CN105108856A - Bamboo engraving equipment and bamboo processing method - Google Patents
Bamboo engraving equipment and bamboo processing method Download PDFInfo
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- CN105108856A CN105108856A CN201510576529.2A CN201510576529A CN105108856A CN 105108856 A CN105108856 A CN 105108856A CN 201510576529 A CN201510576529 A CN 201510576529A CN 105108856 A CN105108856 A CN 105108856A
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Abstract
The invention relates to bamboo engraving equipment and a bamboo processing method. The bamboo engraving equipment is characterized by comprising a machine tool body, to-be-processed bamboo arranged on the surface of the machine tool body and two longitudinal racks which longitudinally move along the surface of the machine body, wherein a transverse rack is transversely arranged between the two longitudinal racks; a tool apron capable of transversely moving is arranged on the transverse rack; a rotary tool bit capable of vertically moving is arranged on the tool apron; a dust suction cover which is connected with a dust collector is arranged on the tool apron for adsorbing bamboo dust obtained by cutting; and two cutting blades are fixed on the end part of the rotary tool bit. The bamboo engraving equipment disclosed by the invention is simple in structure, reasonable in design, beneficial for bamboo engraving and beneficial for avoiding the occurrence of phenomena that the tool bit is over-heated and burnt up or the bamboo is burnt, and the like.
Description
technical field:
The present invention relates to a kind of bamboo wood engraving equipment and bamboo processing method.
background technology:
Bamboo wood is natural product, is the furniture woods of environmental protection, and bamboo just can be become a useful person for 3 to 4 years, and also renewable after felling, and bamboo carving also claims bamboo caving, is to carve multiple decorative pattern and word on bamboo implements, or is carved into various furnishings goods of furniture for display rather than for use with bamboo-root carving.China is the country using bamboo product in the world the earliest, so bamboo carving is also long-standing in China.Bamboo carving becomes a kind of art, begins, until the Tang Dynasty is just gradually by people are known, and be loved from the Six Dynasties.The engraving that engraving work has is terse, simple and unsophisticated generous, have intensively and carefully work out something, decorative pattern is dense, change irregularly infinite.
Bamboo carving is the technique of carving various decorative pattern on bamboo product, is a kind of common trailing of bamboo product, is mainly used in the making of bamboo furniture modelled after an antique.Create different artistic effects by different engraving processes, be used for the furniture parts such as bed screen, the chair back, armrest end part and cupboard cresting.Sculptured ornament mostly in the past is manual and carries out, although the engraving machine use of other material is very general, is difficult to realize by common wood-worker engraving machine tool method because bamboo wood quality is fine and close.
summary of the invention:
In order to overcome the above problems, the object of the present invention is to provide a kind of bamboo wood engraving equipment and bamboo processing method, this bamboo wood engraving equipment structure is simple, reasonable in design, is conducive to the engraving carrying out bamboo wood.
Bamboo wood engraving equipment of the present invention, it is characterized in that: the two vertical frames comprising lathe body, be located at the bamboo wood to be processed of lathe surface and can vertically move along lathe surface, straight-bar machines frame has been horizontally set with between described two vertical frames, described straight-bar machines frame is provided with can the tool rest of transversely movement, described tool rest is provided with can the rotary cutter of vertical movement, described tool rest is provided with the dust shield be connected with dust catcher, for adsorbing the bamboo bits cut, the end of described rotary cutter is fixed with two cutting tips.
Further, above-mentioned rotary cutter is positioned at the center of dust shield, is densely covered with yarn at the periphery of dust shield, to stop that bamboo bits splash.
Further, above-mentioned dust shield is quadrangle, is connected with yarn on dust shield four limit, and yarn is greater than the yarn in all the other orientation towards the length of direct of travel.
Further, above-mentioned two cutting tip dislocation 180 degree.
Further, the rotating speed of above-mentioned rotary cutter is 3000 revs/min.
Further, above-mentioned lathe body dual-side is provided with L-type guide rail bar, and the bottom of described vertical frame is supported on L-type guide rail bar.
Further, above-mentioned lathe surface bamboo wood to be processed is provided with rectangle stationary positioned bar, and another side is provided with the fixed block paralleled with rectangle stationary positioned bar, is provided with tapered wedges between described fixed block and this limit of bamboo wood to be processed.
The method of bamboo wood engraving equipment processing bamboo wood of the present invention, it is characterized in that: the two vertical frames that described bamboo wood engraving equipment comprises lathe body, is located at the bamboo wood to be processed of lathe surface and can vertically moves along lathe surface, straight-bar machines frame has been horizontally set with between described two vertical frames, described straight-bar machines frame is provided with can the tool rest of transversely movement, described tool rest is provided with can the rotary cutter of vertical movement, described tool rest is provided with the dust shield be connected with dust catcher, for adsorbing the bamboo bits cut, the end of described rotary cutter is fixed with two cutting tips; Add man-hour, bamboo wood to be processed is fixed positioned on lathe surface, starting device, tool rest moves along with vertical stands longitudinal, and tool rest along with straight-bar machines frame transverse shifting, thus determines the position of bamboo processing to be processed, rotary cutter vertically movement is promoted by the vertical pushing tow cylinder be located on tool rest, thus determine the degree of depth of processing, in process, keep the rotating speed of rotary cutter to be 3000 revs/min, each working depth is 1/4 cun.
Further, above-mentioned bamboo wood to be processed needs before processing to carry out to dry, dries, carbonizes, the painted carbonization treatment of vacuum high-temperature high pressure corrosion resistant, surf green are unified is directed upwardly gummed hot pressing and sanding.
Further, above-mentioned tool rest speed is longitudinally and laterally 0.1 m/min.
Bamboo wood engraving equipment structure of the present invention is simple, reasonable in design, is conducive to the engraving carrying out bamboo wood, and is conducive to avoiding that cutter head is overheated to be burnt, or by the generation of the phenomenons such as bamboo material burns.
accompanying drawing illustrates:
Fig. 1 is main apparent structure schematic diagram of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the organigram of rotary cutter.
detailed description of the invention:
Below in conjunction with accompanying drawing and actual embodiment, the present invention is described in further detail.
Bamboo wood engraving equipment of the present invention, comprise lathe body 1, be located at the bamboo wood to be processed 2 on lathe body 1 surface and frame 3 can be indulged along two of lathe body 1 surface longitudinal movement, straight-bar machines frame 4 has been horizontally set with between described two vertical frames 3, described straight-bar machines frame 4 is provided with can the tool rest 5 of transversely movement, described tool rest 5 is provided with can the rotary cutter 6 of vertical movement, described tool rest 5 is provided with the dust shield 7 be connected with dust catcher, for adsorbing the bamboo bits cut, the end of described rotary cutter 6 is fixed with two cutting tips 8, the relief angle of cutting tip 8 is 15 degree, and cutter tilt is 10 degree.
Further, above-mentioned rotary cutter 6 is positioned at the center of dust shield, is densely covered with yarn 9 at the periphery of dust shield, to stop that bamboo bits splash.
Further, above-mentioned dust shield is quadrangle, is connected with yarn on dust shield four limit, and yarn is greater than the yarn in all the other orientation towards the length of direct of travel.Adopt dust catcher to connect dust shield to absorb the bamboo bits cut, thus avoid bamboo to consider viscous to be worth doing on blade, cause sticky cutter, burn bamboo material phenomenon, it also avoid and adopt water cooling to cause the later stage also to need to dry again bamboo wood, save operation, production efficiency is provided and reduces production cost.
Further, above-mentioned two cutting tip dislocation 180 degree.The rotating speed of above-mentioned rotary cutter is 3000 revs/min.Adopt the cutter head of two cutting tips 8, and two cutting tips dislocation 180 degree, then coordinate the rotating speed of cutter head to be 3000 revs/min, thus be conducive to preventing sticky cutter in working angles, burn bamboo material and burn the phenomenons such as cutter head.
Further, for the ease of sliding, above-mentioned lathe body dual-side is provided with L-type guide rail bar 10, and the bottom of described vertical frame is supported on L-type guide rail bar 10.
Further, above-mentioned lathe surface bamboo wood to be processed is provided with rectangle stationary positioned bar 11, and another side is provided with the fixed block 12 paralleled with rectangle stationary positioned bar, is provided with tapered wedges 13 between described fixed block and this limit of bamboo wood to be processed.Tapered wedges is right-angled trapezium, and its oblique waist corner degree is 18 degree.
The method of bamboo wood engraving equipment processing bamboo wood of the present invention, described bamboo wood engraving equipment lathe body 1, be located at lathe body 1 surface bamboo wood to be processed 2 and can along the vertical frame 3 of two of lathe body 2 surface longitudinal movement, straight-bar machines frame 4 has been horizontally set with between described two vertical frames 3, described straight-bar machines frame 4 is provided with can the tool rest 5 of transversely movement, described tool rest 5 is provided with can the rotary cutter 6 of vertical movement, described tool rest 5 is provided with the dust shield 7 be connected with dust catcher, for adsorbing the bamboo bits cut, the end of described rotary cutter 6 is fixed with two cutting tips 8; Add man-hour, bamboo wood to be processed is fixed positioned on lathe surface, starting device, tool rest moves along with vertical stands longitudinal, and tool rest along with straight-bar machines frame transverse shifting, thus determines the position of bamboo processing to be processed, rotary cutter vertically movement is promoted by the vertical pushing tow cylinder be located on tool rest, thus determine the degree of depth of processing, in process, keep the rotating speed of rotary cutter to be 3000 revs/min, each working depth is 1/4 cun.
Further, above-mentioned bamboo wood to be processed needs before processing to carry out to dry, dries, carbonizes, the painted carbonization treatment of vacuum high-temperature high pressure corrosion resistant, surf green are unified is directed upwardly gummed hot pressing and sanding.
Further, above-mentioned tool rest speed is longitudinally and laterally 0.1 m/min.This in length and breadth speed be upwards 0.1 m/min, and the rotating speed coordinating rotary cutter is 3000 revs/min, and each working depth is 1/4 cun, thus reaches best processing effect, there will not be that cutter head is overheated to be burnt, or by phenomenons such as bamboo material burn.
The manufacturing procedure of bamboo wood before processing:
(1) fracture chooses former bamboo that is fresh, the 3-4 age, first clips the crooked termination formed when former bamboo root is felled, forms smooth port, take port as locating surface, intercept into the thick bamboo tube of certain length from root to taper successively;
(2) hack
The thick bamboo tube intercepted by shear, cuts with coaxial two saw blade slicer, obtains wide isometric bamboo chip;
(3) dry
Ventilate in time dry in the shade blocking wide isometric bamboo chip, anti-vexed, mildew-resistant
(4) dry
By the bamboo chip after force plane, put by neat specification, bamboo chip and bamboo chip space must at more than 5mm, and every interlayer places horizontal filler strip 5, is evenly distributed, and amount to and often pile up neatly 20 layers; Filler strip must adopt unified specification, surfacing, prevents from damaging bamboo chip surface; The bamboo chip that code is good, with fork truck, load one by one in the cellar for storing things of drying oven, put neat and reliable, wicket is fastened, carry out sealing and the regular exhaust work of steam in surrounding; To the kiln of good seal, heat, temperature is 75-95 DEG C, and the time is 7 days; After the moisture content of bamboo chip is lower than 20%, lowers the temperature, go out cellar for storing things, de-stacking, the filler strip of every layer is taken out, uses as next kiln drying filler strip; In de-stacking simultaneously, the bamboo chip ftractureed in drying course, be out of shape is selected, carries out scrapping process;
(5) bamboo wood is loaded high temperature carbonization furnace closedown hatch door by charing, HTHP is utilized to carbonize principle by bamboo wood carbonized, the impact of the unfavorable factor such as make bamboo wood oxidated or deteriorated is reduced to minimum level, and bamboo wood evenly carbonizes from surface to core, keeping good processing characteristics, providing convenience for making the higher handicraft of value.The heating-up temperature of charing gets 150 ~ 155 DEG C, and this process of 1 hour heat time does not affect the machining property of bamboo wood, non-toxic, and can keep treatment effect mothproof for a long time.
(6) the painted carbonization treatment of vacuum high-temperature high pressure corrosion resistant
Bamboo chip after charing is loaded in high pressure vacuum pressure chamber, close hatch door, utilize principle of negative pressure to be extracted out by intracellular for bamboo chip pending in pressure chamber air, for the injection of anticorrisive agent obtains space, the air in tank got rid of by vavuum pump, by anticorrisive agent and colouring agent slowly injection pressure cabin, force anticorrisive agent and colouring agent to inject until the infiltration capacity preset completes in bamboo chip cell, stopping pressurization, and unnecessary anticorrisive agent and colouring agent are extracted out, after being designated as zero in stove, opening fire door, taking out bamboo chip; This process plays that bamboo wood is anticorrosion, mildew-resistant, painted effect.
(7) surf green is unified is directed upwardly gummed hot pressing
Utilize bamboo surface, the surf green of the artistic image part of carve kept here, and the surf green of remainder cutter is gone, expose the background color of tabasheer as picture, therefore carve also known as skin.Stay young worker's skill more complicated, higher to bamboo matter, technical requirement.The bamboo wood chosen, surf green direction consistent gluing and assembly upward: select environmental-protection type adhesive, even by regulation glue-spread gluing, then by required specification by bamboo chip assembly; Slab is composed blanket.
(8) sanding
Sanding process is carried out to blanket surface, makes smooth surface, and fixed thick;
Engraving machine of the present invention is also provided with computer, engraving machine controller,
Operation principle: be that special engraving software by configuring in computer carries out designing and typesetting, and by computer, design and the information of typesetting are sent in engraving machine controller automatically, by controller, these convert information are become the signal with power (train of pulse) of energy Driving Stepping Motor or servomotor again, control engraving machine main frame and generate X, Y, Z tri-engraving feed roadbed footpath of axle.Simultaneously, High Rotation Speed engraving member on engraving machine, more than 3000 revs/min, by pressing the cutter of Material Processing configuration, the rapidoprint be fixed on host work platform is cut, can the relief pattern of the various plane that designs in a computer of carve or solid and word, realize engraving automated job.Bamboo wood engraving is that engraving machine completes complicated computer control Milling Processes,
Computer engraving machine collection editor, typesetting, carves all functions in one, can conveniently on bamboo wood carve true to nature, exquisite, durable X-Y scheme word and 3 D stereo embossment.But due to the special nature of bamboo wood, also there is no professional bamboo wood computer engraving machine in the market, as a kind of automatic processing device, technical support and the processing method of specialty must be had.
2.2 engraving machine heads have a dust exhaust apparatus, and processing bamboo wood chip is siphoned away by dust exhaust apparatus, and chip is got rid of convenient.
2.3 engraving machine methods of operating
(1), open file---input---dot matrix image---choosing figure
(2), convert---scaling---and change size
(3)---artistic curved surface---click picture and change carving depth by image texture---bitmap turns grid---, to choose figure
(4)---virtual sculpture instrument---effect---entirety polishes point 1 time, to choose figure
(5), model---Z-direction conversion---high point moves to XOY---selection tool
(6)---------curved surface finishing impression is carved, and---------(changing top diameter, cutter cone, end diameter)---next step---path separation (≤end diameter)---completes tapering flat-bottomed cutter route guidance cutter path for next step, to choose figure.
(7)---------FileVersion changes EN3D3.X into, and---characteristic point---lower left corner, path---completes cutter path to export cutter path, to choose figure.
2.4 engraving cutters
Adopt twolip spiral lower cutter (carbide alloy);
Feature: special bamboo processing cutter, this type of double-point tool is for processing bamboo wood, and that chip is got rid of is convenient, cutter hub is firm, durable in use, and processing effect is good, is conducive to preventing the sticky cutter in working angles simultaneously, burns bamboo material and burn the phenomenons such as cutter head.
3. artistic carving
Relative to the direction of bamboo fiber, bamboo cutting is divided into longitudinal and transverse, end grain cutting according to blade when 3.1. cutting.During bamboo wood engraving, engraver tool must be mobile clockwise, straight-cut.
If 3.2 need the groove opened comparatively dark, the so disposable appropriate depth that reaches is breakneck, and likely allows cutter head is overheated to be burnt, or is burnt by bamboo material, even allows cutter head fracture or makes engraving machine completely out of control.Therefore, first groove should be reached the more shallow degree of depth, deepen again after holding one deck successfully to open lower one deck.Processing bamboo wood is comparatively hard, and general every layer depth is 1/4 cun, and concrete groove depth also will be determined according to your engraving machine power and cutter head quality, can oneself grope.
During 3.3 engraving machine work, on pad, anti-skid rubber cushion prevents bamboo wood from sliding.
3.4 bamboo wood fixed forms adopt two inclined-plane hardwood clampings
Bamboo wood engraving equipment structure of the present invention is simple, reasonable in design, is conducive to the engraving carrying out bamboo wood, and is conducive to avoiding that cutter head is overheated to be burnt, or by the generation of the phenomenons such as bamboo material burns.
The foregoing is only preferred embodiment of the present invention, all according to the present patent application the scope of the claims accomplish change with modify all should belong to covering scope of the present invention.
Claims (10)
1. a bamboo wood engraving equipment, it is characterized in that: the two vertical frames comprising lathe body, be located at the bamboo wood to be processed of lathe surface and can vertically move along lathe surface, straight-bar machines frame has been horizontally set with between described two vertical frames, described straight-bar machines frame is provided with can the tool rest of transversely movement, described tool rest is provided with can the rotary cutter of vertical movement, described tool rest is provided with the dust shield be connected with dust catcher, for adsorbing the bamboo bits cut, the end of described rotary cutter is fixed with two cutting tips.
2. bamboo wood engraving equipment according to claim 1, is characterized in that: described rotary cutter is positioned at the center of dust shield, is densely covered with yarn at the periphery of dust shield, to stop that bamboo bits splash.
3. bamboo wood engraving equipment according to claim 2, is characterized in that: described dust shield is quadrangle, is connected with yarn on dust shield four limit, and yarn is greater than the yarn in all the other orientation towards the length of direct of travel.
4. bamboo wood engraving equipment according to claim 1, is characterized in that: described two cutting tip dislocation 180 degree.
5. bamboo wood engraving equipment according to claim 1, is characterized in that: the rotating speed of described rotary cutter is 3000 revs/min.
6. bamboo wood engraving equipment according to claim 1, is characterized in that: described lathe body dual-side is provided with L-type guide rail bar, and the bottom of described vertical frame is supported on L-type guide rail bar.
7. bamboo wood engraving equipment according to claim 1, it is characterized in that: described lathe surface bamboo wood to be processed is provided with rectangle stationary positioned bar, another side is provided with the fixed block paralleled with rectangle stationary positioned bar, is provided with tapered wedges between described fixed block and this limit of bamboo wood to be processed.
8. the method for a bamboo wood engraving equipment processing bamboo wood, it is characterized in that: the two vertical frames that described bamboo wood engraving equipment comprises lathe body, is located at the bamboo wood to be processed of lathe surface and can vertically moves along lathe surface, straight-bar machines frame has been horizontally set with between described two vertical frames, described straight-bar machines frame is provided with can the tool rest of transversely movement, described tool rest is provided with can the rotary cutter of vertical movement, described tool rest is provided with the dust shield be connected with dust catcher, for adsorbing the bamboo bits cut, the end of described rotary cutter is fixed with two cutting tips; Add man-hour, bamboo wood to be processed is fixed positioned on lathe surface, starting device, tool rest moves along with vertical stands longitudinal, and tool rest along with straight-bar machines frame transverse shifting, thus determines the position of bamboo processing to be processed, rotary cutter vertically movement is promoted by the vertical pushing tow cylinder be located on tool rest, thus determine the degree of depth of processing, in process, keep the rotating speed of rotary cutter to be 3000 revs/min, each working depth is 1/4 cun.
9. the method for bamboo wood engraving equipment according to claim 8 processing bamboo wood, is characterized in that: described bamboo wood to be processed needs to carry out to dry before processing, dries, carbonize, the painted carbonization treatment of vacuum high-temperature high pressure corrosion resistant, surf green are unified to be directed upwardly and glued together hot pressing and sanding.
10. the method for bamboo wood engraving equipment processing bamboo wood according to claim 8, is characterized in that: described tool rest speed is longitudinally and laterally 0.1 m/min.
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105856933A (en) * | 2016-03-29 | 2016-08-17 | 徐海慧 | Dust collecting device used for wood board seal cutting |
| CN105904898A (en) * | 2016-04-19 | 2016-08-31 | 上海金标实业有限公司 | A slotting process for aluminum-plastic plates |
| CN107234681A (en) * | 2017-07-03 | 2017-10-10 | 浙江富林拉斐尔地板科技有限公司 | A kind of grooving carving equipment of woodwork |
| CN107901685A (en) * | 2017-11-02 | 2018-04-13 | 安徽金亮新型材料有限公司 | A kind of devices and methods therefor to draw a design in acrylic board |
| CN108496745A (en) * | 2018-04-10 | 2018-09-07 | 浙江海洋大学 | A kind of moso bamboo joint harvester |
| CN108656830A (en) * | 2018-05-15 | 2018-10-16 | 福建省政和县博奕竹业有限公司 | A kind of bamboo product artistic carving |
| CN109278137A (en) * | 2018-12-08 | 2019-01-29 | 辰溪县罗子山瑶乡生态农业农民专业合作社 | A kind of bamboo tube wine production labelling apparatus convenient for precisely marking |
| CN109501500A (en) * | 2017-09-14 | 2019-03-22 | 贾海亮 | A kind of bamboo product embossment wall engraving, spicing forming type mechanism |
| CN109719823A (en) * | 2019-01-14 | 2019-05-07 | 张建新 | A kind of method of carving characters for realizing coking coloring on hard solid wood |
| CN110122896A (en) * | 2019-06-03 | 2019-08-16 | 湖北科技学院 | A kind of intelligence sugarcane processing unit (plant) |
| CN114632959A (en) * | 2022-05-23 | 2022-06-17 | 东莞市迪奥数控设备有限公司 | Local heating cutting device for carving |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105856933A (en) * | 2016-03-29 | 2016-08-17 | 徐海慧 | Dust collecting device used for wood board seal cutting |
| CN105904898A (en) * | 2016-04-19 | 2016-08-31 | 上海金标实业有限公司 | A slotting process for aluminum-plastic plates |
| CN107234681A (en) * | 2017-07-03 | 2017-10-10 | 浙江富林拉斐尔地板科技有限公司 | A kind of grooving carving equipment of woodwork |
| CN109501500A (en) * | 2017-09-14 | 2019-03-22 | 贾海亮 | A kind of bamboo product embossment wall engraving, spicing forming type mechanism |
| CN107901685A (en) * | 2017-11-02 | 2018-04-13 | 安徽金亮新型材料有限公司 | A kind of devices and methods therefor to draw a design in acrylic board |
| CN108496745A (en) * | 2018-04-10 | 2018-09-07 | 浙江海洋大学 | A kind of moso bamboo joint harvester |
| CN108656830A (en) * | 2018-05-15 | 2018-10-16 | 福建省政和县博奕竹业有限公司 | A kind of bamboo product artistic carving |
| CN109278137A (en) * | 2018-12-08 | 2019-01-29 | 辰溪县罗子山瑶乡生态农业农民专业合作社 | A kind of bamboo tube wine production labelling apparatus convenient for precisely marking |
| CN109278137B (en) * | 2018-12-08 | 2021-07-16 | 辰溪县罗子山瑶乡生态农业农民专业合作社 | Marking device is used in thick bamboo tube wine preparation convenient to accurate mark |
| CN109719823A (en) * | 2019-01-14 | 2019-05-07 | 张建新 | A kind of method of carving characters for realizing coking coloring on hard solid wood |
| CN110122896A (en) * | 2019-06-03 | 2019-08-16 | 湖北科技学院 | A kind of intelligence sugarcane processing unit (plant) |
| CN110122896B (en) * | 2019-06-03 | 2021-06-18 | 湖北科技学院 | Intelligence sugarcane processingequipment |
| CN114632959A (en) * | 2022-05-23 | 2022-06-17 | 东莞市迪奥数控设备有限公司 | Local heating cutting device for carving |
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