CN206870044U - A kind of processing equipment for wood processing - Google Patents

A kind of processing equipment for wood processing Download PDF

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CN206870044U
CN206870044U CN201720643090.5U CN201720643090U CN206870044U CN 206870044 U CN206870044 U CN 206870044U CN 201720643090 U CN201720643090 U CN 201720643090U CN 206870044 U CN206870044 U CN 206870044U
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saw blade
processing
movable seat
wood
cut
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唐军
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Dongguan Mustang Machinery Co ltd
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Dongguan Mustang Machinery Co ltd
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Abstract

The utility model discloses a processing device for wood processing, a workbench for fixing wood is arranged above a machine base, a vertical movable seat is arranged on the machine base, a processing box body is movably arranged on the vertical movable seat, and the processing box body vertically moves up and down along the vertical movable seat; the automatic saw blade cutting machine is provided with the rotating motor, so that the tenon driving module and the saw blade driving module can automatically rotate, the saw blade processing mode can be changed according to different processing paths, and the tenon cutter and the mortise cutter are matched for switching, and the full-automatic processing operation can be realized due to the horizontal movable seat and the horizontal guide rail; the bevel edge of the mortise is cut and molded by the saw blade, the saw blade is cut smoothly, and the number of cut rough edges is small; simultaneously, the bevel edge on the left side of the mortise is cut by the first saw blade, the bevel edge on the right side of the mortise is cut by the second saw blade, and the consistency of the cutting direction is better.

Description

一种用于木材加工的加工设备A kind of processing equipment for wood processing

技术领域technical field

本实用新型涉及木材加工设备领域,具体涉及一种用于木材加工的加工设备。The utility model relates to the field of wood processing equipment, in particular to a processing equipment for wood processing.

背景技术Background technique

现有木材由于安装的需要,木材上需要加工出带开孔的梯形结构的连接口,方便安装固定稳定。现有的加工工具,第一种刀具形状为梯形,刀具不旋转,动力采用手动或电动。该工具切削时所需的外力非常大,是用纯机械的力的压断掉的,其致命的缺点为只能切割较软,且较小的材料。现有的第二种加工工具,采用螺旋状的梯形刀,刀具高速旋转,通过电机驱动刀具转动,其受力面积较大,太大的受力面积导致其对补切割产品很大的切割力,对于纤维太结实或表面贴面的产品,容易导致破口。Due to the needs of installation, the existing wood needs to be processed with a trapezoidal connection port with openings to facilitate installation and stability. In the existing processing tools, the shape of the first cutter is trapezoidal, the cutter does not rotate, and the power is manual or electric. The required external force is very large when the tool is cut, and it is broken by purely mechanical force. Its fatal shortcoming is that it can only cut softer and smaller materials. The second existing processing tool adopts a spiral trapezoidal knife, which rotates at a high speed and is driven by a motor to rotate. Its force-bearing area is relatively large, and too large force-bearing area leads to a great cutting force on complementary cutting products. , For products with too strong fibers or surface veneers, it is easy to cause cracks.

目前加工密度板还有用梯型刀和单锯片加工,由于梯型刀接触面大,直接切削会造成大面积破损,梯型刀接触面是锯片5倍以上(锯片接触宽度3MM左右)。At present, the density board is processed by trapezoidal knife and single saw blade. Due to the large contact surface of the trapezoidal knife, direct cutting will cause large-scale damage. The contact surface of the trapezoidal knife is more than 5 times that of the saw blade (the contact width of the saw blade is about 3MM) .

目前市场还有用四轴加工设备的应用,但是锯片时水平方向安装,单锯片,一般均用为开槽使用,不能够作为开榫槽使用,用单一切割模块时由于切割运行是单方向,两个切削口出口没有办法一致性。At present, there are still applications of four-axis processing equipment in the market, but the saw blade is installed in the horizontal direction. A single saw blade is generally used for slotting and cannot be used as a tenon slot. When using a single cutting module, the cutting operation is in one direction. , There is no way for the two cutting outlets to be consistent.

实用新型内容Utility model content

针对上述问题,本实用新型旨在提供一种加工精度高、效率高、切削口平整的用于木材加工的加工设备。In view of the above problems, the utility model aims to provide a processing equipment for wood processing with high processing precision, high efficiency and smooth cutting edge.

为实现该技术目的,本实用新型的方案是:一种用于木材加工的加工设备,包括机座,所述机座上方设置有用于固定木料的工作台,所述机座上设置有垂直活动座,所述垂直活动座上活动设置有加工箱体,所述加工箱体沿垂直活动座垂直上下活动;In order to achieve this technical purpose, the solution of this utility model is: a processing equipment for wood processing, including a machine base, a workbench for fixing wood is arranged above the machine base, and a vertically movable seat, a processing box is movable on the vertical movable seat, and the processing box moves vertically up and down along the vertical movable seat;

所述加工箱体内侧设置有转动电机,所述转动电机驱动连接有榫刀驱动模块和锯片驱动模块,所述锯片驱动模块两头分别驱动连接有垂直设置的第一锯片和第二锯片,所述榫刀驱动模块转动方向和锯片驱动模块转动方向相垂直。The inner side of the processing box is provided with a rotating motor, and the rotating motor is driven and connected with a tenon knife driving module and a saw blade driving module, and the two ends of the saw blade driving module are respectively driven and connected with a first saw blade and a second saw blade, the rotation direction of the tenon knife driving module is perpendicular to the rotation direction of the saw blade driving module.

作为优选,所述机座上设置有水平活动座,所述垂直活动座设置在水平活动座上,加工箱体可沿水平方向左右活动。Preferably, the machine base is provided with a horizontal movable seat, the vertical movable seat is arranged on the horizontal movable seat, and the processing box can move left and right along the horizontal direction.

作为优选,所述工作台下设置有水平导轨,所述工作台沿水平导轨活动,所述工作台上设置有复数个用于固定木料的工作夹爪,该工作夹爪可以根据木料的长短来选择使用工作夹爪的个数及工作夹爪相对位置。Preferably, a horizontal guide rail is provided under the workbench, and the workbench moves along the horizontal guide rail. A plurality of working jaws for fixing wood are arranged on the workbench, and the working jaws can be adjusted according to the length of the wood. Select the number of working jaws to use and the relative position of the working jaws.

作为优选,所述榫刀驱动模块两头分别驱动连接有榫眼刀和榫头刀。Preferably, the two ends of the tenon knife drive module are respectively drive-connected with a tenon knife and a tenon knife.

本实用新型的有益效果,本申请设置有转动电机可以实现榫头驱动模块和锯片驱动模块的自动转动,实现不同锯片或者榫头的切换,而且有水平活动座和水平导轨,可以实现加工的全自动化操作;采用双锯片对榫槽的斜边进行切削成型,锯片切削平整,切口毛边少;同时榫槽左侧斜边均由第一锯片进行切割,榫槽右侧斜边均第二锯片进行切割,切削方向一致性更好。The beneficial effect of the utility model is that the application is equipped with a rotating motor to realize the automatic rotation of the tenon drive module and the saw blade drive module, realize the switching of different saw blades or tenons, and has a horizontal movable seat and a horizontal guide rail, which can realize full processing Automatic operation; double saw blades are used to cut and shape the beveled edge of the tenon groove, the saw blades cut smoothly, and the incision has less burr; at the same time, the left bevel edge of the tenon groove is cut by the first saw blade, and the right bevel edge of the tenon groove is cut by the first saw blade. Two saw blades are used for cutting, and the cutting direction is more consistent.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的工作参考图;Fig. 2 is the working reference diagram of the present utility model;

图3为本实用新型的局部结构示意图;Fig. 3 is the partial structural representation of the utility model;

图4为本实用新型的局部结构示意图;Fig. 4 is the local structural representation of the utility model;

图5为本实用新型垂直活动座的结构示意图;Fig. 5 is a structural schematic diagram of the utility model vertical movable seat;

图6为本实用新型第一锯片工作示意图;Fig. 6 is a working schematic diagram of the first saw blade of the present utility model;

图7为本实用新型第二锯片工作示意图;Fig. 7 is a working schematic diagram of the second saw blade of the present invention;

图8为本实用新型木材的平面图;Fig. 8 is the plane view of the utility model timber;

图9为本实用新型木材的结构示意图。Fig. 9 is a schematic structural view of the wood of the present invention.

具体实施方式detailed description

下面结合附图和具体实施例对本实用新型做进一步详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

如图1-5所示,本实用新型所述的具体实施例为一种用于木材加工的加工设备,包括机座1,所述机座1上方设置有用于固定木料15的工作台2,所述机座1上设置有垂直活动座3,所述垂直活动座3上活动设置有加工箱体4,所述加工箱体4沿垂直活动座3垂直上下活动;As shown in Figures 1-5, the specific embodiment of the utility model is a kind of processing equipment for wood processing, including a machine base 1, a workbench 2 for fixing wood 15 is arranged above the machine base 1, The machine base 1 is provided with a vertical movable seat 3, and a processing box 4 is movably arranged on the vertical movable seat 3, and the processing box 4 moves vertically up and down along the vertical movable seat 3;

所述加工箱体4内侧设置有转动电机5,所述转动电机5驱动连接有榫刀驱动模块6和锯片驱动模块7,所述锯片驱动模块7两头分别驱动连接有垂直设置的第一锯片8和第二锯片9,所述榫刀驱动模块3转动方向和锯片驱动模块7转动方向相垂直。The inner side of the processing box 4 is provided with a rotating motor 5, and the rotating motor 5 is driven and connected with a tenon knife driving module 6 and a saw blade driving module 7, and the two ends of the saw blade driving module 7 are respectively driven and connected with a vertically arranged first For the saw blade 8 and the second saw blade 9 , the rotation direction of the tenon knife driving module 3 is perpendicular to the rotation direction of the saw blade driving module 7 .

为了方便切削,所述机座1上设置有水平活动座10,所述垂直活动座5设置在水平活动座10上,加工箱体4可沿水平方向左右活动。锯片进行水平切割时,可以通过水平活动座带动锯片锯片前进进行切割,也可以选择锯片保持不动,木料水平移动进行切割。由于本设计中锯片是以一定倾角切割切出斜边,采用锯片动,木料不动,切割稳定性更好。For the convenience of cutting, the machine base 1 is provided with a horizontal movable seat 10, the vertical movable seat 5 is arranged on the horizontal movable seat 10, and the processing box 4 can move left and right along the horizontal direction. When the saw blade is cutting horizontally, the saw blade can be driven forward by the horizontal movable seat for cutting, or the saw blade can be kept still and the wood moves horizontally for cutting. Since the saw blade in this design cuts out the hypotenuse at a certain inclination angle, the saw blade moves and the wood does not move, so the cutting stability is better.

为了方便木料的自动水平移动,所述工作台2下设置有水平导轨11,所述工作台2沿水平导轨11活动,所述工作台2上设置有复数个用于固定木料15的工作夹爪12。通过水平导轨,木料可以水平移动,能够自动完成多个梯形口的切割操作。In order to facilitate the automatic horizontal movement of wood, a horizontal guide rail 11 is arranged under the workbench 2, and the workbench 2 moves along the horizontal guide rail 11. A plurality of working jaws for fixing wood 15 are arranged on the workbench 2 12. Through the horizontal guide rail, the wood can be moved horizontally, and the cutting operation of multiple trapezoidal openings can be automatically completed.

为了同时实现水平边切削和开孔,所述榫刀驱动模块3两头分别驱动连接有榫头刀13和榫眼刀14。采用直径较大的榫头刀进行水平边的切削,采用直径较小的榫眼刀进行开孔操作,只需要转动榫刀驱动模块的方向即可进行切换,工作效率更高。In order to achieve horizontal edge cutting and hole opening at the same time, the two ends of the tenon knife drive module 3 are respectively driven and connected with a tenon knife 13 and a tenon knife 14 . Use a mortise knife with a larger diameter to cut the horizontal edge, and use a mortise knife with a smaller diameter to open the hole. You only need to turn the direction of the mortise knife drive module to switch, and the work efficiency is higher.

目前市场加工方式有直接用梯型刀直接加工,对密度较高的木料勉强可以,对密度小的木料或者是密度板由于刀面接触面积大,出刀口基本就豁口,由于锯片接触面只有3MM,接触面相当于梯型刀1/20,这样就解决了豁口问题了。而在有用单锯片加工的,在加工密度板类产品时,单锯片由于旋转方向只能朝一个方向,加工密度板时出口面会有一点轻微破皮,单锯片加工时同区块切割时出刀口一定在不同的面,轻微破皮就会影响加工精度和美观,还会影响后续组装的精度和稳定性,而本申请的设备采用双锯片结构,则可以让两片锯片配合加工,使得每一个锯片在加工时保持在同一面(同一个倾斜方向)做出口,可以有效实现一个面光滑平整、无破皮毛刺,大幅提高加工精度,后续安装也更稳定;At present, the processing method in the market is to directly process with a trapezoidal knife, which is barely enough for wood with high density. For wood with low density or density board, due to the large contact area of the knife surface, the knife edge is basically a gap, because the contact surface of the saw blade is only 3MM, the contact surface is equivalent to 1/20 of the trapezoidal knife, which solves the gap problem. However, if it is processed with a single saw blade, when processing density board products, the single saw blade can only face one direction due to the rotation direction. When processing the density board, the exit surface will be slightly broken, and the same block will be cut when processing the density board. When the cutting edge must be on different sides, a slight skin break will affect the processing accuracy and appearance, and will also affect the accuracy and stability of the subsequent assembly. However, the equipment of this application adopts a double saw blade structure, which allows the two saw blades to cooperate Processing, so that each saw blade is kept on the same surface (same inclination direction) as the outlet during processing, which can effectively achieve a smooth surface without broken skin and burrs, greatly improve the processing accuracy, and the subsequent installation is also more stable;

下面针对本申请加工设备对图8、9所示木材加工的操作举例作具体说明,具体如下:The following is a specific description of the operation examples of wood processing shown in Figures 8 and 9 for the processing equipment of the present application, as follows:

第一步,将木料水平固定放置在工作台上的工作夹爪上,加工箱体通过垂直移动,使得第一锯片和第二锯片与木料齐平;In the first step, the wood is horizontally placed on the working jaws on the workbench, and the processing box is moved vertically so that the first saw blade and the second saw blade are flush with the wood;

第二步,转动电机驱动锯片驱动模块水平转动,如图6、使第一锯片与木料呈指定的从左往右倾斜方向切割,锯片驱动模块启动,水平活动座带动第一锯片对木料一侧进行斜边切割,切割完成后,第一锯片退出,分别切割出图8所示的C、E区域;The second step is to rotate the motor to drive the saw blade drive module to rotate horizontally, as shown in Figure 6, so that the first saw blade and the wood are cut in a specified direction from left to right, the saw blade drive module starts, and the horizontal movable seat drives the first saw blade Carry out bevel cutting on one side of the wood. After the cutting is completed, the first saw blade withdraws, and the C and E regions shown in Figure 8 are cut out respectively;

第三步,转动电机驱动锯片驱动模块水平转动,如图7,使第二锯片与木料呈指定从右往左倾斜方向切割,锯片驱动模块启动,水平活动座带动第二锯片对木料另一侧进行斜边切割,切割完成后,第二锯片退出,分别切割出图8所示的B、D区域;The third step is to rotate the motor to drive the saw blade drive module to rotate horizontally, as shown in Figure 7, so that the second saw blade and the wood are cut in a specified direction from right to left, the saw blade drive module is started, and the horizontal movable seat drives the second saw blade to the right The other side of the wood is cut with a beveled edge. After the cutting is completed, the second saw blade is withdrawn, and the areas B and D shown in Figure 8 are respectively cut;

第四步,加工箱体通过垂直移动,使得榫头刀和榫眼刀与木料齐平;In the fourth step, the processing box is moved vertically so that the tenon knife and tenon knife are flush with the wood;

第五步,转动电机驱动榫头驱动模块水平转动,使榫头刀与木料对应垂直,榫头驱动模块启动,水平活动座带动榫头刀对木料上的榫槽的梯形部分进行切削,切削完成后,榫头刀退出,分别切割出图8所示的A、G、F区域;The fifth step is to turn the motor to drive the tenon drive module to rotate horizontally, so that the tenon knife is perpendicular to the wood, the tenon drive module starts, and the horizontal movable seat drives the tenon knife to cut the trapezoidal part of the tenon groove on the wood. After the cutting is completed, the tenon knife Exit, cut out the A, G, F areas shown in Figure 8 respectively;

第六步,转动电机驱动榫头驱动模块水平转动,使榫眼刀与木料垂直,榫头驱动模块启动,水平活动座带动榫眼刀对木料上的榫槽的水平部分进行开孔,切削完成后,榫眼刀退出,分别切割出图9所示的A、G、F区域处对应的榫眼。Step 6: Rotate the motor to drive the mortise drive module to rotate horizontally so that the mortise knife is perpendicular to the wood, the tenon drive module starts, and the horizontal movable seat drives the mortise knife to open holes on the horizontal part of the tenon groove on the wood. After the cutting is completed, The mortising knife withdraws, and cuts out the corresponding mortises at areas A, G, and F shown in Figure 9.

如图6-9所示,针对木料加工,切口A切口C及切口E为第一锯片加工,切口B切口D及切口F为第二锯片加工,这样就保证了切削时切削方向一致。As shown in Figure 6-9, for wood processing, notch A, notch C and notch E are processed by the first saw blade, and notch B, notch D and notch F are processed by the second saw blade, thus ensuring the same cutting direction during cutting.

本申请设置有转动电机可以实现榫头驱动模块和锯片驱动模块的自动转动,实现不同锯片或者榫头的切换,而且有水平活动座和水平导轨,可以实现加工的全自动化操作;采用锯片对榫槽的斜边进行切削成型,锯片切削平整,切口毛边少;同时榫槽左侧斜边均由第一锯片进行切割,榫槽右侧斜边均第二锯片进行切割,切削方向一致性更好。This application is equipped with a rotating motor to realize the automatic rotation of the tenon drive module and the saw blade drive module, and realize the switching of different saw blades or tenons, and has a horizontal movable seat and a horizontal guide rail, which can realize fully automatic processing; The hypotenuse of the tenon groove is cut and shaped, the saw blade cuts smoothly, and the incision has less burrs; at the same time, the left hypotenuse of the tenon groove is cut by the first saw blade, and the right hypotenuse of the tenon groove is cut by the second saw blade. Consistency is better.

以上所述,仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同替换和改进,均应包含在本实用新型技术方案的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any minor modifications, equivalent replacements and improvements made to the above embodiments according to the technical essence of the present utility model shall be included in the Within the scope of protection of the technical solution of the utility model.

Claims (4)

1.一种用于木材加工的加工设备,其特征在于:包括机座,所述机座上方设置有用于固定木料的工作台,所述机座上设置有垂直活动座,所述垂直活动座上活动设置有加工箱体,所述加工箱体沿垂直活动座垂直上下活动;1. A kind of processing equipment that is used for wood processing, it is characterized in that: comprise machine base, the workbench that is used to fix wood is arranged above described machine base, described machine base is provided with vertical movable seat, described vertical movable seat A processing box is provided for the upper activity, and the processing box moves vertically up and down along the vertical movable seat; 所述加工箱体内侧设置有转动电机,所述转动电机驱动连接有榫刀驱动模块和锯片驱动模块,所述锯片驱动模块两头分别驱动连接有垂直设置的第一锯片和第二锯片,所述榫刀驱动模块转动方向和锯片驱动模块转动方向相垂直。The inner side of the processing box is provided with a rotating motor, and the rotating motor is driven and connected with a tenon knife driving module and a saw blade driving module, and the two ends of the saw blade driving module are respectively driven and connected with a first saw blade and a second saw blade, the rotation direction of the tenon knife driving module is perpendicular to the rotation direction of the saw blade driving module. 2.根据权利要求1所述的用于木材加工的加工设备,其特征在于:所述机座上设置有水平活动座,所述垂直活动座设置在水平活动座上,加工箱体可沿水平方向左右活动。2. The processing equipment for wood processing according to claim 1, characterized in that: the machine base is provided with a horizontal movable seat, the vertical movable seat is arranged on the horizontal movable seat, and the processing box can be moved along the horizontal Direction left and right activities. 3.根据权利要求1所述的用于木材加工的加工设备,其特征在于:所述工作台下设置有水平导轨,所述工作台沿水平导轨活动,所述工作台上设置有复数个用于固定木料的工作夹爪。3. The processing equipment for wood processing according to claim 1, characterized in that: a horizontal guide rail is arranged under the workbench, the workbench moves along the horizontal guiderail, and a plurality of Working jaws for fixing wood. 4.根据权利要求1所述的用于木材加工的加工设备,其特征在于:所述榫刀驱动模块两头分别驱动连接有榫头刀和榫眼刀。4 . The processing equipment for wood processing according to claim 1 , characterized in that: the two ends of the tenon knife driving module are respectively driven and connected with a tenon knife and a tenon knife.
CN201720643090.5U 2017-06-05 2017-06-05 A kind of processing equipment for wood processing Expired - Fee Related CN206870044U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107009442A (en) * 2017-06-05 2017-08-04 东莞市野马机械有限公司 A kind of process equipment processed for timber and method
CN108081426A (en) * 2018-02-08 2018-05-29 马海刚 A kind of compoiste wood floor high efficiency production equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107009442A (en) * 2017-06-05 2017-08-04 东莞市野马机械有限公司 A kind of process equipment processed for timber and method
CN108081426A (en) * 2018-02-08 2018-05-29 马海刚 A kind of compoiste wood floor high efficiency production equipment

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