CN108382109B - Complete set of improved cutters for realizing integral material taking of inner cylinder of wood - Google Patents
Complete set of improved cutters for realizing integral material taking of inner cylinder of wood Download PDFInfo
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- CN108382109B CN108382109B CN201810448332.4A CN201810448332A CN108382109B CN 108382109 B CN108382109 B CN 108382109B CN 201810448332 A CN201810448332 A CN 201810448332A CN 108382109 B CN108382109 B CN 108382109B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B1/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
- B44B1/003—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models having several cutting tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
- B44B3/006—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings carving or engraving devices having several cutting tools
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Abstract
The improved cutting tools comprise peripheral cutting tools, cylinder wall main cutting tools and radian bottom main cutting tools; the peripheral knife comprises an elongated cuboid handle, the tip part of the handle is a spoon-shaped knife edge, and the side edge of the cuboid handle and the part close to the spoon-shaped knife edge are inclined V-shaped knife edges; the cylinder wall main cutter comprises a cutter body, a cuboid clamping handle is welded on the side edge of the cutter body, and the topmost end of the cutter body is a cuboid nearly triangular welding edge; a main cutter at the bottom of the radian, which is used for cutting off the formed inner bottom to the inner barrel and disconnecting the main body for automatic ejection; the radian main cutter comprises a main cutter and a 7-shaped motor cutter; the main body knife is sleeved with 7-shaped motorized knives with different sizes; the side part of the main body knife is provided with a second cuboid clamping handle. The complete set of improved cutters realizes the hollow integral material taking process technology of the wooden cylinder, and greatly improves the material utilization rate.
Description
[ field of technology ]
The invention relates to a cutter used in a wood carving process, in particular to a complete set of improved cutters for realizing the integral taking of a cylinder in wood.
[ background Art ]
In the development process of human science and technology, the innovation and transformation of tools are always in front of the technological progress, are good at creating tools intelligently, and are the nations with the best technological competition in the process, and are often the most dominant countries in the world of economic and technological competition.
As an excellent engraving craftsman, in the long-term engraving process life, the craftsman has to accumulate own process experience continuously, and according to the process requirement, the craftsman has to exert own process intelligence, and for some more complex procedures or works which are difficult to process by conventional tools, brains are started to self-grind self-made substitute tools, which is an important way of tool process innovation.
For example, the technology of integrally taking materials from large and small cylinders in wood is a old problem in the process of carving the wood for the literature and the play. Processing a pen container or a disk box and the like, wherein no matter how large the caliber is, the section of wood material can only be made into a complete pen container or disk box with a bottom, and wood in the pen container or the disk box is hollowed out to become wood chip waste; or the former person leaves a blank drawing technique of penetrating the bottom to take materials, namely penetrating the bottom and taking out the small cylinder for use. However, the bottom-penetrating work needs to be complemented, the integrity of the complement is destroyed, and the artistic value is greatly reduced. The emptying technique of penetrating and taking materials is not broken through until the early nineties of the twentieth century, and the artists can dig a straight hole on a section of solid peculiar material center as a path for exploring to enable a cutter to enter, take down a solid bottom with the largest periphery and a chimney-type straight barrel with two or three different sizes inside and then fill the bottom; the method extends to the year 2000, has new technical progress, and can reduce chimney mouth space for bottom pasting and coincidental use on the basis of a plurality of chimney type inside the prior art; the material utilization is provided with a step. After the process is successful, a method is coincidentally adopted when the red sandalwood microcrack orifice is processed, namely a round hole of 2 to 3 cm or more is dug at the bottom of the cylinder, the inner side is cut through the round hole to carry out bottoming, then the vertical line at the inner side of the knife slot of the straight cylinder wall is matched to align the incision to cut, the hollow cylinder is completely taken out and utilized, and the small round hole at the bottom of the work is then patched: firstly, the rotten wood is used by coincidence, secondly, in order to adapt to the temperature difference between the north and the south, the space for shrinkage and thermal expansion is vacated, a piston is additionally arranged to enable the bottom to be complete, and the rotten wood is convenient to stretch by taking chicken wing wood and slightly hard wood as pedicel in the early stage. Almost uses raw barrel raw materials as pedicel after 2010, plays the effect that shrinkage joint mends whole log. The process reform of the chance sense is prolonged to 2012 and then forms a milestone type process reform. Although such a process has been advanced, the opening is small, and the connection part between the cylinder and the bottom is kept, the process can only be used for heartwood and raw materials with cracks. But the whole perfection of the raw material is destroyed for the special and special materials with complete raw material. The inventor observes for a long time that the complete and flawless rosewood solid material is not cracked in the long-term storage process, and the rosewood raw material with microcrack marks is improperly treated and has cracking images to a certain period. Therefore, the inventors have diligently made the task of keeping the integrity of the material without digging the whole material. As a carving artist, eyes open and see precious wood is thus wasted, and it is cut in a time-consuming manner, a mind-like one, and pain-free one. Many generations of engraving technicians are also worry, and the method of taking out and utilizing the hollow part of the material with special characteristics is skillfully cut, but a construction method cannot be found all the time.
Through the long-term research of the inventor, a set of tools is finally developed, and Chinese patent application (ZL 201510164244.8) is applied for on the 4 th month 9 th 2015, and the method is authorized.
During the use of the tool of this set of patent products, the inventors have found that the main cutters with a curved bottom have the following disadvantages: 1. the material consumption is large and the operation is unsafe. In the production process, the main cutter tool at the bottom of the radian is heavy, the cutter edge consumes extremely large materials, the wide cutter edge is unsafe for stressed materials, and accidents such as cutter jumping and cutter breaking can be caused by powder blockage in the cutting process. 2. Time-consuming and laborious operations. The main cutter sleeve is held, and the 7-shaped cutter handle is held by the handle of the plate to advance from the outer circle to the inner radial direction. 3. The manufacturing of the main body knife and the 7-shaped knife is complex. The welding and fine grinding of various materials can be carried out, and the cutting edge and the parallelism can be tested for multiple times.
[ invention ]
The invention aims to solve the technical problem of providing a complete set of improved cutters for realizing the integral taking of the inner cylinder of wood, optimizing the structure of a main cutter with the radian bottom, and having convenient operation and saving materials.
The invention is realized in the following way:
the improved cutting tools comprise peripheral cutting tools, cylinder wall main cutting tools and radian bottom main cutting tools;
the peripheral knife is used for finishing the modification of the edge, the bottom and the surface of the wooden cylinder; the peripheral knife comprises an elongated cuboid handle, the tip part of the handle is a spoon-shaped knife edge, and the side edge of the cuboid handle and the part close to the spoon-shaped knife edge are inclined V-shaped knife edges;
the cylinder wall main cutter is used for equally dividing and cutting the depth of the wooden inner cylinder and the thickness of the cylinder arm; the cylinder wall main cutter comprises a cutter body, a first cuboid clamping handle is welded on the side edge of the cutter body, and the topmost end of the cutter body is a cuboid nearly triangular welding edge; the cutter arm of the cutter body of the main cutter of the cylinder wall is arc-shaped;
the radian bottom main cutter is used for disconnecting the inner bottom to the inner barrel which are cut off and molded from the main body and automatically spitting out;
the main cutter at the bottom of the radian comprises a main cutter and a 7-shaped motor cutter; the main body knife comprises a supporting plate, a shaft sleeve structure is arranged at the top of the supporting plate and used for penetrating through the knife arm of the 7-shaped motorized knife, and a U-shaped groove is formed in the rest part of the top of the supporting plate and used for supporting the knife arm of the 7-shaped motorized knife; the side part of the main cutter is provided with a second cuboid clamping handle;
the shaft sleeve structure comprises two fixing rings, an inner shaft sleeve, a T-shaped screw rod and an inclined rod handle; the two fixing rings are welded at the top of the supporting plate, the inner sleeve comprises a hollow cylinder, the outer diameter of the middle part of the hollow cylinder is equal to the outer diameter of the two fixing rings, and the outer diameters of the two end parts of the hollow cylinder are smaller than the outer diameters of the two fixing rings, so that the two end parts are just sleeved in the two fixing rings respectively; the end part of the T-shaped screw rod is inserted into the middle part of the hollow cylinder and just abuts against the cutter arm of the 7-shaped motorized cutter; the diagonal rod handle is welded in the middle of the hollow cylinder and is located beside the T-shaped screw rod.
Further, the 7-shaped motorized knife is integrally formed by a stainless steel round bar or a round iron bar; the cutter arm of the 7-shaped motorized cutter is provided with a supporting part which is used for abutting against the end part of the T-shaped screw; the cutter body of the 7-shaped motorized cutter is arc-shaped; the knife edge point of the knife body of the 7-shaped motorized knife is semicircular.
The invention has the advantages that: the complete set of improved cutters provided by the invention realizes a process technology of integrally drawing materials from large and small cylinders in wood, can completely take out solid materials with the diameter of 30cm and the depth of about 30cm, and greatly improves the material utilization rate. The advantage of improvement arc bottom main cutter: 1. saving materials, safety and high efficiency. The 7-type cutter material is simpler and easier to obtain, and can be instantly manufactured according to the size of the work, so that the cutter opening can be reduced by 30% at any time compared with the original cutter opening, and the material utilization rate is increased; the original 7-shaped cutter sleeve is improved into the rotary shaft fixing sleeve and the support arm, so that the cutter is less prone to being blocked by powder in the cutting process to cause cutter jumping and cutter breaking accidents, and the cutter cutting machine is safe and efficient. 2. The cutter is operated to cut simply and conveniently. The T-shaped screw buttocks are used for locking the fixed point of the 7-shaped knife handle, and the L-shaped inclined rod is swung to cut the inner bottom of the work. Compared with the prior operation time, the method shortens 1/2, and is more convenient. 3. The 7-shaped cutter has the advantages of easy material acquisition and convenient manufacture. Stainless steel round bars or common round iron bars with various calibers on the market are selected and folded, hammered into arc and half of the flat head of the round bar is ground to be used as a knife edge. The cutter making time and the qualification rate are improved by 70 percent.
[ description of the drawings ]
The invention will be further described with reference to the accompanying drawings, in conjunction with examples.
Fig. 1 is a schematic view of the peripheral knife structure in the present invention.
Fig. 2 is a schematic view of a main cutter structure of a cylinder wall in the present invention.
Figure 3 is a schematic view of the structure of the main cutter with the bottom of the radian.
Figure 4 is a schematic view of the main cutter structure of the main cutter with the radian bottom in the invention.
Figure 5 is a schematic view of the inner hub structure of the main body knife of the radian bottom main cutter of the present invention.
Figure 6 is a schematic diagram of the structure of a "7" type motorized cutter in the radian bottom main cutter of the invention.
[ detailed description ] of the invention
The invention provides a complete set of improved cutters for realizing the whole taking of a timber inner cylinder, which comprises a peripheral cutter 10, a cylinder wall main cutter 20 and a radian bottom main cutter 30.
As shown in fig. 1, the peripheral knife 10 comprises an elongated cuboid handle 11, the tip end part of which is welded with a cuboid spoon-shaped knife opening 12 smaller than the knife handle, and an inclined V-shaped knife opening 13 welded at the side edge of the cuboid handle 11 and the part close to the spoon-shaped knife opening 12.
The peripheral knife 10 has main functions: the technology of the edges, the bottoms and the faces of the work is completed. Cutting the edges, the bottoms and the faces to be smooth to the required size and effect. The spoon-shaped knife edge 12 at the tip part is mainly the bottom and the surface of the cutting work; the side inclined V-shaped knife opening 13 is mainly the outer edge of the cutting cylinder body. The cylinder is not decorated before the inner cylinder is drawn out. Through multiple experiments and practices, the knife edge shape is the most practical at present.
As shown in fig. 2, the main cutter 20 includes a cutter body 21, a first cuboid clamping handle 22 is welded on a side edge of the cutter body 21, a cutter arm of the cutter body 21 is arc-shaped, a difference between front and rear heights and lengths of the cutter arm is 5%, a difference between upper and lower thicknesses of the cutter arm is 3% (upper thickness and lower thickness), and a topmost end of the cutter body is a cuboid nearly triangle welding edge 23.
The main functions of the main cutter 20 of the cylinder wall are: the required pen container depth and the thickness of the pen container arm are equally divided and cut.
The triangular knife edge 23 at the tip of the main cutter 20 mainly completes the deep cutting work of the cylinder wall, and has the function of cutting the separation of the walls of the pen container, the box disc, the cap cylinder and the like among the cylinder walls.
As shown in fig. 3, the arcuate bottom main cutter 30 includes a main cutter 31, a replaceable size "7" motor cutter 32.
As shown in fig. 4, the main cutter 31 includes a supporting plate 311, a shaft sleeve structure 312 is disposed at the top of the supporting plate 311 for penetrating the cutter arm of the "7" type motorized cutter 32, and a "U" shaped groove 313 is disposed at the rest of the top of the supporting plate 311 for supporting the cutter arm of the "7" type motorized cutter 32; the side of the main cutter 31 has a second cuboid clamping handle 314 to complete the clamping work of the cutter handle, and the main function is to make more space for the main cutter 31.
The shaft sleeve structure 312 comprises two fixing rings 3121, an inner shaft sleeve 3122, a T-shaped screw 3123, and an L-shaped diagonal wrench 3124; the two retaining rings 3121 are welded to the top of the support plate 311. As shown in fig. 5, the inner sleeve 3122 comprises a hollow cylinder, the outer diameter of the middle part of the hollow cylinder is equal to the outer diameters of the two fixing rings 3121, and the outer diameters of the two end parts of the hollow cylinder are smaller than the outer diameters of the two fixing rings 3121, so that the two end parts are just sleeved inside the two fixing rings 3121 respectively; the end of the T-shaped screw 3123 is inserted into the inner shaft sleeve 3122, namely the middle part of the hollow cylinder to prop against the cutter arm of the 7-shaped motorized cutter 32; the end of the L-shaped diagonal wrench 3124 is welded to the middle of the inner bushing 3122 beside the T-screw 3123.
As shown in fig. 6, the "7" type motorized knife 32 is integrally formed from a stainless steel round bar; the arm of the "7" type motorized knife 32 has a micro-flat support 321 for abutting against the end of the T-shaped screw 3123; the cutter body of the 7-shaped motorized cutter 32 is arc-shaped; the knife edge point of the knife body of the 7-shaped motorized knife 32 is semicircular.
The main function of the radian bottom main cutter 30: cutting off the formed inner bottom, cutting off the inner cylinder from the main body, and automatically discharging. The process needs to spray high and low air pressure to the wall slot continuously at the periphery to punch wood tips and control the rotation speed of the lathe; and the positive contrast of the severe wood grain is excessive, if necessary, the positive and negative knife of the "7" type motorized knife 32 is exchanged. When the inner barrel is cut, the L-shaped diagonal wrench 3124 stops applying force to the "7" type motorized knife 32. The inner solid cylinder is formed by gradually adding the inner radius of the 7-shaped motorized knife 32 from about one eighth of the circumference to the main body and the inner cylinder for ejection when the inner cylinder is cut off.
The complete set of improved cutters provided by the invention realizes a hollow integral material taking process technology of a wooden cylinder, can completely take out solid wood materials with the diameter of 30cm and the depth of about 30cm, and greatly improves the material utilization rate.
The improved arc bottom main cutter saves materials, and is safe and efficient. The 7-type cutter material is simpler and easier to obtain, and can be instantly manufactured according to the size of the work, so that the cutter edge can be reduced by 30% at any time with the original cutter edge to increase the material utilization rate; the original 7-shaped cutter sleeve is improved into the rotary shaft fixing sleeve and the support arm, so that the cutter jumping and breaking accidents caused by powder blockage in the cutting process are less likely to happen, and the safety and the efficiency are improved. The cutter is operated to cut simply and conveniently. The T-shaped screw buttocks are used for locking the fixed point of the 7-shaped knife handle, and the L-shaped inclined rod is swung to cut the inner bottom of the work. Compared with the prior operation time, the method shortens 1/2, and is more convenient. The 7-shaped cutter has the advantages of easy material acquisition and convenient manufacture. Stainless steel round bars or common round iron bars with various calibers on the market are selected and folded, hammered into arc and half of the flat head of the round bar is ground to be used as a knife edge. The cutter making time and the qualification rate are improved by 70 percent.
The foregoing is merely illustrative of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. Complete set of improved cutters for realizing overall material taking of inner cylinders of wood, and is characterized in that: comprises a peripheral cutter, a cylinder wall main cutter and a radian bottom main cutter;
the peripheral knife is used for finishing the modification of the edge, the bottom and the surface of the wooden cylinder; the peripheral knife comprises an elongated cuboid handle, the tip part of the handle is a spoon-shaped knife edge, and the side edge of the cuboid handle and the part close to the spoon-shaped knife edge are inclined V-shaped knife edges;
the cylinder wall main cutter is used for equally dividing and cutting the depth of the wooden inner cylinder and the thickness of the cylinder arm; the cylinder wall main cutter comprises a cutter body, a first cuboid clamping handle is welded on the side edge of the cutter body, and the topmost end of the cutter body is a cuboid nearly triangular welding edge; the cutter arm of the cutter body of the main cutter of the cylinder wall is arc-shaped;
the radian bottom main cutter is used for disconnecting the inner bottom to the inner barrel which are cut off and molded from the main body and automatically spitting out;
the method is characterized in that:
the main cutter at the bottom of the radian comprises a main cutter and a 7-shaped motor cutter; the main body knife comprises a supporting plate, a shaft sleeve structure is arranged at the top of the supporting plate and used for penetrating through the knife arm of the 7-shaped motorized knife, and a U-shaped groove is formed in the rest part of the top of the supporting plate and used for supporting the knife arm of the 7-shaped motorized knife; the side part of the main cutter is provided with a second cuboid clamping handle;
the shaft sleeve structure comprises two fixed rings, an inner shaft sleeve, a T-shaped screw rod and an L-shaped diagonal wrench; the two fixing rings are welded at the top of the supporting plate, the inner sleeve comprises a hollow cylinder, the outer diameter of the middle part of the hollow cylinder is equal to the outer diameter of the two fixing rings, and the outer diameters of the two end parts of the hollow cylinder are smaller than the outer diameters of the two fixing rings, so that the two end parts are just sleeved in the two fixing rings respectively; the end part of the T-shaped screw rod is inserted into the middle part of the hollow cylinder and just abuts against the cutter arm of the 7-shaped motorized cutter; the end part of the L-shaped diagonal wrench is welded in the middle of the hollow cylinder and is positioned beside the T-shaped screw;
the cutter arm of the cutter body is arc-shaped, the front-back height and the length of the cutter arm are 5%, the upper-lower thickness of the cutter arm is 3%, and the upper part is thick and the lower part is thin.
2. A kit of improved cutters for effecting the overall removal of timber from a cylinder as defined in claim 1, wherein: the 7-shaped motorized knife is integrally formed by a stainless steel round bar or a round iron bar; the cutter arm of the 7-shaped motorized cutter is provided with a supporting part which is used for abutting against the end part of the T-shaped screw; the cutter body of the 7-shaped motorized cutter is arc-shaped; the knife edge point of the knife body of the 7-shaped motorized knife is semicircular.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810448332.4A CN108382109B (en) | 2018-05-11 | 2018-05-11 | Complete set of improved cutters for realizing integral material taking of inner cylinder of wood |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810448332.4A CN108382109B (en) | 2018-05-11 | 2018-05-11 | Complete set of improved cutters for realizing integral material taking of inner cylinder of wood |
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| CN108382109A CN108382109A (en) | 2018-08-10 |
| CN108382109B true CN108382109B (en) | 2023-09-08 |
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| CN201810448332.4A Active CN108382109B (en) | 2018-05-11 | 2018-05-11 | Complete set of improved cutters for realizing integral material taking of inner cylinder of wood |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202986609U (en) * | 2012-12-31 | 2013-06-12 | 江门市君盛实业有限公司 | High-efficient and environment-friendly oil cooling device for engraving machine |
| CN104589435A (en) * | 2014-12-29 | 2015-05-06 | 宁波市镇海捷登应用技术研究所 | Cylinder turning tool and processing method using tool |
| CN104773021A (en) * | 2015-04-09 | 2015-07-15 | 徐元宝 | Complete cutter capable of realizing integrated material taking of big and small cylinders in wood |
| CN205255860U (en) * | 2015-12-24 | 2016-05-25 | 瑞金市土生土长文化艺术投资股份有限公司 | Novel scorper for root carving |
| CN106078940A (en) * | 2016-08-06 | 2016-11-09 | 梁春殿 | A kind of cylinder or the process tool of taper type container and manufacture device |
| CN206937513U (en) * | 2017-06-29 | 2018-01-30 | 施家安 | A kind of lathe draws core instrument |
| CN208290806U (en) * | 2018-05-11 | 2018-12-28 | 徐元宝 | Realize the complete improved tool of timber inner cylinder entirety feeding |
-
2018
- 2018-05-11 CN CN201810448332.4A patent/CN108382109B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202986609U (en) * | 2012-12-31 | 2013-06-12 | 江门市君盛实业有限公司 | High-efficient and environment-friendly oil cooling device for engraving machine |
| CN104589435A (en) * | 2014-12-29 | 2015-05-06 | 宁波市镇海捷登应用技术研究所 | Cylinder turning tool and processing method using tool |
| CN104773021A (en) * | 2015-04-09 | 2015-07-15 | 徐元宝 | Complete cutter capable of realizing integrated material taking of big and small cylinders in wood |
| CN205255860U (en) * | 2015-12-24 | 2016-05-25 | 瑞金市土生土长文化艺术投资股份有限公司 | Novel scorper for root carving |
| CN106078940A (en) * | 2016-08-06 | 2016-11-09 | 梁春殿 | A kind of cylinder or the process tool of taper type container and manufacture device |
| CN206937513U (en) * | 2017-06-29 | 2018-01-30 | 施家安 | A kind of lathe draws core instrument |
| CN208290806U (en) * | 2018-05-11 | 2018-12-28 | 徐元宝 | Realize the complete improved tool of timber inner cylinder entirety feeding |
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| CN108382109A (en) | 2018-08-10 |
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