US3109232A

US3109232A - Method for trepanning tapered metal shapes

Info

Publication number: US3109232A
Application number: US57316A
Authority: US
Inventors: John R Melvin
Original assignee: Materion Brush Inc
Current assignee: Materion Brush Inc
Priority date: 1960-09-20
Filing date: 1960-09-20
Publication date: 1963-11-05
Anticipated expiration: 1980-11-05

Description

Nov. 5, 1963 J. R. MELVIN METHOD FOR TREPANNING TAPERED METAL SHAPES 4 Sheets-Sheet 1 Filed Sept. 20. 1960 Nov. 5, 1963 J. R. MELVIN 3,109,232

METHOD FOR TREPANNING TAPERED METAL SHAPES Filed Sept. 20; 1960 4 SheetSrS heet 2 34 29 ZVENTQR. 3o 8. BY; I

3/ 9 I. I 32 33 51 ATTOP/VEK Nov. 5, 1963 J. R. MELVIN 3,109,232

' METHOD FOR TREPANNING TAPERED METAL SHAPES Filed Sept. 20, 1960 4 Sheets-Sheet :s

40b 40 40a! 40d 40a 40C J B j 64 Nov. 5, 1963 I J. R. MELVIN 3,109,232

METHOD FOR TREPANNING TAPERED METAL SHAPES Filed Sept. 20. 1960 4 Sheets-Sheet 4 United States Patent Ohio Filed Sept. 20, 1960, Ser. No. 57,316 11 Ciaims. (Cl. 29-413) This invention relates to a method for trepanning tapered metal shapes, and particularly to a method and apparatus for cutting tapered frusto-conical shells from metal billets.

More specifically, the method relates to the forming of a plurality of identical frusto-conical shells 'from' a billet of beryllium with a minimum waste of the beryllium metal in the form of chips and unused remnants of the billet.

A correlative object is to prepare a billet of beryllium so that substantially all of the billet can be formed into the frusto-conical shells which are identical in shape.

A more specific object is to provide a novel trepanning method by which accurate frusto-conical 'kerfs can be cut and removal of chips can be effected without the use of any lubricants, whereby the chips may be used for forming additional billets without cleaning, remelting, and refining.

Another object is to provide a method of making a plurality of identical frusto-conical shells from a single metallic billet of beryllium by subjecting the billet to successive trepanning kerfs coaxial with the billet and parallel to each other and sloping inwardly bias to the axis of the billet and spaced from each other axially of the billet, and severing the shells from the billet or from each other successively, as formed or after a number have been formed. The severing may be effected by either cutting the shells apart at the smaller base with a cutting tool, or by making the kerfs so deep that only a small amount of metal remains connecting each shell and the next successive shell or remainder of the billet, and then separating each shell by applying sufiicient pressure thereto to fracture the small amount of connecting metal.

Other objects and advantages will become apparent from the following description wherein reference is made to the drawings, in which:

FIG. 1 is a side elevation of a billet, part thereof being shown in section as indicated by the line 1-1 of FIG. 2, illustrating the apparatus used in performing the present method and the trepanning ker-fs produced thereby;

FIG. 2 is a top plan view of a billet illustrated in FIG. 1;

FIG. 3 is a perspective view of one of the shells formed as illustrated in FIGS. 1 and 2;

FIG. 4 is an enlarged cross sectional view of the lower portion of the billet of P16. 1, showing the trepanning tool of the present invention in trepanning position in a kenf therein;

F116. 5 is an enlarged side elevation of the trepanning too FIGS. 6, 7, and 8 are cross sectional views of the tool and are taken on the lines 6-6, 7-7, and 8-8, respectively, of FIG. 5;

FIG. 9 is a fragmentary bottom plan view of the tool and is taken from a plane indicated by line 9-9 of FIG. 5;

FIG. 10 is a perspective view of the cutter of the tool;

FIGS. 11 and 12 are a front elevation and a side elevation, respectively, of the tool illustrated in FIG. 10;

FIGS. 13 and 14 are diagrammatic illustrations, respectively, showing the arrangement of tool faces when two tools are used for the trepanning operation;

FIG. 15 is a top plan view of a billet of a different "ice starting shape which may be used in the practice of the invention, showing the initial trepanning kerf;

FIG. 16 is a sectional view taken on the line 16-16 of FIG. 15;

FIG. 17 is a top plan view of a difierent billet which may be used for the trepanning operation;

FIG. 18 is a sectional view taken on the line 18-18 of FIG. 17;

FIG. 19 is a top plan view of a billet showing another manner of effecting the trepanning operation described in connection with FIGS. 1 and 2;

FIG. 20 is a cross sectional view taken on the line 20-20 in FIG. 19;

FIG. 21 is a perspective view of a billet with kerfs cut therein preparatory to forming slugs, part thereof being shown in section for clearness in illustration;

FIG. 22 is a perspective View of the first or end slug formed from the billet of FIG. 21; and

FIG. 23 is a perspective view representing the successive slugs that may be formed from the billet of FIG. 21, part thereof being shown in section for clearness in illustration.

Heretofore, cylindrical shells have been cut from a workpiece by trepanning. Generally, this has been done by rotating the tool or workpiece about an axis and concurrently introducing the cutting tool into the workpiece at the end of the workpiece and then feeding it parallel to the axis of rotation. This may be accomplished either by rotating the workpiece or by rotating the tool, but, in heavier work, the general practice is to mount the workpiece on a rotatable table and turn it against the tool which is held in non-rotative position and advanced toward the plane of the table in a direction parallel to the table axis.

Again, corks and barrel bungs and the like have been formed 'by arranging knives at an angle to the axis of rotation of a workpiece and forcing the knives into the workpiece from one end along a lineal path directed angularly to the axis, thus producing 'an annular slit in the material but without removing any material. Usually, this operation is performed either on a material, such as cork, so yieldable that the material to the exterior of the part being formed readily deflects and does not interfere with the knife, or, on somewhat less yieldable material, such as wood, with the cut so near the edge of the piece that the material outwardly from the tool merely fractures and breaks oif. An example of the latter is the conventional barrel hung. in such cases, the core so formed is the useful finished article.

The present invention, however, has to do with the formation of a plurality of frusto-conical shells from a single billet, particularly from relatively hard metal which is difiicult to machine and which has very low elastic deformation. It is applied to the formation of identical frusto-conical shells of beryllium from beryllium billets which may be formed by the method described in U.S. Letters Patent of H. W. Dodds, No. 2,818,339, issued December 31, 1957, or by conventional hot pressing methods.

As pointed out therein, the production of beryllium in a condition to form into billets as therein disclosed is complex and costly. Considering this cost of proceeding from the original material to the billet, it is apparent that it much of the material is lost in the form of chips, the cost of the resulting article is extremely high. Accordingly, the present invention has for a specific object the trepanning of a billet into a plurality of identical frustoconical shells with a minimum production of chips, with the chips produced and removed without lubricants and other contaminants so that they can readily be reused without subjecting them to chemical cleaners for removing lubricants and other contaminants therefrom, and

without the necessity of processing them for converting them to the original beryllium material.

Referring to FIG. 1, a preferred embodiment of the invention is illustrated. A beryllium billet i is produced in accordance with the above identified patent. For reasons hereinafter set forth, the billet preferably is formed with its external peripheral wall portion 2 extending the major portion of the length of the billet, cylindrical in form, and with the remaining portion, indicated at 3, frusto-conical and tapering toward the end of the billet. Preferably, the outer surface of the portion 3 conforms in shape as near as may be to the outside peripheral surface of the frusto-conical shells to be cut from the billet. Also, the billet is formed with an internal peripheral wall having a portion 4 which extends from the lower end of the billet near to the opposite end thereof and which preferably is of uniform radius and hence circular in section in a plane normal to the axis of the billet. Near the upper end of the internal wall, the billet has an inner peripheral wall portion 5 which flares outwardly toward the upper end of the billet. The frusto-conical wall portion 5 conforms as near as may be to the interior peripheral wall of the frusto-conical shell to be formed.

The billet, of course, can be formed with both its external and internal peripheral walls in the form of cylindrical surfaces, but the formation described with the frusto-

conical wall portions

3 and 5 eliminates to a great degree the wastage of metal which would otherwise occur in the form of an annular frusto-conical plug remnant of the billet above the upper end of the cylindrical wall 4 and in the form of an annular remnant that would occur exteriorly below the lower end of the cylindrical wall portion 2.

If desired, a small neck portion 6 may be left on the lower end of the billet for convenience in clamping it in position on a rotary table T of a boring mill.

As illustrated, the billet is mounted on the table T with its axis upright and the neck portion 6 downwardly and disposed on the upper surface of the table T and securely clamped thereto by suitable clamps C in any conventional manner, so that the ingot is coaxial with and rotatable with the table T.

A trepanning tool, indicated generally at 1.0, is used for cutting kerfs in the billet in a manner to cut from the billet frusto-conical shells. The tool It is mounted on a suitable sliding support 11 slidablein a slideway 12 of the boring mill. The slide 12 is arranged to be fed by a suitable driven gear 15, which is driven in timed relation to the speed of rotation of the table T, all in a well known manner in conventional types of boring mills.

The slideway 12 is adjustable angularly with respect to the axis of rotation of the table, and is mounted in a position such that the tool is movable endwise lineally in a direction generally toward, but bias to, the axis of rotation of the billet and thus bias to a plane normal to the axis of rotation at the point of application of the tool. Thus, upon concurrent rotation of the billet and feed of the slide 11 inwardly, the tool is caused to cut in the billet a frusto-conical kerf having its smaller base at the bottom of the kerf. The tool is arranged so that the cut of each kerf is begun at the outer peripheral surface 2 of the ingot. These kerfs are cut to slope downwardly inwardly toward the axis of the ingot so as to form frustoconical kerfs the walls of which are parallel generally to the wall 3 at the bottom of the billet.

In the form illustrated in FIG. 1. the kerfs are in spaced relation to each other in a direction axially of the billet and are aligned with or parallel to each other so that the portions therebetween provide the frustoconical shells. Thus, each kerf out forms the outer surface of one shell and the inner surface of the next succeeding shell in a direction from the upper end of the billet toward the lower end. Starting at the upper end, the tool is inserted from the outer periphery to cut the desired kerf, is then withdrawn and. moved downwardly so as to start the next kerf at a new position along the outer peripheral surface 2, and is then fed inwardly parallel to its original path. This operation is repeated until the entire billet is cut into a series of kerfs and thereby cut into a series of shells.

If desired, a large number of these kerfs can be cut without removing the shells therebetween, but preferably each shell is formed and removed before the succeeding shell is formed. Generally, the kerfs are out almost to the inner peripheral surface 4, leaving a very small amount of the billet metal adhering to the shell. After this operation, the conventional boring or cut-off tool can be inserted into the central passage of the wall 4 and moved radially outwardly at the required position to remove the remainder of the metal at the bottom of the kerf and thus sever the shell. Again, a cut-off tool can be inserted in the kerf and used to cut radially to remove the remaining metal.

Instead of employing a cut-off tool to cut out the remainder of the metal at the inner peripheral limit and sever the shell, the trepanning tool itself can be run the full length and cut entirely through and thus separating the one shell from the next successive shell. However, this latter practice is not as desirable because of the long extent of overhang of the trepanning tool which must take the shock of breaking through the last film of metal.

In each instance, it is desirable to cut almost to the inner wall portion 4, and then to place wedges in the kerf to hold the formed shell and prevent its being subjected to damaging shocks, then to cut through the inner wall portion 4 to separate the shell.

Preferable to all of these is the procedure wherein the kerf is cut to a point such that the wall thickness connecting the shell and billet is sufiiciently thin so that the shell can not only be wedged, but can be subjected to transverse pressure to fracture the remaining thin web of metal and therefore break the shell loose from the re mainder of the billet. As mentioned, in the preferred operation each shell is severed before cutting the kerf for forming the next succeeding shell.

Generally, it is preferable to use two tools 10 so that faster cutting can be effected without the danger of too much chip rem-oval per lineal inch of cut per tool, thus facilitating the removal of chips and also preventing overload of a tool. Obviously, since the tool It must be extended a substantial distance from its external support on the slide 11 near the end of its out, it is subject to vibration and shocks which may render it unstable if too great a cut is taken. On the other hand, if only one tool with its limited depth of cut is used, the time of cutting is greatly increased. It is preferable to begin at the outer periphery 2 of the billet and cut inwardly for a number of reasons. First, the tool can be supported additionally, if required, near the zone of initial cutting which is at the outer periphery where, at a given table speed, the lineal speed of cut is greatest. Furthermore, chip removal is facilitated when the depth of cut is shallow and more chips are cut at the larger diameter where the depth of kerf is most shallow. Again, with the use of a plurality of tools, the likelihood of the tools and their slides interfering with each other when their slides are disposed outwardly from the billet and are directed inwardly, is greatly reduced.

However, especially if a single tool is used and each successive shell is cut free or fractured free at the end of its formation, the tool can be moved to cut the kerf from the inner periphery toward the outer periphery. In such instances, as each kcrf is formed, each successive shell is removed upon its formation so as not to obstruct and interfere with the introduction of the tool through the central passage defined by the inner peripheral wall 4.

Referring to FIG. 3, there is shown an exemplary frustoconical shell 13, for instance, one which is 48 inches inside diameter at the top and 30 inches inside diameter at the bottom and with a length of about 30 inches.

It is apparent that for shells of this shape and size, an extremely deep kcrf must be formed. On the other hand it is desirable that the kerf be kept as narrow as possible and for this purpose, the kerf and tool illustrated in FIGS. 4 through 9 is employed.

Referring first to FIG. 4, the lower end of the billet 1 is shown, the remainder having been cut away and formed into frusto-conical shells.

A kerf is being cut by the tool 1% and in this form the tool is shown as going entirely to the bottom of the cut and itself separating the shell from the remainder of the billet.

The shell thus formed is indicated at 16. It is noted that in this form, the tool must be extremely long to extend from the slide 11 to the bottom of the kerf. At the same time, it must be relatively rigid and stable. The tool 10 comprises a blade secured at its upper end to a body 21 on which is a shank 22 adapted to be secured in a conventional tool holding head 23 on the lineal slide 1'1. As illustrated in FIGS. 6 through 9, the blade 29 is concave-convex and, in a cutting position, is arranged with its concave face toward the axis of the billet. The concave face, indicated at 24, and the convex face, indicated at 25, con-verge toward the edges 26 of the blade from the longitudinal axis 28 of the blade, thus giving the blade a feathered effect. As a result, the blade conforms to the varying radius resulting from the frustoconical shape of the kerf and the approach of the tool toward the axis of the billet. Likewise, the tool 19, beginning at a distance half way or more down from the upper or shank end, tapers endwise, as shown at the lower portion of FIG. 5, and in the FIGS. 7 through 9. This further prevents any interference and binding of the blade as a result of the decreased radius of the lower or small diameter base of the frusto-co-nical shell.

At its lower end, as illustrated in FIGS. 5 and 10 through 12, the blade 2% has a notched portion 29 with cooperating shoulders 30 md 31 against which a cutting head 32 is seated and held in position by a shank 33 of the cutting head. The shank 33 is received in a socket 34 in the blade and held therein by suitable set screws 35. The head 32 seats against the shoulders 3d and 3-1 and, in turn, is provided with

shoulders

37 and 38 against which a cutting tip 39 is secured by brazing, welding, or otherwise. The tip 39 has a lower central portion 40 with a bottom cutting edge 41 exposed forwardly and extending transversely of the blade. Likewise, it has an upper portion 42 having bottom cutting edges 43 exposed forwardly and extending in opposite directions outwardly transversely of the blade. The edges 4-3 are spaced toward the shank end of the blade from the edge 41.

The lateral walls 44 of the lower portion to converge upwardly slightly so as to provide relief for accommodating chips when they are cut loose by the

edges

41 and 43. This configuration also facilitates the movement of air past the blade for dislodging chips and causing them to be sucked out of the kerf, as will later be explained.

If two tools are used, generally they are spaced 180 apart. One tool is formed as indicated in FIG. 13 so that the lower portion thereof, indicated at 46a, is longer than normal so that it can cut the central portion of the kerf, the same as the edge 41, without the upper cutting edges 4% concurrently cutting to the full width of the tip. The other tool makes only a light cut in the bottom of the central portion of the kerf already partially formed by the portion 40a, as indicated at 49c. The other edges 40d of the tool at the outer ends of the portion 40a make relatively heavy cuts for the remainder of the width of the kerf at opposite sides of the central portion formed by the part 49a. The lateral walls 49:: do not converge upwardly as do the walls 44.

It is desirable that the tool be extremely stable and for this purpose suitable wear and centering pads 45, as illustrated in FIGS. 5 through 9, are provided on the blade, one extending outwardly a short distance from the face 25 and one a short distance outwardly from the face 24. These pads preferably are carbide and are positioned so that they engage the peripheral walls defining the kerf to prevent lateral shifting of the lower end portion of the blade 20. The two wear pads together with the cutting tip 39 provide a three-point stabilizing support for the lower end of the blade 20. The blade is well supported at its upper end. Consequently, an accurate trepanning kerf can be cut even though the cutting edges are disposed a great distance from the shank 22.

Since the forces imposed by the cutting head are edgewise of the blade 2%, a high degree of rigidity is provided in a direction tangentially of the kerf for directly resisting the forces imposed by the cutting operation. As a result of this structure, a relatively narrow kerf can be cut with a minimum of chips and more effective use and saving of the formed metal of the billet.

However, there is a question of a certain amount of chips being removed and ordinarily these are removed from kerfs of trepanning tools by use of various types of liquid coolants and lubricants. Such liquids, however, contaminate the chips and require rather expensive processes for rendering the chips usable for reuse. Generally, the chips so contaminated are recovered by remelting into a body and regrinding of the body into powder. In the present invention, instead of removing the chips by such a lubricant or coolant, a suitable suction tube 56' is provided and is secured along the leading edge of the blade 2d. The tube 50 is open at its lower end, as indicated at 51, a short distance in front of, and slightly above, the cutting edges. The tube 50 is connected at its upper end by a suitable tube 53 to a vacuum tank 54 which is maintained under sub-atmospheric pressure by a suitable pump 55 driven by a motor 56. The negative pressure is sufiicient to draw the chips up the tube and into the tank without any liquids or contaminants and in dry condition. This is facilitated by the undercutting of the lateral faces 44 of the lower portion 4-0 of the tip 39 so that air can readily be drawn from behind the tool forwardly of the cutting edge into the tube 50; Thus, the chips are recovered without contamination in the form in which they were formed in the kerf. They can be ground to fine powder and reused without any other treatment than the grinding itself.

As mentioned in connection with FIG. 1, it is desirable that the billets as formed in the molding operation be provided with the frusto-

conical walls

3 and 5. However, they may be formed with both the inner peripheral wall and the outer peripheral wall cylindrical. For example, as illustrated in FIGS. 15 and 16, a billet 57 having an outer cylindrical wall 58 and an inner cylindrical wall 59 is provided. In this arrangement, of course, the initial kerf is one which removes the remnant 6d of the billet, which remnant becomes scrap. This remnant has a frusto-conical outer wall and a cylindrical inner wall. At the end of the cutting operation, a remnant 61 remains which is also scrapped. The remnant 61 has a frustoconical inner wall and cylindrical outer wall. The production of such remnants is not desirable unless, of course, there are some shapes being made into which the remnants can be cut with very little leftovers, thus greatly reducing the amount of scrap.

Referring next to FIGS. 17 and 18, there is shown a solid cylindrical billet 62 having an outer wall 63. In applying the method to this shape, the kerfs, indicated at 64-, are cut preferably from the outer periphery to a location near to the axis, leaving only a small amount of connecting metal, as indicated at 65, for connecting each successive shell between adjacent kerfs to the remaining unkerfed portion of the billet. Each shell is almost completely conical and can readily be broken oif by lateral forces applied to it, after which the upper part of the cone can be cut away to provide the frusto-conical shell. This practice is desirable only if the shell is to be almost a complete cone, or the small cones cut away from near the apices to provide the larger frusto-conical shell portions can otherwise be used.

In FIGS. 19 and 20, there is shown a billet 65 which has a cylindrical outer wall 67 and a coaxial cylindrical inner Wall 68. In this form, the trepanning tool is introduced at the inner periphery and the kerf initiated at the wall 68. The tool is fed outwardly bias to the axis toward the other end of the billet to form the kerfs. However, for the reasons thereinbefore set forth, this practice is not advantageous. It introduces certain problems and difficulties in providing adequate room for the tools unless the ingot is of relatively large diameter and the diameter of the internal Wall 68 is also very substantial.

In general, with the method and apparatus herein de scribed, frusto-conical shells can readily be cut to a diminishing diameter equal to from about 95% to 66% of the maximum diameter of the larger end of the shell. The degrees of convexity and concavity, edgewise dimension, endwise taper, and edgewise feathering of the tool may be varied for different degrees of curvature and different metals, but without departing from the principles of construction.

In the illustrative example, the blade at the mid-portion adjacent the axis 28 is about /2 inch thick and is tapered, toward the edges, to a thickness of about inch. The width of the blade, from edge to edge, is about 9 inches at the 'widest portion. The mid-portion of the blade, edgewise, is the portion of maximum thickness. This portion is about one inch wide and extends /2 inch to each side of the axis 28. The length of the blade is about 27 inches, and the wear pads extend back about inch outwardly beyond the lateral Wall surfaces 24 and 25 of the blade. The thickness of the feathered edge of the blade is a maximum of about one-half the thickness of the thick portion at the axis. The thickest portion of the blade is about & inch less than the overal width of the cutting edges of the cutting head so as to provide a close fit to avoid chips working upwardly beyond the cutting tool itself into the space between the blade 29 and walls of the kerf. The taper of the Walls 44 at each lateral edge of the lower portion 49 of the cutting tip 39, for binding of the chips, and for permitting easier removal of them and freeing inflow of air is about X of an inch upwardly.

The removal of uncontaminated chips is important. The market value of chips which are contaminated so as to require re-melting for re-use is approximately $10.09 per pound, whereas the market value for uncontaminated chips which can be re-used for sintering without any treatment other than grinding to line powder is about $40.90 per pound.

In some instances, a billet of beryllium may be cut into slugs by cutting a series of coaxial frusto-conical kerfs in the billet at selected locations along its length.

For example, as shown in FIG. 21, a solid billet 7b of from about three to seven inches in diameter is to be cut into slugs 71, such as illustrated in FIG. 22, each of which has a cylindrical portion 72 and a tapered end portion 73.

The kerfs 74-, in the case of a solid billet, are cut so as to slope inwardly axially of the billet, preferably beginning the cut in the outer periphery of the billet. The kerf is cut to such a depth that the metal, at the smaller base 75 of the kerf, securing the slug partially severed by the kerf can be broken to free the slug from the billet by forces directed gene-rally transversely of the uis of the kerf. The slug 71 is severed, after the tool is removed from the kerf, by bumping or jarring it with a sharp impact in a direction transversely of its axis. This impact preferably is obtained by a sharp hammer blow, using a hammer having a head of set synthetic organic plastic, such as nylon and the like.

On small billets, of from about three to seven inches in diameter, for example, the smaller diameter may be from /3 to /2 of the billet diameter. As the billet diameter increases, the diameter of the smaller base must be reduced to a smaller proportion of the larger base in order 53 to facilitate breaking off of the partially severed slug. Usually a smaller base of about 3 /2" diameter maximum is the largest that can be broken loose consistently in this manner, regardless of the diameter of the larger base.

Having thus described my invention, I claim:

1. The method of making a plurality of frusto-conical shells from a single metallic billet and comprising cutting and removing the metal of the billet by continuously progressively cutting and removing the metal circumferentially of the billet axis while concurrently progressively advancing the cut endwise of the billet bias to said axis to form in the billet successive frusto-conical kerfs, of uni form width narrow throughout substantially their entire axial extent, and coaxial with the billet and parallel to each other and sloping inwardly axially of the billet from one end of the billet toward its other end, and spaced from each other axially of the billet with the major portion of the axial length of adjacent peripheral walls of adjacent kerfs in aligned spaced relation to each other radially of the billet and with all of the walls of all kerfs parallel to each other so as to form frusto-conical shells of the billet metal between each two adjacent kerfs with the major portion of the axial length of the peripheral walls of each shell, which were formed by cutting the kerfs adiacent to that shell, aligned with each other radially of the shell axis, and severing the shells from the remainder of the billet.

2. The method according to claim 1 wherein each kerf is of the same width and the kerfs are spaced axially equal distances apart so that a plurality of duplicate shells are formed.

3. The method according to claim 1 wherein said billet is beryllium.

4. The method according to claim 1 wherein each shell formed by two adjacent kerfs is severed from the billet before the next succeeding kerf is cut.

5. The method according to claim 1 wherein each kerf is cut from the outer peripheral wall of the billet inwardly toward the billet axis.

6. The method according to claim 5 wherein each of said kerfs is cut to a depth such that at the base of the kerfs only a small amount of connecting metal remains connecting the shell formed by the kerf to the billet so that the shell can be severed from the billet by force applied transversely of the shell in sufficient amount to fracture the connecting metal and insufiicient amount to fracture the shell itself, then separating the shell from the billet by so fracturing the connecting metal by applying said force to the shell transversely of the shell.

7. The method according to claim 1 wherein the billet is annular in cross section, and has an outer peripheral wall and an inner peripheral wall, each of said walls being of circular cross section, and said kerfs are cut from one of the peripheral walls at least close to the other prior to severing.

8. The method according to claim 7 wherein the severing is effected by cutting away of the metal of the billet at said other Wall.

9. The method of cutting a metallic billet into a plurality of coaxial parts each having parallel inner and outer. peripheral frusto-conical walls and comprising cutting and removing the metal of the billet to form in the billet successive frusto-conical narrow kerfs of uniform width throughout substantially their entire axial extent and coaxial with the billet and parallel to each other and slop ing inwardly axially of the billet and spaced from each other axially of the billet, whereby each pair of adjacent kerfs defines a part having coaxial parallel frusto-conical inner and outer peripheral walls, then severing the part from the remainder of the billet.

10. The method of making a plurality of coaxial shells from a single metallic billet and comprising cutting and removing the metal of the billet by continuously progressively cutting circumferentially of the billet axis while progressively concurrently advancing the cut endwise of the billet bias to the billet axis, to form in the billet successive narrow annular kerfs, of uniform width throughout substantially their entire axial extent, and coaxial with the billet and parallel to each other and sloping inwardly axially of the billet from one end toward the other end of the billet and spaced from each other axially of the billet with the major portion of the axial length of adjacent peripheral walls of adjacent kerfs in aligned spaced relation to each other radially of the billet and with all of the walls parallel to each other so as to form a shell of the billet metal between each two adjacent kerfs with the major portion of the axial length of the peripheral walls of each shell, which were formed by cutting the kerfs adjacent to that shell, aligned with each other radially of the shell, and severing the shells from the remainder of the billet.

11. The method according to claim 10 wherein each 10 kerf is begun at the outer peripheral surface of the billet and is cut through said surface and inwardly of the billet.

References Cited in the file of this patent UNITED STATES PATENTS 388,155 Stimpson Aug. 21, 1888 826,104 Honiss July 17, 1906 1,049,255 Merritt Dec. 31, 1912 1,215,773 Butcher Feb. 13, 1917 1,329,271 Hartog Jan. 27, 1920 1,368,887 Breese Feb. 15, 1921 1,394,633 Marien Oct. 25, 1921 1,854,897 Ganster Apr. 19, 1932 2,109,786 Taft Mar. 1, 1938 2,350,535 Sarulla June 6, 1944 2,836,240 Nuding May 27, 1958 2,897,579 Novkov Aug. 4, 1959 2,932,083 Nicolo Apr. 12, 1960

Claims

1. THE METHOD OF MAKING A PLURALITY OF FRUSTO-CONICAL SHELLS FROM A SINGLE METALLIC BILLET AND COMPRISING CUTTING AND REMOVING THE METAL OF THE BILLET BY CONTINUOUSLY PROGRESSIVELY CUTTING AND REMOVING THE METAL CIRCUMFERENTIALLY OF THE BILLET AXIS WHILE CONCURRENTLY PROGRESSIVELY ADVANCING THE CUT ENDWISE OF THE BILLET BIAS TO SAID AXIS TO FORM IN THE BILLET SUCCESSIVE FRUSTO-CONICAL KERFS, OF UNIFORM WIDTH NARROW THROUGHOUT SSUBSTANTIALLY THEIR ENTIRE AXIAL EXTENT, AND COAXIAL WITH THE BILLET AND PARALLEL TO EACH OTHER AND SLOPING INWARDLY AXIALLY OF THE BILLET FROM ONE END OF THE BILLET TOWARD ITS OTHER END, AND SPACED FROM EACH OTHER AXIALLY OF THE BILLET WITH THE MAJOR PORTION OF THE AXIAL LENGTH OF ADJACENT PERIPHERAL WALLS OF ADJACENT KERFS IN ALIGNED SPACED RELATION TO EACH OTHER RADIALLY OF THE BILLET AND WITH ALL OF THE WALLS OF ALL KERFS PARALLEL TO EACH OTHER SO AS TO FORM FRUSTO-CONICAL SHELLS OF THE BILLET METAL BETWEEN EACH TWO ADJACENT KERFS WITH THE MAJOR PORTION OF THE AXIAL LENGTH OF THE PERIPHERAL WALLS OF EACH SHELL, WHICH WERE FORMED BY CUTTING THE KERFS ADJACENT TO THAT SHELL, ALIGNED WITH EACH OTHER RADIALLY OF THE SHELL AXIS, AND SEVERING THE SHELLS FROM THE REMAINDER OF THE BILLET.