CN102729307A - Machining method for scraped slots on surface of antique wooden board - Google Patents
Machining method for scraped slots on surface of antique wooden board Download PDFInfo
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- CN102729307A CN102729307A CN2012101823609A CN201210182360A CN102729307A CN 102729307 A CN102729307 A CN 102729307A CN 2012101823609 A CN2012101823609 A CN 2012101823609A CN 201210182360 A CN201210182360 A CN 201210182360A CN 102729307 A CN102729307 A CN 102729307A
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- 238000000034 method Methods 0.000 title claims abstract description 54
- 238000003754 machining Methods 0.000 title claims abstract description 52
- 238000012545 processing Methods 0.000 claims abstract description 44
- 238000004088 simulation Methods 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 238000013461 design Methods 0.000 claims abstract description 20
- 238000003672 processing method Methods 0.000 claims abstract description 20
- 230000000694 effects Effects 0.000 claims abstract description 18
- 238000003801 milling Methods 0.000 claims abstract description 18
- 238000005516 engineering process Methods 0.000 claims abstract description 7
- 238000011960 computer-aided design Methods 0.000 claims abstract description 3
- 238000007790 scraping Methods 0.000 claims description 52
- 239000002023 wood Substances 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 6
- 238000005094 computer simulation Methods 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 239000003351 stiffener Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Abstract
The invention discloses a machining method for scraped slots on the surface of antique a wooden board. The machining method mainly comprises the steps of: firstly designing a scraped slot trend curve by utilizing computer aided design and manufacturing technology, then selecting simulated tools with different shapes and sizes, setting machining technique parameters, conducting simulation machining and regulating to achieve the effect required by a design scheme, generating machining procedures, and inputting into a digital antique finishing machine tool; according to the simulation result, automatically clamping a wooden board to be machined, adopting a specially designed milling tool, selecting machining procedures to conduct automatic machining, finally completing the scraped slot machining on the surface of the wooden board, and automatically discharging the machined wooden board. Compared with the manual machining method and the conventional mechanical processing method, the machining method disclosed by the invention has better antique effect, higher processing efficiency, lower labor intensity and lower production cost by computer-simulated machining in advance, and can be widely applied in surface machining and production of the antique wooden boards.
Description
Technical field
The present invention relates to a kind of plank processing method, the processing method of particularly a kind of plank modelled after an antique surface slot scraping.
Background technology
Along with the raising of social development and people's living standard, the consumer has proposed variation of money look and art up new demand to wood floors.Therefore, the wooden ancient imitation floor board of multiple style has appearred on the market, through Artistic Design, and the floor that processes with methods such as plane, cutter, sand, mold pressings on the surface with classicism, it gives a kind of simple and tasteful aesthetic feeling of people, is well received by consumers.
And for the processing of floor surface slot scraping modelled after an antique; Also there is not at present desirable machinery to realize processing automatically; Main still the dependence made by hand, utilizes hand cutting tool to carry out carving-and-scraping, scraping and broaching at floor surface, processes the streamlined slot scraping (being commonly called as light destruction) of shape, width and change in depth multiterminal; Its production efficiency is low, labour intensity is big, production cost is high, simultaneously the workman is also needed the requirement of Artistic Design ability.The processing of the streamlined slot scraping of floor surface is the main contents of ancient imitation floor board surface forming processing, and it has occupied the workload of ancient imitation floor board surface forming processing more than 80%.In recent years; Some semi-automatic and automatic machining process have also appearred on the market; Be mainly used in the slot scraping processing modelled after an antique of processing floor surface; Like ZL201020603142.4 (the ancient imitation floor board concave convex texture is with semi-automatic hand push machine), the blade with curved edge to be installed on common manually electric planer to be carried out the fairshaped slot scraping of Milling Process at floor surface, the shape of streamline is by Artificial Control; ZL200720064373.0 (archaized wood floor processing machine) is placed on the floor by on the manned workbench that can move in length and breadth, utilizes the profile milling cutter with circular arc cutting edge to floor surface Milling Process slot scraping.Above-mentioned two kinds of methods, the streamline shape of slot scraping is by Artificial Control, and randomness is big, but the variation of the width of slot scraping and the degree of depth is difficult to control, influences antique effect, and production efficiency improves little.ZL200720055242.6 (plank processing unit (plant) modelled after an antique); Equally also be that the milling cutter that utilizes many handles to have the circular arc cutting edge carries out the Milling Process slot scraping to floor surface; Realize feed motion by the floor, adopt the through type processing method, production efficiency is higher; But the variation of scraping groove depth is the rotation through eccentric stiffener to be driven cutter spindle and in the certain amplitude scope, moves up and down and realize; The streamline shape of slot scraping drives the main shaft axially reciprocating through slider-crank mechanism and realizes that the horizontal axis range of movement of scope and slider-crank mechanism all is certain because eccentric stiffener moves up and down, and makes moving up and down of main shaft certain with the horizontal axis range of movement; The degree of depth of the slot scraping that processes and popular shape demonstrate regular variation, and antique effect is also undesirable.Therefore, the manual wooden ancient imitation floor board of making still leans in the exhausted at present big enterprise of counting.
Summary of the invention
To above-mentioned existing in prior technology problem, the object of the present invention is to provide the processing method of the plank modelled after an antique surface slot scraping that a kind of antique effect is good, working (machining) efficiency is high.
For achieving the above object, the technical scheme that the present invention adopted is: the processing method of a kind of plank modelled after an antique surface slot scraping is characterized in:
(1) at first wood plank is carried out the specification sawing, obtain stock board, thickness and the breadth to stock board carries out fine finishining again, accomplishes the preceding preliminary treatment of plank modelled after an antique surface slot scraping processing at last;
(2) utilize Computer Design to go out required slot scraping and move towards curve; Select the simulation cutter then and set working process parameter; Simulate processing and be adjusted to and reach the desired effect of design, generate procedure at last, and output to numerical control machining tool modelled after an antique;
(3) according to above analog result; Select and the same milling cutter of simulation cutter, and select required procedure, start numerical control machining tool modelled after an antique then; The automated exchanged cutter mechanism of numerical control this moment machining tool modelled after an antique starts working; Above-mentioned plank clamping modelled after an antique is processed to numerical control machining tool modelled after an antique automatically, finally accomplished the slot scraping processing on plank surface, the plank modelled after an antique that utilizes Automatic Charging Device to unload at last to have processed.
Wherein, above-mentioned processing method () comprises following procedure of processing:
(1) select solid wood board or the composite plate made from solid wood wood plank as processing for use, its thickness is than the big 1 ~ 2mm of plank modelled after an antique, and sawing becomes the stock board of book size than the big 3 ~ 5mm of plank modelled after an antique, and moisture content is between 10% ~ 15%;
(2) carry out fine finishining through planing or the thickness cut stock board of sand, make thickness reach the requirement of plank modelled after an antique, and uniformity, surfacing is warpage not;
(3) method through milling is carried out fine finishining to the periphery of stock board, makes book size satisfy the requirement of plank modelled after an antique.
Processing method of the present invention (two) comprises following procedure of processing:
(1) according to the length and the width dimensions of plank modelled after an antique, and combines the characteristics of plank surfacing modelled after an antique, confirm quantity, width and the depth bounds of surface current line style slot scraping;
(2) adopt Computer-aided Design Technology; Draw simulation plank with plank consistent size modelled after an antique; In simulation plank breadth scope, design the space curve of many streamlined slot scrapings of expression, and be parallel to and the trend of space curve carried out suitable adjustment respectively perpendicular to simulating in the surperficial plane of plank;
(3), select the simulation cutter of difformity and size according to the width and the degree of depth requirement of simulation plank surface current line style slot scraping;
(4) adopting Computer-aided manufacturing, utilize selected simulation cutter, is feed path with the space curve of above-mentioned design, carries out computer simulation emulation processing;
(5) according to the effect of analog simulation processing, the adjustment space curve is the position of feed path, till the machining simulation effect is satisfied;
(6) adopt above-mentioned steps (1) ~ (5) to design many moneys slot scraping curve style and procedure;
(7) adopt the rearmounted processing capacity of computer aided manufacture system to generate serial procedure, and export to numerical control machining tool modelled after an antique.
Processing method of the present invention (three) comprises following procedure of processing:
(1) according to above-mentioned analog result, design have a spherical surface with simulation cutter consistent milling cutter, clamping is to the main shaft of numerical control machining tool modelled after an antique;
(2) select to be stored in the procedure on the numerical control machining tool modelled after an antique, can choose a plurality of procedures simultaneously, confirm back numerical control machining tool startup modelled after an antique work;
(3) the automated exchanged cutter mechanism of numerical control machining tool modelled after an antique starts working; With plank automated exchanged cutter modelled after an antique pretreated in the above-mentioned steps that is positioned over ad-hoc location in advance () to Digit Control Machine Tool; According to procedure plank is carried out the processing of surface current line style slot scraping then; Procedure is transferred by computer random, makes the plank surface form the height simulated effect like manual production;
(4) after every clamping processes at one time; Program automatically resets; The plank modelled after an antique that the Automatic Charging Device of numerical control this moment machining tool modelled after an antique will machine automatically unloads; Simultaneously the automated exchanged cutter mechanism of numerical control machining tool modelled after an antique new plank to be processed modelled after an antique on the clamping once more can carry out the processing of next group plank.
The present invention is owing to adopt CAD to cooperate numerical control machining tool modelled after an antique to process the streamlined slot scraping on plank surface with manufacturing technology, so compare with existing machining process with the artificial method, plank surface slot scraping is in advance through computer simulation emulation processing; Processing effect modelled after an antique is better; Working (machining) efficiency is higher, and efficient is artificial tens of times, can save a large amount of manual works; Labour intensity is also lower simultaneously; And not high to the performance requirement of numerical control machining tool modelled after an antique, so equipment cost increases and seldom, economic benefit obviously improves; Again owing to designed many moneys plank surface forming procedure, and in process, transfer at random, so can avoid occurring the identical problem of the surperficial slot scrapings of different planks in bigger scope by computer.In sum, the processing method of plank modelled after an antique of the present invention surface slot scraping has that antique effect is good, production efficiency is high and advantage such as production cost is low, can be widely used in the surface forming processing of plank modelled after an antique.
The specific embodiment
The processing method of plank modelled after an antique provided by the invention surface slot scraping; At first select for use thickness to carry out the specification sawing greater than solid wood board or the composite plate made from solid wood of plank 1 ~ 2mm modelled after an antique; Obtain stock board, book size is than the big 3 ~ 5mm of plank modelled after an antique, and moisture content is between 10% ~ 15%; And then the method that adopts planing or sand to cut carries out fine finishining to the thickness and the surface of stock board, makes thickness reach the requirement of plank modelled after an antique, and uniformity, and surfacing is warpage not; Periphery to stock board carries out moulding fine finishining at last, makes book size satisfy the requirement of plank modelled after an antique, accomplishes the preceding preliminary treatment of plank modelled after an antique surface slot scraping processing.
Then adopt CAD and manufacturing technology; Draw the simulation plank with plank consistent size modelled after an antique, in simulation plank breadth scope, design the space curves of many streamlined slot scrapings of expression, and respectively be parallel to and plane perpendicular to simulation plank surface in the trend of space curve is carried out suitable adjustment; According to surface configuration requirement at plank modelled after an antique; Plank modelled after an antique surface should have 3 ~ 10 streamlined slot scrapings on width, its shape, width and change in depth multiterminal, slot scraping can link up on the plank length direction or be discontinuous; Its width is generally less than 80mm, and the degree of depth is generally less than 0.5mm; According to the length and the width dimensions of plank, and combine the characteristics of plank surfacing, confirm quantity, width and the depth bounds of surface current line style slot scraping; Select the simulation cutter of difformity and size again; The milling cutter that employing has spherical surface carries out Milling Process; The spherical surface milling cutter of design; Have two cutting edges on the spherical surface, the spherical diameter of spherical surface milling cutter can be selected in 100mm ~ 800mm scope according to the width and the degree of depth requirement of floor surface streamline type slot scraping; Adopting Computer-aided manufacturing again, utilize selected spherical surface milling cutter, is feed path with the space curve of above-mentioned design, carries out computer simulation emulation processing; According to the effect of analog simulation processing, the adjustment space curve is the position of feed path, till the machining simulation effect is satisfied; Can design many moneys slot scraping curve style and procedure, adopt the rearmounted processing capacity of computer aided manufacture system to generate the procedure list, so that transfer use man-hour at random adding; Adopt the rearmounted processing capacity of computer aided manufacture system to generate serial procedure at last, and export to numerical control machining tool modelled after an antique.
Next be that numerical control capable of using machining tool modelled after an antique carries out the finished surface slot scraping, its processing method is specific as follows: according to above-mentioned analog result, design have a spherical surface with simulation cutter consistent milling cutter, clamping is to the main shaft of numerical control machining tool modelled after an antique; Select then to be stored in the procedure on the numerical control machining tool modelled after an antique, can choose a plurality of procedures simultaneously, confirm back numerical control machining tool startup modelled after an antique work; The automated exchanged cutter mechanism of numerical control machining tool modelled after an antique starts working; With the pretreated plank automated exchanged cutter modelled after an antique that is positioned over ad-hoc location in advance to Digit Control Machine Tool; According to procedure plank is carried out the processing of surface current line style slot scraping then; Procedure is transferred by computer random, makes the plank surface form the height simulated effect like manual production; After every clamping processes at one time; Program automatically resets; The plank modelled after an antique that the Automatic Charging Device of numerical control this moment machining tool modelled after an antique will machine automatically unloads; Simultaneously the automated exchanged cutter mechanism of numerical control machining tool modelled after an antique new plank to be processed modelled after an antique on the clamping once more can carry out the processing of next group plank.
The present invention describes through embodiment; But the present invention is not constituted restriction, with reference to description of the invention, other variations of the disclosed embodiments; Professional person as for this area expects that easily such variation should belong within the scope thereof of the present invention.
Claims (4)
1. the processing method of a plank modelled after an antique surface slot scraping is characterized in that:
(1) at first wood plank is carried out the specification sawing, obtain stock board, thickness and the breadth to stock board carries out fine finishining again, accomplishes the preceding preliminary treatment of plank modelled after an antique surface slot scraping processing at last;
(2) utilize Computer Design to go out required slot scraping and move towards curve; Select the simulation cutter then and set working process parameter; Simulate processing and be adjusted to and reach the desired effect of design, generate procedure at last, and output to numerical control machining tool modelled after an antique;
(3) according to above analog result; Select and the same milling cutter of simulation cutter, and select required procedure, start numerical control machining tool modelled after an antique then; The automated exchanged cutter mechanism of numerical control this moment machining tool modelled after an antique starts working; Above-mentioned plank clamping modelled after an antique is processed to numerical control machining tool modelled after an antique automatically, finally accomplished the slot scraping processing on plank surface, the plank modelled after an antique that utilizes Automatic Charging Device to unload at last to have processed.
2. the processing method of plank modelled after an antique according to claim 1 surface slot scraping is characterized in that above-mentioned processing method () comprises following procedure of processing:
(1) select solid wood board or the composite plate made from solid wood wood plank as processing for use, its thickness is than the big 1 ~ 2mm of plank modelled after an antique, and sawing becomes the stock board of book size than the big 3 ~ 5mm of plank modelled after an antique, and moisture content is between 10% ~ 15%;
(2) carry out fine finishining through planing or the thickness cut stock board of sand, make thickness reach the requirement of plank modelled after an antique, and uniformity, surfacing is warpage not;
(3) method through milling is carried out fine finishining to the periphery of stock board, makes book size satisfy the requirement of plank modelled after an antique.
3. the processing method of plank modelled after an antique according to claim 1 surface slot scraping is characterized in that above-mentioned processing method (two) comprises following procedure of processing:
(1) according to the length and the width dimensions of plank modelled after an antique, and combines the characteristics of plank surfacing modelled after an antique, confirm quantity, width and the depth bounds of surface current line style slot scraping;
(2) adopt Computer-aided Design Technology; Draw simulation plank with plank consistent size modelled after an antique; In simulation plank breadth scope, design the space curve of many streamlined slot scrapings of expression, and be parallel to and the trend of space curve carried out suitable adjustment respectively perpendicular to simulating in the surperficial plane of plank;
(3), select the simulation cutter of difformity and size according to the width and the degree of depth requirement of simulation plank surface current line style slot scraping;
(4) adopting Computer-aided manufacturing, utilize selected simulation cutter, is feed path with the space curve of above-mentioned design, carries out computer simulation emulation processing;
(5) according to the effect of analog simulation processing, the adjustment space curve is the position of feed path, till the machining simulation effect is satisfied;
(6) adopt above-mentioned steps (1) ~ (5) to design many moneys slot scraping curve style and procedure;
(7) adopt the rearmounted processing capacity of computer aided manufacture system to generate serial procedure, and export to numerical control machining tool modelled after an antique.
4. the processing method of plank modelled after an antique according to claim 1 surface slot scraping is characterized in that above-mentioned processing method (three) comprises following procedure of processing:
(1) according to above-mentioned analog result, design have a spherical surface with simulation cutter consistent milling cutter, clamping is to the main shaft of numerical control machining tool modelled after an antique;
(2) select to be stored in the procedure on the numerical control machining tool modelled after an antique, can choose a plurality of procedures simultaneously, confirm back numerical control machining tool startup modelled after an antique work;
(3) the automated exchanged cutter mechanism of numerical control machining tool modelled after an antique starts working; With plank automated exchanged cutter modelled after an antique pretreated in the above-mentioned steps that is positioned over ad-hoc location in advance () to Digit Control Machine Tool; According to procedure plank is carried out the processing of surface current line style slot scraping then; Procedure is transferred by computer random, makes the plank surface form the height simulated effect like manual production;
(4) after every clamping processes at one time; Program automatically resets; The plank modelled after an antique that the Automatic Charging Device of numerical control this moment machining tool modelled after an antique will machine automatically unloads; Simultaneously the automated exchanged cutter mechanism of numerical control machining tool modelled after an antique new plank to be processed modelled after an antique on the clamping once more can carry out the processing of next group plank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210182360.9A CN102729307B (en) | 2011-11-17 | 2012-06-05 | Machining method for scraped slots on surface of antique wooden board |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110365523 | 2011-11-17 | ||
| CN201110365523.2 | 2011-11-17 | ||
| CN201210182360.9A CN102729307B (en) | 2011-11-17 | 2012-06-05 | Machining method for scraped slots on surface of antique wooden board |
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| Publication Number | Publication Date |
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| CN102729307A true CN102729307A (en) | 2012-10-17 |
| CN102729307B CN102729307B (en) | 2014-10-22 |
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| CN201210182360.9A Expired - Fee Related CN102729307B (en) | 2011-11-17 | 2012-06-05 | Machining method for scraped slots on surface of antique wooden board |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103317573A (en) * | 2013-06-24 | 2013-09-25 | 东台富安环美木业有限公司 | Multi-tool-bit coaxial cutting system |
| CN105773752A (en) * | 2016-05-10 | 2016-07-20 | 安徽坤昌家具有限公司 | Wood arc texture curving device |
| CN106272762A (en) * | 2016-08-18 | 2017-01-04 | 巴洛克木业(中山)有限公司 | Surface treatment method for antique wood floor |
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2012
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| CN103317573A (en) * | 2013-06-24 | 2013-09-25 | 东台富安环美木业有限公司 | Multi-tool-bit coaxial cutting system |
| CN105773752A (en) * | 2016-05-10 | 2016-07-20 | 安徽坤昌家具有限公司 | Wood arc texture curving device |
| CN106272762A (en) * | 2016-08-18 | 2017-01-04 | 巴洛克木业(中山)有限公司 | Surface treatment method for antique wood floor |
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| CN102729307B (en) | 2014-10-22 |
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Inventor after: Liu Zhuangchao Inventor after: Cai Qi Inventor after: Wang Baojin Inventor after: Huang Qiongtao Inventor after: Li Shaocheng Inventor after: Wu Zhihui Inventor after: Xu Wei Inventor after: Sun Hongnan Inventor after: Tian Feng Inventor after: Shi Fuyu Inventor before: Wang Baojin Inventor before: Huang Qiongtao Inventor before: Li Shaocheng Inventor before: Wu Zhihui Inventor before: Xu Wei Inventor before: Sun Hongnan Inventor before: Tian Feng Inventor before: Shi Fuyu Inventor before: Cai Qi |
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Effective date of registration: 20130109 Address after: Chenghai District 515800 of Guangdong city of Shantou Province under the town of Lian Huai Dong Industrial Zone Applicant after: Guangdong Province Yihua Timber Industry Co., Ltd. Applicant after: Nanjing Forestry University Address before: Chenghai District 515800 of Guangdong city of Shantou Province under the town of Lian Huai Dong Industrial Zone Applicant before: Guangdong Province Yihua Timber Industry Co., Ltd. |
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Address after: 515834 Guangdong City, Chenghai Province, east of the town of Huai Huai Industrial Zone Co-patentee after: Nanjing Forestry University Patentee after: Yihua life Polytron Technologies Inc Address before: Chenghai District 515800 of Guangdong city of Shantou Province under the town of Lian Huai Dong Industrial Zone Co-patentee before: Nanjing Forestry University Patentee before: Guangdong Province Yihua Timber Industry Co., Ltd. |
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Granted publication date: 20141022 Termination date: 20190605 |