CN105108364B - A kind of scaffold disk buckles welding control system - Google Patents
A kind of scaffold disk buckles welding control system Download PDFInfo
- Publication number
- CN105108364B CN105108364B CN201510509295.XA CN201510509295A CN105108364B CN 105108364 B CN105108364 B CN 105108364B CN 201510509295 A CN201510509295 A CN 201510509295A CN 105108364 B CN105108364 B CN 105108364B
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- Prior art keywords
- vertical tube
- welding
- disk
- drive
- drive device
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses a kind of scaffold disk to buckle welding control system, including：Vertical tube fixing device, disk buckle clamping device, welder, first driving means, the second drive device, the 3rd drive device, four-drive device and control device, and vertical tube fixing device is used to fix vertical tube；First driving means are used to drive vertical tube fixing device to rotate；Disk buckles clamping device and is used for clamping disk fastener；Second drive device moves for drive disk button clamping device；Welder is used to weld the abutment joint between disk fastener and vertical tube；3rd drive device is used to drive welder to move up and down action；Four-drive device is used to drive welder to move left and right action；Control device is connected with welder, first driving means, the second drive device, the 3rd drive device and four-drive device and controls its action respectively.The present invention realizes the automatic welding of disk fastener, improves machining accuracy and production efficiency, suitable for the demand of enterprise scale production.
Description
Technical field
The present invention relates to scaffold field of welding devices, more particularly to a kind of scaffold disk to buckle welding control system.
Background technology
Scaffold is operation facility essential in building trade.Scaffold is generally all horizontal by metal vertical tube and metal
Crisscross overlap joint is managed to form, and in installation process, in order to improve installation rate, typically can all be welded in the periphery of metal vertical tube
Connect disk to buckle, then coordinate and part and the conjunction realization installation of disk snap fit are can be inserted on transverse tube.
And existing disk is buckled in welding technique, welded using human hand, the precision that it is processed is poor and less efficient,
It is difficult to meet the needs produced in enormous quantities.
The content of the invention
Based on technical problem existing for above-mentioned background technology, the present invention proposes that a kind of scaffold disk buckles welding control system,
To realize the automatic welding of disk fastener.
It should be noted that：Herein, vertical tube refers to the vertical tube being fixed in vertical tube fixing device.
The present invention proposes a kind of scaffold disk and buckles welding control system, including：Vertical tube fixing device, disk clip hold dress
Put, welder, first driving means, the second drive device, the 3rd drive device, four-drive device and control device, its
In：
Vertical tube fixing device is used to vertical tube being fixed；
First driving means are used to drive vertical tube fixing device to rotate action；
Disk buckles clamping device and is used for clamping disk fastener；
Second drive device is used for drive disk button clamping device and reciprocatingly moved action with respect to vertical tube fixing device；
Welder is used to weld the abutment joint between disk fastener and vertical tube；
3rd drive device is used to drive welder to carry out vertical moving up and down action in the top of welding post；
Four-drive device is used for the left and right for driving welder to carry out horizontal direction along abutment joint at welding post
Shift action；
Control device respectively with welder, first driving means, the second drive device, the 3rd drive device and 4 wheel driven
Dynamic device connects, and under working condition, control device controls the second drive device drive disk clip to hold device band Moving plate fastener with erecting
Pipe is docked and controls first driving means driving vertical tube fixing device to enter original state, it is ensured that at least an abutment joint is in
At welding post；Control the 3rd drive device driving welder to move down to arrive at welding job and control welder to be welded
Connect, in welding process, control four-drive device driving welder is moved horizontally along abutment joint；And when welding dress
Put every welding completed to an abutment joint to act, control device control welder stops welding and acts and reset；Meanwhile control
Device processed is turned according to spacing control first driving means driving vertical tube fixing device between two abutment joints of arbitrary neighborhood
Dynamic next unwelded abutment joint is transferred at welding post is welded, until completing the welding to all abutment joints.
Preferably, vertical tube fixing device includes the first fixed mechanism, the support machine being set up in parallel successively along horizontal direction
Fixed component is equipped with the opposite face of structure and the second fixed mechanism, the first fixed mechanism and the second fixed mechanism, vertical tube passes through
Two fixed components on first fixed mechanism and the second fixed mechanism, which cooperate, carries out axial restraint；Supporting mechanism is provided with
The neck being caught in for vertical tube.
The fixed component being preferably located on the first fixed mechanism is axle sleeve, and axle sleeve is provided with the positioning hole of insertion side wall,
Positioning hole is built with the alignment pin being adapted to it.
The fixed component being preferably located on the second fixed mechanism is fore-set.
Preferably, disk, which buckles clamping device, includes multiple clamping heads, and each clamping head is evenly arranged around the axle center wire loop of vertical tube
Synchronization action is driven in the periphery of vertical tube and by the second drive device, and along the direction of axis line of vertical tube, the two of arbitrary neighborhood
Individual clamping head dislocation arrangement.
Preferably, when being docked with vertical tube, it is mutually leaned on the disk fastener clamped by two clamping heads of arbitrary neighborhood
Near abutment joint is on the same line.
Preferably, vertical tube fixing device often rotates once, and its rotational angle is n/360 °, and n is the quantity of clamping head.
Preferably, clamping head is provided with the holding tank being adapted to disk fastener, and close clamping groove location is provided with magnetic on clamping head
Iron block is used to adsorb the disk fastener in holding tank.
Preferably, the both ends of vertical tube are arranged with positioning hole, and each clamping head around vertical tube progress annular when being evenly arranged, really
It is symmetrical to protect the line of centres of the holding tank of one of clamping head along two positioning holes.
Preferably, welder includes weld holder and welding gun, and weld holder is supported for Butt welding gun, and weld holder is by the 3rd
Drive device driving is moved horizontally；Welding gun is that executive item is used to carry out welding job, and welding gun is driven by four-drive device
Move up and down.
Scaffold disk proposed by the invention buckles welding control system, including：Vertical tube fixing device, disk buckle clamping device,
Welder, first driving means, the second drive device, the 3rd drive device, four-drive device and control device, control dress
Put and be connected respectively with welder, first driving means, the second drive device, the 3rd drive device and four-drive device, work
When making, control device first controls the second drive device drive disk clip to hold device band Moving plate fastener and docked with vertical tube and according to any
Spacing control first driving means driving vertical tube fixing device is rotated between two adjacent abutment joints, it is ensured that at least one
Bar abutment joint is at welding post；Control the 3rd drive device driving welder to move down again to arrive at welding job and control weldering
Connection device is welded, and in welding process, control device also controls four-drive device to drive welder along docking
Seam is moved horizontally；When acting the welding that welder is completed to an abutment joint, control device can control welding again
Device stops welding and acts and reset；Meanwhile control device controls first driving means driving vertical tube fixing device action again
Next unwelded abutment joint is transferred at welding post and welded, until completing the welding to all abutment joints.So as to
The automatic welding of disk fastener is realized, substantially increases machining accuracy and production efficiency, suitable for enterprise scale production
Demand.
Brief description of the drawings
Fig. 1 is the structural representation that a kind of scaffold disk proposed by the present invention buckles welding control system；
Fig. 2 is that the structure that a kind of scaffold disk proposed by the present invention buckles the first fixed mechanism described in welding control system is shown
It is intended to；
Fig. 3 is that the structure that a kind of scaffold disk proposed by the present invention buckles the second fixed mechanism described in welding control system is shown
It is intended to；
Fig. 4 is the structural representation that a kind of scaffold disk proposed by the present invention buckles supporting mechanism described in welding control system
Figure.
Embodiment
Below, technical scheme is described in detail by specific embodiment.
As Figure 1-4, Fig. 1 is the structural representation that a kind of scaffold disk proposed by the present invention buckles welding control system；
Fig. 2 is the structural representation that a kind of scaffold disk proposed by the present invention buckles the first fixed mechanism described in welding control system；Fig. 3
The structural representation of the second fixed mechanism described in welding control system is buckled for a kind of scaffold disk proposed by the present invention；Fig. 4 is
A kind of scaffold disk proposed by the present invention buckles the structural representation of supporting mechanism described in welding control system.
Reference picture 1-4, a kind of scaffold disk that the embodiment of the present invention proposes buckle welding control system, including：Vertical tube is fixed
Device 1, disk buckle clamping device 2, welder 3, first driving means 4, the second drive device 5, the 3rd drive device the 6, the 4th
Drive device 7 and control device, wherein：
Vertical tube fixing device 1 is used to vertical tube 8 being fixed；Vertical tube fixing device 1 is included along horizontal direction successively simultaneously
The first fixed mechanism 11 set, the fixed mechanism 13 of supporting mechanism 12 and second are arranged, the first fixed mechanism 11 and second fixes machine
Fixed component 9 is equipped with the opposite face of structure 13, vertical tube 8 passes through two on the first fixed mechanism 11 and the second fixed mechanism 13
Fixed component 9, which cooperates, carries out axial restraint；Supporting mechanism 12 is provided with the neck 121 being caught in for vertical tube 8；Vertical tube 8 is solid
Regularly, first the middle part of vertical tube 8 is caught in neck 121, and passes through consolidating on the first fixed mechanism 11 and the second fixed mechanism 13
Determine part 9 and vertical tube 8 is subjected to axial restraint.
First driving means 4 are used to drive vertical tube fixing device 1 to rotate action.
Disk buckles clamping device 2 and is used for clamping disk fastener；Disk, which buckles clamping device 2, includes multiple clamping heads 21, on clamping head 21
Magnet piece is provided with provided with the holding tank being adapted to disk fastener, on clamping head 21 close to clamping groove location to be used for the disk in holding tank
Fastener is adsorbed；Each clamping head 21 is evenly arranged in the periphery of vertical tube 8 around the axle center wire loop of vertical tube 8 and filled by the second driving
5 driving synchronization actions are put, and are arranged along the direction of axis line of vertical tube 8, two clamping heads 21 dislocation of arbitrary neighborhood, also,
When being docked with vertical tube 8, its abutment joint close to each other exists disk fastener clamped by two clamping heads 21 of arbitrary neighborhood
On same straight line；The design of this structure so that welder 3, which is walked, can once complete between two neighboring disk fastener 12
Abutment joint welding, so as to accelerate speed of welding.
Second drive device 5 is used for drive disk button clamping device 2 and reciprocatingly moved action with respect to vertical tube fixing device 1.
Welder 3 is used to weld the abutment joint between disk fastener and vertical tube 8；Welder 3 includes weld holder
31 and welding gun 32, weld holder 31 be supported for Butt welding gun 32, weld holder 31 drives carry out level shifting by the 3rd drive device 6
It is dynamic；Welding gun 32 is that executive item is used to carry out welding job, and welding gun 32 is moved up and down by the driving of four-drive device 7.
Control device respectively with welder 3, first driving means 4, the second drive device 5, the 3rd drive device 6 and
Four-drive device 7 connects and controls it to cooperate completion and disk fastener is welded on montant 8.
In the present embodiment, the fixed component 9 on the first fixed mechanism 11 is axle sleeve, and axle sleeve is provided with insertion side wall
Positioning hole, positioning hole is built with the alignment pin being adapted to it；Fixed component 9 on the second fixed mechanism 13 is fore-set.
In addition, in order to make scaffold preferably position when mounted, the both ends of vertical tube 8 are arranged with fixed in the present embodiment
Position hole, each clamping head 21 is when carrying out annular around vertical tube 8 and being evenly arranged, it is ensured that the holding tank of one of clamping head 21 is along two
The line of centres of individual positioning hole is symmetrical.
Specific workflow of the present invention is as follows：
S1, vertical tube 8 is fixed on fix device for vertical rods 1；
S2, each disk for needing to be welded on vertical tube buckled and the clamping head 21 in clamping device 2 is buckled by disk is clamped；
S3, the control device control drive disk button clamping device 2 of the second drive device 5 dock simultaneously with Moving plate fastener with vertical tube 8
Control first driving means 4 drive vertical tube fixing device 1 to enter original state, it is ensured that at least an abutment joint is in Welder
At position；
S4, after the completion of S3, the welding gun 32 in control the 3rd drive device 6 driving welder 3 moves down and arrives at Welder
Make and control welder 3 and start welding gun 32 to be welded, in welding process, control device control four-drive device 7
Weld holder 31 in driving welder 3 drives welding gun 32 to be moved horizontally along abutment joint；
After the completion of S5, S4, control device control welding gun 32 is stopped and resetted；Meanwhile control device is according to any phase
Spacing control first driving means 4 drive vertical tube fixing device 1 to be rotated and do not weld next between two adjacent abutment joints
The abutment joint connect is transferred at welding post and welded；
S6, after the completion of S5, control device control welder 3 act again, the docking to being newly transferred at welding post
Seam is welded；
S7, the step of S5, S6 is repeated until completing the welding to all abutment joints；
S8, after the completion of S7, the action of control device control panel button clamping device 2 drives each clamping head 21 to depart from and each disk is buckled
Clamping；
S9, remove vertical tube.
From the foregoing, it will be observed that in the present invention, control device respectively with welder 3, first driving means 4, the second drive device
5th, the 3rd drive device 6 and four-drive device 7 connect, and are controlled it by control device so that each device is mutual
Cooperation is completed disk fastener being welded on montant 8；It is achieved thereby that the automatic welding of disk fastener, substantially increases machining accuracy
And production efficiency, suitable for the demand of enterprise scale production.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (8)
1. a kind of scaffold disk buckles welding control system, it is characterised in that including：Vertical tube fixing device (1), disk buckle clamping device
(2), welder (3), first driving means (4), the second drive device (5), the 3rd drive device (6), four-drive device
(7) and control device, wherein：
Vertical tube fixing device (1) is used to vertical tube (8) being fixed；
First driving means (4) are used to drive vertical tube fixing device (1) to rotate action；
Disk buckles clamping device (2) and is used for clamping disk fastener；
Second drive device (5) is used for drive disk button clamping device (2) and reciprocatingly moved action with respect to vertical tube fixing device (1)；
Welder (3) is used to weld the abutment joint between disk fastener and vertical tube (8)；
3rd drive device (6) be used for drive welder (3) welding post top carry out it is vertical move up and down it is dynamic
Make；
Four-drive device (7) is used for the left side for driving welder (3) to carry out horizontal direction along abutment joint at welding post
Move right action；
Control device respectively with welder (3), first driving means (4), the second drive device (5), the 3rd drive device (6)
Connected with four-drive device (7), under working condition, control device control the second drive device (5) drive disk button clamping device
(2) band Moving plate fastener docks with vertical tube (8) and controls first driving means (4) to drive vertical tube fixing device (1) to enter initial shape
State a, it is ensured that at least abutment joint is at welding post；The 3rd drive device (6) is controlled to drive welder (3) to move down
Arrive at welding post and control welder (3) to be welded, in welding process, control four-drive device (7) driving weldering
Connection device (3) is moved horizontally along abutment joint；And work as the welding that welder (3) is often completed to an abutment joint and act,
Control device control welder (3) stops welding and acts and reset；Meanwhile control device is according to two of arbitrary neighborhood docking
Spacing control first driving means (4) driving vertical tube fixing device (1) is rotated next unwelded docking between seam
Seam, which is transferred at welding post, to be welded, until completing the welding to all abutment joints；
Disk, which buckles clamping device (2), includes multiple clamping heads (21), axle center wire loop uniform cloth of each clamping head (21) around vertical tube (8)
Put in the periphery of vertical tube (8) and synchronization action is driven by the second drive device (5), and along the direction of axis line of vertical tube (8), appoint
Two clamping heads (21) the dislocation arrangement for anticipating adjacent；
Welder (3) includes weld holder (31) and welding gun (32), and weld holder (31) is supported for Butt welding gun (32), welding
Frame (31) is moved horizontally by the driving of the 3rd drive device (6)；Welding gun (32) is that executive item is used to carry out welding job, welding gun
(32) moved up and down by four-drive device (7) driving.
2. scaffold disk according to claim 1 buckles welding control system, it is characterised in that vertical tube fixing device (1) is wrapped
The first fixed mechanism (11) being set up in parallel successively along horizontal direction, supporting mechanism (12) and the second fixed mechanism (13) are included,
Fixed component (9) is equipped with the opposite face of first fixed mechanism (11) and the second fixed mechanism (13), vertical tube (8) passes through first
Two fixed components (9) on fixed mechanism (11) and the second fixed mechanism (13), which cooperate, carries out axial restraint；Support machine
Structure (12) is provided with the neck (121) being caught in for vertical tube (8).
3. scaffold disk according to claim 2 buckles welding control system, it is characterised in that positioned at the first fixed mechanism
(11) fixed component (9) on is axle sleeve, and axle sleeve is provided with the positioning hole of insertion side wall, and positioning hole is determined built with what it was adapted to
Position pin.
4. scaffold disk according to claim 3 buckles welding control system, it is characterised in that positioned at the second fixed mechanism
(13) fixed component (9) on is fore-set.
5. scaffold disk according to claim 1 buckles welding control system, it is characterised in that two clampings of arbitrary neighborhood
For disk fastener clamped by head (21) when being docked with vertical tube (8), its abutment joint close to each other is on the same line.
6. scaffold disk according to claim 5 buckles welding control system, it is characterised in that vertical tube fixing device (1) is every
Rotate once, its rotational angle is n/360 °, and n is the quantity of clamping head (21).
7. scaffold disk according to claim 1 buckles welding control system, it is characterised in that clamping head (21) be provided with
The holding tank of disk fastener adaptation, magnet piece is provided with close to clamping groove location on clamping head (21) and is used for the disk fastener in holding tank
Adsorbed.
8. scaffold disk according to claim 1 buckles welding control system, it is characterised in that the both ends of vertical tube (8) are symmetrical
Provided with positioning hole, each clamping head (21) around vertical tube (8) progress annular when being evenly arranged, it is ensured that one of clamping head (21)
The line of centres of the holding tank along two positioning holes is symmetrical.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510509295.XA CN105108364B (en) | 2015-08-18 | 2015-08-18 | A kind of scaffold disk buckles welding control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510509295.XA CN105108364B (en) | 2015-08-18 | 2015-08-18 | A kind of scaffold disk buckles welding control system |
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| CN105108364A CN105108364A (en) | 2015-12-02 |
| CN105108364B true CN105108364B (en) | 2018-01-05 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458591A (en) * | 2016-01-06 | 2016-04-06 | 合肥长城制冷科技有限公司 | Three-phase rectifying wire tubular self-feeding novel welder |
| CN106964930A (en) * | 2017-04-07 | 2017-07-21 | 安徽长青电子机械（集团）有限公司 | A kind of scaffold automatic welding equipment |
| CN107127519A (en) * | 2017-04-07 | 2017-09-05 | 安徽长青电子机械（集团）有限公司 | One kind buckles vertical rod welding control system from feeding ring cloth type disk |
| CN107116311A (en) * | 2017-04-07 | 2017-09-01 | 安徽长青电子机械（集团）有限公司 | One discharge plate buckle type scaffold mid-game deduction of points layer welder |
| CN111069814A (en) * | 2019-12-31 | 2020-04-28 | 王可斌 | Automatic production equipment for embedded scaffold |
| CN111571095B (en) * | 2020-05-30 | 2022-01-28 | 阜阳市棋剑节能环保设备有限公司 | Flower disc positioning fixture of sucking disc type vertical rod welding machine |
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| KR20120014624A (en) * | 2010-08-10 | 2012-02-20 | 김효관 | Welding apparatus for a scaffolding pipe |
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| NL2004011C2 (en) * | 2009-12-23 | 2011-06-27 | Scafom Internat B V | ELEMENT OF A MODULAR SCAFFOLDING SYSTEM AND A METHOD OF MANUFACTURING IT. |
| CN102672401B (en) * | 2012-02-28 | 2015-01-07 | 梁苏珊 | Equipment for welding vertical rod and buckling disc of scaffold and method for welding scaffold |
| CN203227953U (en) * | 2013-04-22 | 2013-10-09 | 天津东正测控技术发展有限公司 | Automatic production device for disc type scaffolds |
| CN103252613A (en) * | 2013-06-04 | 2013-08-21 | 梁尧忠 | Automatic welding clamp of scaffold upright rod and automatic welding machine |
| CN104084728B (en) * | 2014-06-09 | 2017-08-18 | 焦作市浩丰金属制品有限公司 | Pulley-clip scaffold vertical rod automatic welder |
| CN205008763U (en) * | 2015-08-18 | 2016-02-03 | 安徽长青电子机械（集团）有限公司 | Welding control system is detained to scaffold dish |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120014624A (en) * | 2010-08-10 | 2012-02-20 | 김효관 | Welding apparatus for a scaffolding pipe |
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