CN102672401B - Equipment for welding vertical rod and buckling disc of scaffold and method for welding scaffold - Google Patents
Equipment for welding vertical rod and buckling disc of scaffold and method for welding scaffold Download PDFInfo
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- CN102672401B CN102672401B CN201210048779.5A CN201210048779A CN102672401B CN 102672401 B CN102672401 B CN 102672401B CN 201210048779 A CN201210048779 A CN 201210048779A CN 102672401 B CN102672401 B CN 102672401B
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- 238000003466 welding Methods 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 230000007306 turnover Effects 0.000 claims abstract description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 17
- 230000001939 inductive effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 4
- 238000010923 batch production Methods 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 8
- 230000006872 improvement Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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Abstract
The invention discloses equipment for welding a vertical rod and a buckling disc of a scaffold and a method for welding the scaffold. The welding equipment comprises a machine frame, wherein a vertical rod positioning mechanism and a buckling disc positioning mechanism are arranged on the machine frame respectively; a welding device is arranged above the buckling disc positioning mechanism; and a power mechanism for driving a vertical rod to rotate by the vertical rod positioning mechanism is also arranged on the machine frame. According to the equipment for welding the vertical rod and the buckling disc of the scaffold, the vertical rod and a buckling disc are clamped and positioned by the vertical rod positioning mechanism and the buckling disc positioning mechanism, the lateral surface of connecting the buckling disc and the vertical rod is welded by utilizing a welding device, and the vertical rod is driven to turn over automatically by the power mechanism, so that manual welding is replaced, the machining accuracy and production efficiency are improved, and the requirement of batch production is met.
Description
Technical field
The present invention relates to a kind of pole buckle plate of scaffold welding equipment; The invention still further relates to a kind of scaffold welding method.
Background technology
Scaffold is requisite operation facility in building trade.Current existing scaffold is all made up of metal tube and metal button member usually.By crisscross for metal tube overlap joint, and metal button member is adopted to fix at its infall.The architectural difference of existing scaffold is mainly reflected on metal button member, adopts the metal button member of different structure to cause the gap of the connected mode of metal tube and firm performance.The shortcoming of this design of coupler scaffold is that construction speed is slow, and labor strength is large, be not easy to installation and removal, and the parts of scaffold is more, is unfavorable for storing and transport; On the other hand, adopt metal button member as the connector of scaffold, not only degree of safety is poor, and cost is higher.The Chinese invention patent " a kind of direct plugging type scaffold " of the applicant's earlier application solves the problems referred to above, its technical scheme adopted is: a kind of direct plugging type scaffold, comprise vertical rod and cross bar, vertical rod is arranged at intervals with button dish, button dish is evenly distributed with four locating holes, the two ends of cross bar are respectively arranged with the plug of snapping corresponding to locating hole.The button dish of this direct plugging type scaffold is fixed by welding in vertical rod, is to adopt staff welding in current process, and the precision of its processing is poor, and efficiency is lower, is difficult to meet the needs produced in enormous quantities.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of pole buckle plate of scaffold welding equipment, substitutes staff welding, improves machining accuracy and production efficiency, with the needs of satisfied production in enormous quantities; The present invention also will provide a kind of scaffold welding method.
In order to solve the problems of the technologies described above, a kind of pole buckle plate of scaffold welding equipment of the present invention, comprise frame, described frame is respectively arranged with vertical rod detent mechanism and button disk-positioning mechanism, above described button disk-positioning mechanism, welder is installed, described frame is also provided with the actuating unit that vertical rod detent mechanism drives vertical rod to rotate.
As the improvement of technique scheme, described vertical rod detent mechanism comprises first, second clamping head, and first, second clamping head described is connected to and promotes its first, second axially movable Power Component.
As the improvement of technique scheme, described actuating unit comprises motor, driven by motor has spool gear, described first clamping head is provided with the driven gear engaged with this spool gear, wherein the axial width of spool gear is greater than the axial width of driven gear, and described driven gear can move axially along spool gear.
As the improvement of technique scheme, described pole buckle plate of scaffold welding equipment, described button disk-positioning mechanism comprises pedestal, pedestal is provided with the arch shaped cavity for placing vertical rod, this arch shaped cavity has opening, described base ends is provided with two or more for the locating dowel of locating button dish, is relatively set with button dish locking mechanism with this locating dowel.
Described button dish locking mechanism comprises bearing, bearing is articulated with the pressing plate that can stir, described pressing plate and the pivot joint of drive link one end, the drive link other end is articulated on pull bar, the direction of this pull bar is consistent with vertical rod placement direction, and described pull bar end is connected with the 3rd Power Component.Described locating dowel end is provided with the transition face of inclination.
Described pedestal is provided with the first recessed district, described pressing plate is provided with the second recessed district corresponding with this first recessed district.The opposed end of first, second clamping head described is taper.Described welder comprises support bar, support bar is separately installed with left and right support, and described left and right support is fixed with the left and right welding gun corresponding with top, button dish two sides respectively by left and right clamp.
Described left and right clamp is respectively arranged with the dog screw for regulating its position.Described frame is provided with protection screen, and being provided with in this protection screen can the welding baffle plate of upper and lower activity, and welding baffle plate bottom is connected with the 4th Power Component by connecting rod.Described protection screen is provided with inductive switch, described welding baffle plate is provided with the tablet corresponding with this inductive switch.
A kind of scaffold welding method, is characterized in that: comprise the following steps:
A. be sleeved in vertical rod by button dish, be then placed on vertical rod detent mechanism by the vertical rod with button dish, vertical rod body is placed on button disk-positioning mechanism;
B. vertical rod two ends clamp by vertical rod detent mechanism;
C. detain disk-positioning mechanism and button dish is pressed on pedestal side;
D. welder starts welding, button dish one side is welded and fixed with vertical rod;
E. detaining disk-positioning mechanism drives button dish to take off pedestal, and actuating unit drives vertical rod to turn over and turn 90 degrees;
F. repeat step b to e three times, complete welding, take off workpiece.
Wherein the step of a to f is specially:
A. be sleeved in vertical rod by button dish, between first, second the clamping head then vertical rod with button dish being placed on vertical rod detent mechanism, vertical rod body is placed on the arch shaped cavity of pedestal, makes button dish be positioned to buckle in the locating dowel of the pedestal of disk-positioning mechanism simultaneously;
B. to promote the second clamping head close to pole tip for the second Power Component, and vertical rod two ends are clamped by first, second clamping head;
C. the 3rd Power Component promotes pressing plate upset by pull bar, is pressed between pressing plate and pedestal by button dish;
D. weld baffle plate to decline, welder starts welding, button dish one side is welded and fixed with vertical rod;
E. the 3rd Power Component buckles dish by the disengaging of pull bar band dynamic pressure plate, and the first Power Component promotes vertical rod by the first clamping head, makes button disk detachment locating dowel, and actuating unit drives the first clamping head rotation that vertical rod is turned over and turn 90 degrees;
F. repeat step b to e three times, complete welding, take off workpiece.
The invention has the beneficial effects as follows: this pole buckle plate of scaffold welding equipment carries out clamping and positioning by vertical rod detent mechanism and button disk-positioning mechanism to vertical rod and button dish, the side utilizing welder make-up dish to be connected with vertical rod is welded, and drive vertical rod automatic turning by actuating unit, realize substituting staff welding, improve machining accuracy and production efficiency, with the needs of satisfied production in enormous quantities.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention;
Fig. 2 is vertical rod and button dish structural representation;
Fig. 3 is one of vertical rod detent mechanism and button disk-positioning mechanism structural representation;
Fig. 4 is vertical rod detent mechanism and button disk-positioning mechanism structural representation two;
Fig. 5 is the structural representation of welding baffle plate.
Detailed description of the invention
With reference to Fig. 1, a kind of pole buckle plate of scaffold welding equipment of the present invention, comprise frame 1, described frame 1 is respectively arranged with vertical rod detent mechanism 2 and button disk-positioning mechanism 3, above described button disk-positioning mechanism 3, welder 4 is installed, described frame 1 is also provided with the actuating unit 5 that vertical rod detent mechanism 2 drives vertical rod to rotate.This pole buckle plate of scaffold welding equipment carries out clamping and positioning by vertical rod detent mechanism 2 and button disk-positioning mechanism 3 pairs of vertical rods 13 and button dish 14, the side utilizing welder 4 make-up dish 14 to be connected with vertical rod 13 is welded, and drive vertical rod automatic turning by actuating unit 5, realize substituting staff welding, improve machining accuracy and production efficiency, with the needs of satisfied production in enormous quantities.
Described vertical rod detent mechanism 2 comprises first, second clamping head 21,22, and first, second clamping head 21,22 described is connected to and promotes its first, second axially movable Power Component 23,24.The opposed end of first, second clamping head 21,22 described is taper, and the path length that can adapt to vertical rod changes within the specific limits, and applicability is wider.
With reference to Fig. 2, described actuating unit 5 comprises motor 51, motor 51 drives spool gear 52, described first clamping head 21 is provided with the driven gear 53 engaged with this spool gear 52, wherein the axial width of spool gear 52 is greater than the axial width of driven gear 53, described driven gear 53 can move axially along spool gear 52, makes the first clamping head 21 on axis, move the driving force that all can obtain rotating in certain limit.
With reference to Fig. 2 to Fig. 4, described button disk-positioning mechanism 3 be two covers or more than.Described button disk-positioning mechanism 3 comprises pedestal 31, pedestal 31 is provided with the arch shaped cavity 32 for placing vertical rod, this arch shaped cavity 32 has opening 33, and described pedestal 31 end is provided with two or more for the locating dowel 34 of locating button dish, is relatively set with button dish locking mechanism with this locating dowel 34.When placing vertical rod, vertical rod is supported on arch shaped cavity 32, button dish has some through holes 15, and button dish is fixed through through hole 15 by described locating dowel 34.Described locating dowel 34 end is provided with the transition face 40 of inclination, and locating dowel 34 is more easily entered in the through hole 15 of button dish.
Described button dish locking mechanism comprises bearing 35, bearing 35 is articulated with the pressing plate 36 that can stir, described pressing plate 36 and drive link 37 one end pivot joint, drive link 37 other end is articulated on pull bar 38, the direction of this pull bar is consistent with vertical rod placement direction, and described pull bar 38 end is connected with the 3rd Power Component 39.By pressing plate 36, button dish and pedestal 31 are fixed, are beneficial to the accuracy ensureing welding.
Described pedestal 31 is provided with the first recessed district 6, described pressing plate 36 is provided with the second recessed district 7 corresponding with this first recessed district 6, first, second recessed district 6,7 described may be used for the solder joint that accommodating welding is formed afterwards, make pressing plate compress button dish time both can good contact.
Described welder 4 comprises support bar 41, support bar 41 is provided with elevator 42, this elevator 42 is separately installed with left and right support 43,44, described left and right support 43,44 is fixed with the left and right welding gun 47,48 corresponding with top, button dish two sides respectively by left and right clamp 45,46.Described left and right clamp 45,46 being respectively arranged with the dog screw 49 for regulating its position, according to real work needs, left and right welding gun 47,48 position can being adjusted, use more convenient.
With reference to Fig. 5; described frame 1 is provided with protection screen 8; being provided with in this protection screen 8 can the welding baffle plate 9 of upper and lower activity, and welding baffle plate 9 bottom is connected with the 4th Power Component 10 by connecting rod, welds baffle plate 9 before welding and falls the safety protecting operating personnel.Described protection screen 8 is provided with inductive switch 11, described welding baffle plate 9 is provided with the tablet 12 corresponding with this inductive switch 11, automatic controlled soldering equipment work after can falling welding baffle plate 9, realizes automation processing.
First, second, third, fourth above-mentioned Power Component can be cylinder, also can be hydraulic means.
A kind of scaffold welding method, comprises the following steps:
A. button dish is sleeved in vertical rod, then between first, second clamping head 21,22 vertical rod with button dish being placed on vertical rod detent mechanism 2, vertical rod body is placed on the arch shaped cavity 32 of the pedestal 31 of button disk-positioning mechanism 3, makes button dish be positioned in the locating dowel 34 of pedestal 31 simultaneously;
B. to promote the second clamping head 22 close to pole tip for the second Power Component 24, and vertical rod two ends are clamped by first, second clamping head 21,22;
C. the 3rd Power Component 39 promotes pressing plate 36 by pull bar 38 and overturns, and is pressed on by button dish between pressing plate 36 and pedestal 31;
D. weld baffle plate 9 to decline, welder 4 starts welding, button dish one side is welded and fixed with vertical rod;
E. the 3rd Power Component 39 is with dynamic pressure plate 36 to depart from button dish by pull bar 38, and the first Power Component 23 promotes vertical rod by the first clamping head 21, makes button disk detachment locating dowel 34, and actuating unit 5 drives the first clamping head 21 rotation that vertical rod is turned over and turn 90 degrees;
F. repeat step b to e three times, complete welding, take off workpiece.
The foregoing is only preferred embodiments of the present invention, as long as the technical scheme realizing the object of the invention with basic same approach all belongs within protection scope of the present invention.
Claims (12)
1. a pole buckle plate of scaffold welding equipment, comprise frame (1), it is characterized in that: described frame (1) is respectively arranged with vertical rod detent mechanism (2) and button disk-positioning mechanism (3), described button disk-positioning mechanism (3) top is provided with welder (4), described frame (1) is also provided with the actuating unit (5) that vertical rod detent mechanism (2) drives vertical rod to rotate, described vertical rod detent mechanism (2) comprises first, second clamping head (21, 22), described first, second clamping head (21, 22) first of its axial activity of promotion is connected to, second Power Component (23, 24), described actuating unit (5) comprises motor (51), motor (51) drives spool gear (52), described first clamping head (21) is provided with the driven gear (53) engaged with this spool gear (52), wherein the axial width of spool gear (52) is greater than the axial width of driven gear (53), described driven gear (53) can move axially along spool gear (52).
2. pole buckle plate of scaffold welding equipment according to claim 1, is characterized in that: described button disk-positioning mechanism (3) be two covers or more than.
3. pole buckle plate of scaffold welding equipment according to claim 2, it is characterized in that: described button disk-positioning mechanism (3) comprises pedestal (31), pedestal (31) is provided with the arch shaped cavity (32) for placing vertical rod, this arch shaped cavity (32) has opening (33), described pedestal (31) end is provided with two or more for the locating dowel (34) of locating button dish, is relatively set with button dish locking mechanism with this locating dowel (34).
4. pole buckle plate of scaffold welding equipment according to claim 3, it is characterized in that: described button dish locking mechanism comprises bearing (35), bearing (35) is articulated with the pressing plate (36) that can stir, described pressing plate (36) and drive link (37) one end pivot joint, drive link (37) other end is articulated on pull bar (38), the direction of this pull bar is consistent with vertical rod placement direction, and described pull bar (38) end is connected with the 3rd Power Component (39).
5. pole buckle plate of scaffold welding equipment according to claim 3, is characterized in that: described locating dowel (34) end is provided with the transition face (40) of inclination.
6. pole buckle plate of scaffold welding equipment according to claim 4, is characterized in that: described pedestal (31) is provided with the first recessed district (6), described pressing plate (36) is provided with the second recessed district (7) corresponding with this first recessed district (6).
7. pole buckle plate of scaffold welding equipment according to claim 1, is characterized in that: the opposed end of first, second clamping head described (21,22) is taper.
8. pole buckle plate of scaffold welding equipment according to claim 1, it is characterized in that: described welder (4) comprises support bar (41), support bar (41) is separately installed with left and right support (43,44), described left and right support (43,44) is fixed with the left and right welding gun (47,48) corresponding with top, button dish two sides respectively by left and right clamp (45,46).
9. pole buckle plate of scaffold welding equipment according to claim 1, it is characterized in that: described frame (1) is provided with protection screen (8), being provided with in this protection screen (8) can the welding baffle plate (9) of upper and lower activity, and welding baffle plate (9) bottom is connected with the 4th Power Component (10) by connecting rod.
10. pole buckle plate of scaffold welding equipment according to claim 9, it is characterized in that: described protection screen (8) is provided with inductive switch (11), described welding baffle plate (9) is provided with the tablet (12) corresponding with this inductive switch (11).
11. 1 kinds of scaffold welding methods, is characterized in that: comprise the following steps:
A. be sleeved in vertical rod by button dish, then the vertical rod with button dish be placed on vertical rod detent mechanism (2), vertical rod body is placed on button disk-positioning mechanism (3);
B. vertical rod two ends clamp by vertical rod detent mechanism (2);
C. detain disk-positioning mechanism (3) and button dish is pressed on pedestal side;
D. welder (4) starts welding, button dish one side is welded and fixed with vertical rod;
E. detaining disk-positioning mechanism (3) drives button dish to take off pedestal, and actuating unit (5) drives vertical rod to turn over and turn 90 degrees;
F. repeat step b to e three times, complete welding, take off workpiece.
12. scaffold welding methods according to claim 11, is characterized in that the step of wherein a to f is specially:
A. button dish is sleeved in vertical rod, then between first, second clamping head (21, the 22) vertical rod with button dish being placed on vertical rod detent mechanism (2), vertical rod body is placed on the arch shaped cavity (32) of the pedestal (31) of button disk-positioning mechanism (3), makes button dish be positioned in the locating dowel (34) of pedestal (31) simultaneously;
B. to promote the second clamping head (22) close to pole tip for the second Power Component (24), and vertical rod two ends are clamped by first, second clamping head (21,22);
C. the 3rd Power Component (39) promotes pressing plate (36) upset by pull bar (38), is pressed on by button dish between pressing plate (36) and pedestal (31);
D. weld baffle plate (9) to decline, welder (4) starts welding, button dish one side is welded and fixed with vertical rod;
E. the 3rd Power Component (39) departs from button dish by pull bar (38) band dynamic pressure plate (36), first Power Component (23) promotes vertical rod by the first clamping head (21), make button disk detachment locating dowel (34), actuating unit (5) drives the first clamping head (21) rotation that vertical rod is turned over and turn 90 degrees;
F. repeat step b to e three times, complete welding, take off workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210048779.5A CN102672401B (en) | 2012-02-28 | 2012-02-28 | Equipment for welding vertical rod and buckling disc of scaffold and method for welding scaffold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210048779.5A CN102672401B (en) | 2012-02-28 | 2012-02-28 | Equipment for welding vertical rod and buckling disc of scaffold and method for welding scaffold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102672401A CN102672401A (en) | 2012-09-19 |
| CN102672401B true CN102672401B (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210048779.5A Expired - Fee Related CN102672401B (en) | 2012-02-28 | 2012-02-28 | Equipment for welding vertical rod and buckling disc of scaffold and method for welding scaffold |
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| CN113275807A (en) * | 2021-06-30 | 2021-08-20 | 苗振龙 | Special equipment for welding building scaffold and welding method thereof |
| CN115647685B (en) * | 2022-12-27 | 2023-05-23 | 苏州康克莱自动化科技有限公司 | Quick vertical rod welding and mold changing equipment and method |
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| CN102672401A (en) | 2012-09-19 |
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