CN105107428A - Low-energy-consumption ring die biofuel equipment - Google Patents
Low-energy-consumption ring die biofuel equipment Download PDFInfo
- Publication number
- CN105107428A CN105107428A CN201510596171.XA CN201510596171A CN105107428A CN 105107428 A CN105107428 A CN 105107428A CN 201510596171 A CN201510596171 A CN 201510596171A CN 105107428 A CN105107428 A CN 105107428A
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- CN
- China
- Prior art keywords
- ring mould
- ring die
- anchor ear
- angle anchor
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Gears, Cams (AREA)
Abstract
The invention relates to low-energy-consumption ring die biofuel equipment which comprises a ring die, a hole shaft and a pressing die cover. The pressing die cover is connected with the ring die, and the ring die is connected with the hole shaft. The upper end of the hole shaft is provided with a first upper half-angle hoop, the upper end of the ring die is provided with a second upper half-angle hoop, the lower end of the hole shaft is provided with a first lower half-angle hoop, and the lower end of the ring die is provided with a second lower half-angle hoop. The rear end of the hole shaft is provided with a thrust shaft, the thrust shaft is connected with a large gear, and the large gear drives a middle gear shaft. A middle gear is arranged on the middle gear shaft, and the middle gear drives a small gear shaft. The low-energy-consumption ring die biofuel equipment is simple in structure and reasonable in design, two-stage drive is adopted when the equipment rotating speed is lowered, the ring die is enlarged, the yield is increased by increasing the linear speed of the ring die, and the moisture of raw materials is dried due to the fact that the raw materials stay in a die hole for a long time and are good in formation and through the temperature generated through die extrusion and friction; meanwhile, the ring die can be effectively fixed, it is guaranteed that the ring die is not prone to cracking in the use process of the ring die, and the service life of the ring die is greatly prolonged.
Description
Technical field
The present invention relates to a kind of low energy consumption ring mould bio-fuel equipment, belong to bio-fuel manufacturing equipment technical field.
Background technology
Ring mould granulator is a kind of facility for granulating, is mainly used in Fodder making particle or bio-fuel particle.
Bio-fuel refers to the high-density propellant rod or the particle that the agriculture and forestry organic waste materials such as stalk, wood chip, weeds, shrub branch and even shell pericarp are compressed under normal temperature or high temperature formation.The fuel value of this particle is higher than traditional combustion system fuel value 4 times, that a kind of combustion system and calorific value are all close to the high-grade clean energy resource of coal basic non-pollutant discharge, for city, life in the countryside energy and energy consumption of industry provide a kind of not only environmental protection but also economy, safe green consumption mode, be the new forms of energy that country advocates.Feed manufacturing is with the crushed material direct pressing particle of corn, dregs of beans, stalk, grass, rice husk etc.Ring mould granulator is the main mechanical of producing particle, and its performance determines particle processing output to a great extent, occupies very important status in particle manufacturing process.
Existing ring mould particle device complex structure, primary transmission all, a tooth axle drives a gear wheel, hole axle and ring mould is driven by gear wheel, such equipment is passable to making feed, but utilizes it to do bio-fuel equipment, and its rotating speed does not reach that its requires completely.The characteristic of bio-fuel is the HTHP utilizing frictional force to produce, the carrying out of raw material moisture is dried, dry and reach required moisture requirement, but existing equipment is due to the problem of ring mode structure, rotating speed is very fast, energy consumption is higher, and the temperature and pressure of generation is unstable, causes the moisture of raw material well not meet the demands; Simultaneously because the clamping of ring mould is with 2 inclined-plane retainer ring moulds, contact surface due to it is less can not be well fixed ring mould, a keyway has been added again on ring mould, although carried out fixing, not easily loosening to ring mould comparatively speaking, but ring mould can be caused often to ftracture, and long use can make reduce the service life of ring mould.
Summary of the invention
The object of the invention is to: for the defect of prior art, propose a kind of low energy consumption ring mould bio-fuel equipment, this device structure is simple, reasonable in design, when reducing equipment rotating speed, take secondary transmission, enlarged link mould, the linear velocity improving ring mould improves output, utilize the time of raw material inside nib long, be shaped, and mould extrudes, fricative temperature, the moisture of raw material is dried, effectively can be fixed ring mould simultaneously, ensure that ring mould is not easy to crack in the process used, substantially prolongs the service life of ring mould.
The technical solution adopted in the present invention is: a kind of low energy consumption ring mould bio-fuel equipment, comprise ring mould, hole axle and compression mold cover, compression mold cover is connected with ring mould, ring mould is connected with hole axle, the upper end of wherein said hole axle is provided with half-angle anchor ear one, the upper end of ring mould is provided with half-angle anchor ear two, the lower end of hole axle is provided with lower half-angle anchor ear one, the lower end of ring mould is provided with half-angle anchor ear two, the rear end of described hole axle is provided with thrust axis, and thrust axis connects gear wheel, and gear wheel drives medium tooth shaft simultaneously, medium tooth shaft is provided with middle gear, and middle gear drives little tooth axle.
In the present invention: the top and bottom of described ring mould are respectively equipped with driving key one and driving key two, and driving key one and driving key two are symmetrically distributed on ring mould, ensure that ring mould not easily loosens and breaks in running.
In the present invention: described upper half-angle anchor ear one and upper half-angle anchor ear two are fixed by hexagon socket head cap screw one, lower half-angle anchor ear one and lower half-angle anchor ear two are fixed by hexagon socket head cap screw two.
In the present invention: the rotating speed of described ring mould is that per minute 50 goes to 150 turns, and the linear velocity that ring mould often turns is at 1.2 meters to 3 meters.
In the present invention: described hole axle and ring mould adopt model to be the structural alloy steel of 40Cr.
After adopting technique scheme, beneficial effect of the present invention is:
1, structure of the present invention is simple, reasonable in design, when reducing equipment rotating speed, take secondary transmission, enlarged link mould, the linear velocity improving ring mould improves output, utilize the time of raw material inside nib long, be shaped, and mould extrudes, fricative temperature, the moisture of raw material is dried, effectively can be fixed ring mould simultaneously, ensure that ring mould is not easy to crack in the process used, substantially prolongs the service life of ring mould;
2, by the design to anchor ear, clamp with hexagon socket head cap screw, ring mould has been used two symmetrical driving keys, and such setting ensure that the smooth running of ring mould, ring mould can not be loosened and not easily break with ring mould;
3, adopt model to be the structural alloy steel of 40Cr to hole axle and ring mould, ensure that wear-resistant, the shock resistance in the process of work of hole axle and ring mould, thus improve the service life of whole equipment, ensure that the stable operation of equipment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: 1. compression mold cover; 2. hexagon socket head cap screw one; 3. hole axle; 4. ring mould; 5. gear wheel; 6. cover plate; 7. go up half-angle anchor ear one; 8. go up half-angle anchor ear two; 9. descend half-angle anchor ear one; 10. descend half-angle anchor ear two; 11. hexagon socket head cap screws two; 12. thrust axis; 13. middle gears; 14. medium tooth shafts; 15. little tooth axles; 16. driving keys one; 17. driving keys two.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As seen from Figure 1, a kind of low energy consumption ring mould bio-fuel equipment, comprise ring mould 4, hole axle 3 and compression mold cover 1, compression mold cover 1 is connected with ring mould 4, ring mould 4 is connected with hole axle 3, the upper end of wherein said hole axle 3 is provided with half-angle anchor ear 1, the upper end of ring mould 4 is provided with half-angle anchor ear two, the lower end of hole axle 3 is provided with lower half-angle anchor ear 1, the lower end of ring mould 4 is provided with half-angle anchor ear 2 10, the rear end of described hole axle 3 is provided with thrust axis 12, thrust axis 12 connects gear wheel 5, gear wheel 5 drives medium tooth shaft 14 simultaneously, medium tooth shaft 14 is provided with middle gear 13, middle gear 13 drives little tooth axle 15.The top and bottom of described ring mould 4 are respectively equipped with driving key 1 and driving key 2 17, and driving key 1 and driving key 2 17 are symmetrically distributed on ring mould 4, ensure that ring mould 4 not easily loosens and breaks in running; Described upper half-angle anchor ear 1 and upper half-angle anchor ear 28 are fixed by hexagon socket head cap screw 1, and lower half-angle anchor ear 1 and lower half-angle anchor ear 2 10 are fixed by hexagon socket head cap screw 2 11; The rotating speed of described ring mould 4 is that per minute 50 goes to 150 turns, and the linear velocity that ring mould 4 often turns is at 1.2 meters to 3 meters; Described hole axle 3 and ring mould 4 adopt model to be the structural alloy steel of 40Cr.
Above the specific embodiment of the present invention is described, but the present invention is not limited to above description.For a person skilled in the art, any equal amendment to the technical program and substitute be all within the scope of the invention.Therefore, equalization conversion done without departing from the spirit and scope of the invention and amendment, all should contain within the scope of the invention.
Claims (5)
1. a low energy consumption ring mould bio-fuel equipment, it is characterized in that: comprise ring mould, hole axle and compression mold cover, compression mold cover is connected with ring mould, ring mould is connected with hole axle, the upper end of wherein said hole axle is provided with half-angle anchor ear one, the upper end of ring mould is provided with half-angle anchor ear two, the lower end of hole axle is provided with lower half-angle anchor ear one, the lower end of ring mould is provided with half-angle anchor ear two, the rear end of described hole axle is provided with thrust axis, and thrust axis connects gear wheel, and gear wheel drives medium tooth shaft simultaneously, medium tooth shaft is provided with middle gear, and middle gear drives little tooth axle.
2. a kind of low energy consumption ring mould bio-fuel equipment according to claim 1, it is characterized in that: the top and bottom of described ring mould are respectively equipped with driving key one and driving key two, driving key one and driving key two are symmetrically distributed on ring mould, ensure that ring mould not easily loosens and breaks in running.
3. a kind of low energy consumption ring mould bio-fuel equipment according to claim 1, it is characterized in that: described upper half-angle anchor ear one and upper half-angle anchor ear two are fixed by hexagon socket head cap screw one, lower half-angle anchor ear one and lower half-angle anchor ear two are fixed by hexagon socket head cap screw two.
4. a kind of low energy consumption ring mould bio-fuel equipment according to claim 1, is characterized in that: the rotating speed of described ring mould is that per minute 50 goes to 150 turns, and the linear velocity that ring mould often turns is at 1.2 meters to 3 meters.
5. a kind of low energy consumption ring mould bio-fuel equipment according to claim 1, is characterized in that: described hole axle and ring mould adopt model to be the structural alloy steel of 40Cr.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510596171.XA CN105107428A (en) | 2015-09-18 | 2015-09-18 | Low-energy-consumption ring die biofuel equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510596171.XA CN105107428A (en) | 2015-09-18 | 2015-09-18 | Low-energy-consumption ring die biofuel equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105107428A true CN105107428A (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510596171.XA Pending CN105107428A (en) | 2015-09-18 | 2015-09-18 | Low-energy-consumption ring die biofuel equipment |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3905737A (en) * | 1971-03-26 | 1975-09-16 | Lely Cornelis V D | Devices for compressing crop |
| CN201437283U (en) * | 2009-05-11 | 2010-04-14 | 农业部规划设计研究院 | Circular mould forming machine for biomass solid fuel |
| CN201776123U (en) * | 2010-08-11 | 2011-03-30 | 辽宁省能源研究所 | Double-circular-mould biomass particle molding device |
| CN202224131U (en) * | 2011-08-25 | 2012-05-23 | 溧阳市振和机械制造有限公司 | Transmission case assembly of biomass granulator |
| CN204544124U (en) * | 2015-02-11 | 2015-08-12 | 相鹏 | There is the ring mould Polletizer press roller that gap is stable |
| CN205020046U (en) * | 2015-09-18 | 2016-02-10 | 溧阳市华生机械制造有限公司 | Low energy consumption ring mould biofuel equipment |
-
2015
- 2015-09-18 CN CN201510596171.XA patent/CN105107428A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3905737A (en) * | 1971-03-26 | 1975-09-16 | Lely Cornelis V D | Devices for compressing crop |
| CN201437283U (en) * | 2009-05-11 | 2010-04-14 | 农业部规划设计研究院 | Circular mould forming machine for biomass solid fuel |
| CN201776123U (en) * | 2010-08-11 | 2011-03-30 | 辽宁省能源研究所 | Double-circular-mould biomass particle molding device |
| CN202224131U (en) * | 2011-08-25 | 2012-05-23 | 溧阳市振和机械制造有限公司 | Transmission case assembly of biomass granulator |
| CN204544124U (en) * | 2015-02-11 | 2015-08-12 | 相鹏 | There is the ring mould Polletizer press roller that gap is stable |
| CN205020046U (en) * | 2015-09-18 | 2016-02-10 | 溧阳市华生机械制造有限公司 | Low energy consumption ring mould biofuel equipment |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20151202 |