CN105107242A - Continuous non-clogging filtering and slag-pressing all-in-one machine and process thereof - Google Patents
Continuous non-clogging filtering and slag-pressing all-in-one machine and process thereof Download PDFInfo
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- CN105107242A CN105107242A CN201510501461.1A CN201510501461A CN105107242A CN 105107242 A CN105107242 A CN 105107242A CN 201510501461 A CN201510501461 A CN 201510501461A CN 105107242 A CN105107242 A CN 105107242A
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Abstract
The invention discloses a continuous non-clogging filtering and slag-pressing all-in-one machine and a process thereof, and aims to provide a filtering and slag-pressing process and a matching device, which are easy to maintain, compact in structure, and adjustable in squeezing. The principle is that: a drug solution containing a solvent, medicinal ingredients and drug residues is transmitted to the continuous non-clogging filtering and slag-pressing all-in-one machine through a non-blocking pump; the drug solution is sprayed on a filter screen which continuously and uniformly rotates via a feed liquid spraying head; the screened drug solution enters a liquid receiving tank and is discharged into a drug solution collecting apparatus; drug residues rotate along with the filter screen to a lower part and fall into a residue squeezing apparatus; remaining drug solution is squeezed out of the drug residues under the interactive action of a variable-diameter variable-pitch spiral squeezing shaft and a spiral squeezing tube; the squeezed drug solution can be recovered and reused, and the drug residues are discharged into a drug residue collecting apparatus; when squeezing the residues, squeezing degree of the drug residues can be controlled, according to water absorption of medicinal materials, by a squeezing and adjusting apparatus. In addition, the device is equipped with a quick opening door, so that when a device has faults or the device needs to change the filter screen, the quick opening door can be quickly opened for repairing.
Description
Technical field
The present invention relates to technical field of traditional Chinese medicines, particularly relate to a kind of continuous in blocking filtration pressure slag all-in-one and adopting this equipment to carry out the process of filtration pressure slag to medicinal material.
Background technology
Namely the first step in Chinese herbal granules preparation is adopt different solvents and method to extract medicinal material effective ingredient, and most medicine adopts decocting method, and also the method such as useful percolation, infusion process and circumfluence method is extracted.After extracting, remaining solid material and portion of residual liquid are referred to as the dregs of a decoction.In Chinese Traditional Medicine, the filtration of liquid and the process of the dregs of a decoction are that the filtration of liquid adopts duplex strainer to process usually than indispensable two links in its process.
Application number is disclose a kind of duplex strainer in the utility model patent of 201320570219.6, comprise two independent filter bodies, it is characterized in that: described independent filter body is cylinder barrel shaped, seal cover is provided with above described independent filter body, seal cover top is provided with air bleeding valve, be positioned at the filter screen that described independent filter body interior is provided with cylindrical sleeve tubular, the filter screen of described cylindrical sleeve tubular is fixedly attached with replaceable filter bag, the sidewall being positioned at independent filter body offers overanxious material import and export, the filter material import of described two independent filter bodies is connected by pipeline, three-way magnetic valve is connected with in the middle part of pipeline, the pipeline of the filter material outlet of described two independent filter bodies is all connected with pressure-reducing valve and manually-operated gate or electromagnetic valve in turn, be connected by three-way pipe between the manually-operated gate of two independent filter bodies or electromagnetic valve.
Although duplex strainer can well improve the filter effect of liquid, but, its floor space is wide, and filters and there is discontinuity, and the dregs of a decoction after filtration need to be transported on pressurizing unit and extrude, reduce operating efficiency, meanwhile, independent filter body adopts sealing to arrange, and not easily cleans inside, cause the dregs of a decoction to remain at sidewall, impact uses next time.
Application number is disclose a kind of Chinese medicine slag charge juice squeezer in the utility model patent of 201420804857.4, comprise left support post and right support post, it is characterized in that: between described left support post and right support post, be provided with spherical extrusion chamber, described extrusion chamber inner bottom part is provided with juice chamber, and described extrusion chamber and junction, juice chamber are provided with filter; Described extrusion chamber outer wall centre position has been horizontally disposed with gear ring; Described extrusion chamber top is provided with pan feeding chamber; Described extrusion chamber inwall is provided with multiple sides squeezing rod; In described extrusion chamber, center position is vertically installed with column spinner, and described column spinner has been horizontally disposed with multiple rotating vane, and described rotating vane and side squeezing rod are oppositely arranged.
Therefore two processes that filtration and shingle are two independences and do not contact, exist discontinuity and the repeatability of work, and there is discontinuity, easily blocking, not easy cleaning in filtration, and pressure slag process can not regulate according to the character of the dregs of a decoction.
Summary of the invention
Technical problem to be solved by this invention is that provide for the above-mentioned state of the art a kind of is easy to maintenance, compact conformation, extracts adjustable continuous nothing blocking filtration pressure slag all-in-one and process.
For achieving the above object, the invention provides following technical scheme:
A kind of continuously without blocking filtration pressure slag all-in-one, include frame, filter and pressurizing unit, crowded eluate outlet and slag notch is provided with bottom described frame, described crowded eluate outlet is connected with the pressurizing unit be arranged in described frame with described slag notch, flange pipe is provided with above described pressurizing unit, described flange pipe one end is connected with pressurizing unit, and the other end is connected with filter
Described filter includes charging aperture, feed liquid sprinkler head is connected with below described charging aperture, circular rotating filter is provided with immediately below described feed liquid sprinkler head, filter outer round surface is paved with filter screen, on the left of described filter, limit is connected with filtration driving motor, right side is open without support, baffle arrangement, described filtration driving motor drives filter to carry out uniform rotation, install in its inner circle on the right side of described filter is from it and connect liquid bath, the described liquid bath end that connects is provided with filtrate (liquid, also cleaning device is provided with described connecing below liquid bath, described cleaning device includes cleaning fluid import and cleaning fluid shower nozzle,
Described pressurizing unit includes screw extrusion pipe, reducing variable-pitch auger extrusion axis and extruder drive;
It is characterized in that: described pressurizing unit also comprises the squeeze adjustments device for regulating dregs of a decoction degree of extracting, the through screw extrusion pipe of extrusion axis, one section connects extruder drive, one end connects squeeze adjustments device, described extruder drive drives described screw extrusion pipe to move, and adding pressure regulator can regulate degree of extracting by dextrorotation, derotation.
As preferably of the present invention, described filter side is provided with quick operating valve.
As improvement of the present invention, described filter passes through together with Flange joint with pressurizing unit.
As a further improvement on the present invention, described screw extrusion pipe inclined downward is provided with feeder, and described feeder end connects crowded eluate outlet, overall in back taper.
Adopt as claimed in claim 1 continuously without a filtration pressure slag technique for blocking filtration pressure slag all-in-one, include following steps:
1) liquid, containing solvent, medicinal ingredient and the dregs of a decoction is transported to charging aperture by Non-blinding pump.
2), liquid through feed liquid sprinkler head be sprayed at continuously and smoothly rotate filter screen on, meanwhile, cleaning shower nozzle filter screen and filter sidewall are constantly rinsed.The dregs of a decoction after cleaning fall into pressurizing unit.
3) liquid after, filtering enters and connects liquid bath and be discharged into liquid medicine collecting device.
4), fall into the dregs of a decoction of pressurizing unit, to interact the liquid extruded and still contain in the dregs of a decoction through reducing variable-pitch auger extrusion axis and screw extrusion pipe.
5), the liquid extruded enters crowded eluate outlet and recycles, and the dregs of a decoction are then disposed to dregs of a decoction gathering-device through slag notch.
As the improvement of above-mentioned technique, also include squeeze adjustments device, during the extruding dregs of a decoction, the degree of extracting of the dregs of a decoction can be controlled by squeeze adjustments device according to the water imbibition of medicinal material.
As the further improvement of above-mentioned technique, described filter side is provided with quick operating valve, when equipment breaks down or need to change filter screen, quick operating valve can be opened rapidly, repair or replace.
Adopt of the present invention continuous in blocking filtration pressure slag technique, compared to traditional filtration pressure slag, on the one hand, by adopting flange pipe to be connected with filter by pressurizing unit, making filter integrated with pressurizing unit, can successively carry out filtering and pressing slag.Meanwhile, cleaning shower nozzle adopts backwash shower nozzle, and when the even spraying of material flusher, the continuous flushing filtering net of backwash shower nozzle, guarantees to there will not be blocking in continuous operation engineering.On the other hand, according to the degree of extracting of the water imbibition of medicinal material by the squeeze adjustments device adjustment dregs of a decoction, thus can adapt to the extruding of the more dregs of a decoction, make the utilization of resources to maximization.
Accompanying drawing explanation
Fig. 1 is continuously without the structural representation of blocking filtration pressure slag all-in-one in the embodiment of the present invention.
Fig. 2 is continuously without the structural representation of pressurizing unit in blocking filtration pressure slag all-in-one in the embodiment of the present invention.
Fig. 3 is the structural representation of screw extrusion axle in the embodiment of the present invention.
1, driving motor is filtered; 2, filter screen; 3, charging aperture; 4, feed liquid sprinkler head; 5, quick operating valve; 6, liquid bath is connect; 7, filtrate (liquid; 8, cleaning fluid import; 9, shower nozzle is cleaned; 10, screw extrusion pipe; 11, squeeze adjustments device; 12, extruder drive; 13, frame; 14, eluate outlet is squeezed; 15, slag notch; 16, flange pipe; 17, screw extrusion axle.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1, Figure 2 and Figure 3, present embodiment describes a kind of continuously without blocking filtration pressure slag all-in-one, include frame 13, filter and pressurizing unit, crowded eluate outlet 14 and slag notch 15 is provided with bottom described frame 13, described crowded eluate outlet 14 is connected with the pressurizing unit be arranged in described frame 13 with described slag notch 15, be provided with flange pipe 16 above described pressurizing unit, described flange pipe 16 one end is connected with pressurizing unit, and the other end is connected with filter.
By the connection of flange pipe 16, integrate continuous filtration, pressure slag function, can successively carry out filtering and pressing slag.Flange is the blue flange of call or bead again.Flange is interconnective part between pipe and pipe, for the connection between pipe end.Pipe flange means the flange of pipe arrangement in plumbing installation, perforation on flange, and bolt makes two flanges be close to.Liner containment is used between flange.
Described filter includes charging aperture 3, feed liquid sprinkler head 4 is connected with below described charging aperture 3, described feed liquid sprinkler head 4 is just provided with circular rotating filter to below, filter outer round surface is paved with filter screen, on the left of described filter, limit is connected with filtration driving motor 1, right side is open without support, baffle arrangement, described filtration driving motor 1 drives filter to carry out uniform rotation, install in its inner circle on the right side of described filter is from it and connect liquid bath 6, described liquid bath 6 end that connects is provided with filtrate (liquid 7, also cleaning device is provided with described connecing below liquid bath 6, described cleaning device includes cleaning fluid import 8 and cleaning fluid shower nozzle 9.
Wherein, by arranging quick operating valve 5 at filter 2 side, when equipment breaking down, quick operating valve 5 can be opened rapidly, keeping in repair.Meanwhile, filter screen 2 can make the broken end of some dregs of a decoction remain on filter screen 2 after using, and may produce to intersect to mix when next pharmaceutical filtration, can open quick operating valve 5 and clears up in time and change, thus improve drug effect.
Cleaning fluid import 8 is connected with cleaning fluid shower nozzle 9, what cleaning fluid shower nozzle 9 adopted is backwash shower nozzle, the dregs of a decoction residual after filtering rotate to lower compression device with filter screen 2, some dregs of a decoction are easily bonded on sidewall and filter screen 2, are rinsed it by backwash shower nozzle, and the dregs of a decoction are not easily bondd on it, guarantee to there will not be clogging in continuous operation process, the dregs of a decoction are fallen on pressurizing unit completely, thus pressurizing unit is fully extruded it, make resource rational utilization reach maximum.
Described pressurizing unit includes screw extrusion pipe 10 and reducing variable-pitch auger extrusion axis 17, described reducing variable-pitch auger extrusion axis 17 provides dynamic rotation by the extruder drive 12 being arranged on described flange pipe 16 side, makes material pass through to be extruded by extrusion axis 17 and screw extrusion pipe 10 revolving to pass through in journey.Described pressurizing unit also comprises the squeeze adjustments device 11 for regulating dregs of a decoction degree of extracting, and is arranged on described screw extrusion pipe 10 side and is interconnected.
Described screw extrusion pipe 10 inclined downward is provided with feeder, and described feeder end connects crowded eluate outlet 14, overall in back taper.The feeder that back taper is arranged, collection gathered by the liquid be convenient to producing after the extruding dregs of a decoction.
Degree of the extracting difference of the different dregs of a decoction, by squeeze adjustments device 11, adapts to the dissimilar dregs of a decoction, makes the utilization of resources reach maximization.The dregs of a decoction extrude through the interaction of reducing variable-pitch auger extrusion axis 17 and screw extrusion pipe 10 liquid still contained in the dregs of a decoction, and the liquid extruded enters crowded eluate outlet 14 along plate and recycles, and the dregs of a decoction are entered in dregs of a decoction gathering-device by slag notch 15.
Described pressurizing unit is bolted in described frame 13, and bolt is fixing can make pressurizing unit be close to frame, and stability when pressurizing unit is worked improves, and is conducive to increasing work efficiency.On the other hand, bolt is fixedly convenient to dismounting.
Compared to traditional filtration pressure slag machine, its advantage is: on the one hand, by adopting flange pipe 16 to be connected with filter by pressurizing unit, making filter integrated with pressurizing unit, can successively carry out filtering and pressing slag.Meanwhile, cleaning shower nozzle 9 adopts backwash shower nozzle, and when the even spraying of feed liquid sprinkler head 4, the continuous flushing filtering net 2 of backwash shower nozzle, guarantees to there will not be blocking in continuous operation engineering.On the other hand, the degree of extracting of the dregs of a decoction can be adjusted by squeeze adjustments device 11 according to the water imbibition of medicinal material, thus the extruding of the more dregs of a decoction can be adapted to, make the utilization of resources to maximization.
The concrete steps of above-mentioned forming technology are as follows:
1) liquid, containing solvent, medicinal ingredient and the dregs of a decoction is transported to charging aperture 3 by Non-blinding pump.
2), liquid through feed liquid sprinkler head 4 be sprayed at continuously and smoothly rotate filter screen 2 on, meanwhile, cleaning shower nozzle 9 pairs of filter screens 2 and filter sidewall constantly rinse.The dregs of a decoction after cleaning fall into pressurizing unit.
In this step, by filter screen 2, the dregs of a decoction are tackled, liquid is separated with the dregs of a decoction.Meanwhile, cleaning shower nozzle 9 adopts backwash shower nozzle, constantly rinses screen pack 2 and filter sidewall, on the one hand, accelerates the speed that drops of the dregs of a decoction, the dregs of a decoction no longer filter screen 2 is piled up, thus results in blockage.On the other hand, by cleaning the flushing of shower nozzle 9, some tiny dregs of a decoction also can be fallen into shingle device by impact, and make the dregs of a decoction no longer residual on filter screen 2, convenient next time uses, and avoids the effect because of dregs of a decoction mixed influence liquid.
3) liquid after, filtering enters and connects liquid bath 6 and be discharged into liquid medicine collecting device.
In this step, be provided with filtrate (liquid 7 connecing liquid bath 6 end, by filtrate (liquid 7 by the chemicals liquid discharge that connects in liquid bath 6 in liquid medicine collecting device.
4), fall into the dregs of a decoction of pressurizing unit, extrude through screw extrusion pipe 10 liquid still contained in the dregs of a decoction.
In this step, in screw extrusion pipe 10, be provided with reducing variable-pitch auger extrusion axis 17 and screw extrusion pipe 10 interact the dregs of a decoction are extruded the dregs of a decoction.
5), the liquid extruded enters crowded eluate outlet 14 and recycles, and the dregs of a decoction are then disposed to dregs of a decoction gathering-device through slag notch 15.
In this step, the liquid after extruding is collected by feeder and is entered medical liquid recovering device by crowded eluate outlet 14, and the dregs of a decoction are then discharged along with the drive of pressurizing unit enters slag notch 15.
Screw extrusion pipe 10 side is provided with squeeze adjustments device 11, in shingle process, the degree of extracting of the dregs of a decoction can be controlled by squeeze adjustments device 11 according to the water imbibition of medicinal material, improve the rate of recovery of liquid, simultaneously, when in the face of different medicinal material, machine need not be changed and also can reach and the most perfectly extract collecting effect, make to improve without the practicality of blocking filtration pressure slag all-in-one continuously.Described filter screen 2 side is provided with quick operating valve 5, when equipment breaks down or need to change filter screen 2, quick operating valve can be opened rapidly, repair or replace.
The above is only the preferred embodiment of the present invention, protection scope of the present invention be not only confined to above-described embodiment, and all technical schemes belonged under thinking of the present invention all belong to protection scope of the present invention.It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (7)
1. a continuous nothing blocking filtration pressure slag all-in-one, include frame, filter and pressurizing unit, crowded eluate outlet and slag notch is provided with bottom described frame, described crowded eluate outlet is connected with the pressurizing unit be arranged in described frame with described slag notch, flange pipe is provided with above described pressurizing unit, described flange pipe one end is connected with pressurizing unit, and the other end is connected with filter
Described filter includes charging aperture, feed liquid sprinkler head is connected with below described charging aperture, circular rotating filter is provided with immediately below described feed liquid sprinkler head, filter outer round surface is paved with filter screen, on the left of described filter, limit is connected with filtration driving motor, right side is open without support, baffle arrangement, described filtration driving motor drives filter to carry out uniform rotation, install in its inner circle on the right side of described filter is from it and connect liquid bath, the described liquid bath end that connects is provided with filtrate (liquid, also cleaning device is provided with described connecing below liquid bath, described cleaning device includes cleaning fluid import and cleaning fluid shower nozzle,
Described pressurizing unit includes screw extrusion pipe, reducing variable-pitch auger extrusion axis and extruder drive;
It is characterized in that: described pressurizing unit also comprises the squeeze adjustments device for regulating dregs of a decoction degree of extracting, the through screw extrusion pipe of extrusion axis, one section connects extruder drive, one end connects squeeze adjustments device, described extruder drive drives described screw extrusion pipe to move, and adding pressure regulator can regulate degree of extracting by dextrorotation, derotation.
2. according to claim 1 continuous in blocking filtration pressure slag all-in-one, it is characterized in that: described filter side is provided with quick operating valve.
3. according to claim 1 continuous in blocking filtration pressure slag all-in-one, it is characterized in that: described filter passes through together with Flange joint with pressurizing unit.
4. according to claim 1 continuous in blocking filtration pressure slag all-in-one, it is characterized in that: described screw extrusion pipe inclined downward is provided with feeder, described feeder end connects crowded eluate outlet, overall in back taper.
5. adopt as claimed in claim 1 continuously without a filtration pressure slag technique for blocking filtration pressure slag all-in-one, include following steps:
1) liquid, containing solvent, medicinal ingredient and the dregs of a decoction is transported to charging aperture by Non-blinding pump;
2), liquid through feed liquid sprinkler head be sprayed at continuously and smoothly rotate filter screen on, meanwhile, cleaning shower nozzle filter screen and filter sidewall are constantly rinsed;
The dregs of a decoction after cleaning fall into pressurizing unit;
3) liquid after, filtering enters and connects liquid bath and be discharged into liquid medicine collecting device;
4), fall into the dregs of a decoction of pressurizing unit, to interact the liquid extruded and still contain in the dregs of a decoction through reducing variable-pitch auger extrusion axis and screw extrusion pipe;
5), the liquid extruded enters crowded eluate outlet and recycles, and the dregs of a decoction are then disposed to dregs of a decoction gathering-device through slag notch.
6. the continuous filtration pressure slag technique without blocking filtration pressure slag all-in-one according to claim 5, is characterized in that: also include squeeze adjustments device, during the extruding dregs of a decoction, can be controlled the degree of extracting of the dregs of a decoction according to the water imbibition of medicinal material by squeeze adjustments device.
7. the continuous filtration pressure slag technique without blocking filtration pressure slag all-in-one according to claim 5, it is characterized in that: described filter side is provided with quick operating valve, when equipment breaks down or need to change filter screen, quick operating valve can be opened rapidly, repair or replace.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510501461.1A CN105107242A (en) | 2015-09-29 | 2015-09-29 | Continuous non-clogging filtering and slag-pressing all-in-one machine and process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510501461.1A CN105107242A (en) | 2015-09-29 | 2015-09-29 | Continuous non-clogging filtering and slag-pressing all-in-one machine and process thereof |
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| CN105107242A true CN105107242A (en) | 2015-12-02 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107721119A (en) * | 2017-11-09 | 2018-02-23 | 浙江大学 | Cultivation water particulate matter processing unit |
| CN108421297A (en) * | 2018-05-16 | 2018-08-21 | 江苏道可道过滤系统有限公司 | A kind of scraper type automatic fitration slag extractor |
| CN108434830A (en) * | 2018-05-16 | 2018-08-24 | 江苏道可道过滤系统有限公司 | A kind of automatic discharge machine |
| CN113058974A (en) * | 2021-03-22 | 2021-07-02 | 哈尔滨工程大学 | Multistage solid-liquid separation device |
-
2015
- 2015-09-29 CN CN201510501461.1A patent/CN105107242A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107721119A (en) * | 2017-11-09 | 2018-02-23 | 浙江大学 | Cultivation water particulate matter processing unit |
| CN108421297A (en) * | 2018-05-16 | 2018-08-21 | 江苏道可道过滤系统有限公司 | A kind of scraper type automatic fitration slag extractor |
| CN108434830A (en) * | 2018-05-16 | 2018-08-24 | 江苏道可道过滤系统有限公司 | A kind of automatic discharge machine |
| CN113058974A (en) * | 2021-03-22 | 2021-07-02 | 哈尔滨工程大学 | Multistage solid-liquid separation device |
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Application publication date: 20151202 |