WO2019228166A1 - Automatic high-pressure filter press, and filter pressing, residue discharging and back washing method therefor - Google Patents

Automatic high-pressure filter press, and filter pressing, residue discharging and back washing method therefor Download PDF

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Publication number
WO2019228166A1
WO2019228166A1 PCT/CN2019/086155 CN2019086155W WO2019228166A1 WO 2019228166 A1 WO2019228166 A1 WO 2019228166A1 CN 2019086155 W CN2019086155 W CN 2019086155W WO 2019228166 A1 WO2019228166 A1 WO 2019228166A1
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WO
WIPO (PCT)
Prior art keywords
filter
plate
cylinder
support
water
Prior art date
Application number
PCT/CN2019/086155
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French (fr)
Chinese (zh)
Inventor
沈智奇
Original Assignee
Shen Zhiqi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shen Zhiqi filed Critical Shen Zhiqi
Publication of WO2019228166A1 publication Critical patent/WO2019228166A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/12Filter presses, i.e. of the plate or plate and frame type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/32Removal of the filter cakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/32Removal of the filter cakes
    • B01D25/325Removal of the filter cakes counter-current flushing, e.g. by air bumps
    • B01D25/327Removal of the filter cakes counter-current flushing, e.g. by air bumps with backwash shoes, with nozzles

Definitions

  • the invention relates to a filter press, which belongs to the technical field of separation filtration, and in particular relates to an automatic high-pressure filter press and a method for backwashing the filter press and slag removal.
  • the more advanced automatic vertical filter presses currently used in the market are composed of a large number of movable filter plates, diaphragm plates, slurry hoses, hydraulic hoses, relatively long circulating filter cloths, complex frame components and large Composed of tonnage top pump compaction mechanism.
  • the machine has the disadvantages of a large number of movable filter plates and a large number of movable sealing parts, a large area, many wearing parts, a complex structure of the whole machine, and high operation and maintenance costs.
  • the purpose of the present invention is to solve the above-mentioned shortcomings of filter presses currently on the market, to provide an automatic high-pressure filter press, which can be widely used in sewage treatment sludge, kaolin, slime, tailings and other products and other dewatering
  • the product has the advantages of high yield, high pressure per unit area, low moisture content of filter cake, durability, few wearing parts, energy saving and high efficiency.
  • the present invention adopts the following technical solutions:
  • An automatic high-pressure filter press includes a filter press cylinder, an active filter press disc, a movable passive filter press disc, a fixed passive filter press disc, an end cover filter press disc, a first hydraulic oil cylinder, a fourth hydraulic oil cylinder, a water outlet pipe, Feed pipe, first connecting pipe, second connecting pipe and frame; cylindrical filter press cylinders are provided with outer flanges at the front and rear ends and fixed on the frame, and the filter press cylinder is arranged in order from front to back There are active filter plate, movable passive filter plate, fixed passive filter plate, and end cap filter plate; a hollow shaft is set in the center of the filter cylinder, and the fixed passive filter plate is fixed on the hollow shaft.
  • the second roller is fixedly connected to the sleeve through the second roller shaft bracket and is connected with the hollow shaft.
  • the outer wall is in a rolling connection with each other.
  • the rear end of the hollow shaft is provided with a limiting plate for the second roller; the hollow shaft and the sleeve extend through the center of the active filter plate into the first connection tube, and the other end of the hollow shaft passes through the end cover filter plate.
  • the center extends into the second connecting pipe; One end is fixedly connected to the active filter plate, the other end is fixedly connected to the first hydraulic rod of the first hydraulic cylinder fixed on the frame; one end of the second connection pipe is fixedly connected to the end cover filter plate, and the other end is fixed to the machine
  • the fourth hydraulic rod of the fourth hydraulic oil cylinder on the rack is fixedly connected.
  • the automatic high-pressure filter press is further provided with a chute bracket and a third hydraulic oil cylinder fixed on the frame, and the chute bracket is fixed above the rear end of the filter cylinder and the fourth hydraulic oil cylinder, A slag scraper bracket is driven and arranged below the third hydraulic oil cylinder, two ends of the slag scraper bracket are slidably connected to the chute bracket, and a plurality of slag scraper blades are arranged at the lower end of the slag scraper bracket.
  • the automatic high-pressure filter press further comprises an automatic slag discharge hopper, which is arranged below the slag scraper bracket and is arranged on the frame through a shaft sleeve, and the automatic slag discharge hopper passes through the second hydraulic oil cylinder A certain angle of rotation on the horizontal plane is realized; a water collecting tank is arranged below the automatic unloading hopper, and a belt conveyor is arranged outside the frame below the automatic unloading hopper.
  • the active pressure filter plate is provided with a first support plate having a diameter smaller than the pressure filter cylinder, and the first support plate is provided with a second water collecting cavity and a plurality of second water outlet holes, and the second water collecting cavity
  • a third support orifice is provided on the front, a third filter is disposed on the front of the third support orifice, and the third support orifice and the periphery of the third filter are fixedly connected to the first support plate together.
  • the first support plate and the third A plurality of second reinforcing columns are provided in the second water collecting cavity between the supporting orifice plates; a first sealing ring is provided on the outer periphery of the first supporting plate and is slidably connected with the filter press cylinder; a second bearing is provided on the inner periphery of the first supporting plate.
  • the seal ring is in sliding connection with the sleeve.
  • the end cover pressure filter plate is provided with a second support plate having a diameter smaller than the pressure filter cylinder, an upper portion of the second support plate is provided with a feeding hole, and a lower portion is provided with a plurality of fourth water outlet holes, and the second support
  • a fourth water collecting cavity is arranged on the plate, a sixth supporting orifice plate is arranged in front of the fourth collecting cavity, a sixth filtering net is arranged in front of the sixth supporting orifice plate, and the sixth supporting orifice plate and the periphery of the sixth filtering net together with
  • the second support plate is fixedly connected to each other.
  • the fourth water collecting cavity between the second support plate and the sixth support orifice plate is provided with a plurality of fourth reinforcing columns.
  • a fourth seal ring is provided on the outer periphery of the second support plate and is connected with the filter press.
  • the cylinder is in a sliding connection
  • a fifth seal ring is provided on the inner periphery of the second support plate and is in sliding connection with the hollow shaft.
  • a second outer support ring having a diameter smaller than the filter press cylinder is provided on the outer periphery of the fixed passive filter plate, a second inner support ring is provided on the inner periphery, and a gutter and a number are provided on the second inner support ring.
  • a fifth water outlet hole, a plurality of sixth water outlet holes are provided on the hollow shaft in the water collecting ditch, and the second inner support ring is fixedly connected to the hollow shaft; a second inner support ring is symmetrically installed with the second outer support ring
  • a plurality of third reinforcing columns supporting the fourth supporting orifice plate and the fifth supporting orifice plate are arranged in the third water collecting cavity.
  • the outer periphery of the movable passive filter plate is provided with a first outer support ring smaller than the filter cylinder, the inner periphery is provided with a first inner support ring, and the first inner support ring is provided with a plurality of third water outlet holes and
  • the third sealing ring is in sliding connection with the hollow shaft; a first support orifice plate and a second support orifice plate are symmetrically installed between the first inner support ring and the first outer support ring, and a first support orifice plate is provided with a first A filter screen, a second filter screen is provided outside the second support orifice plate, and a plurality of support first support orifice plates and second support holes are provided in a first water collecting cavity between the first support orifice plate and the second support orifice plate.
  • the first reinforcement column of the board is provided with a first outer support ring smaller than the filter cylinder, the inner periphery is provided with a first inner support ring, and the first inner support ring is provided with a
  • a first water outlet is provided below the first connecting pipe, a three-way pipe is provided below the first water outlet, a water outlet pipe is provided at the lower end of the three-way pipe, and a water outlet valve is provided on the water outlet pipe;
  • a water inlet pipe is provided at the end, and a water inlet valve is provided on the water inlet pipe;
  • a feed hole is provided at the upper part of the end cap filter plate, and a feed pipe is provided outside the feed hole, and the feed pipe and the second support plate are fixedly connected to each other, and
  • a feeding valve is arranged on the material pipe; a first feeding port is arranged under the fixed passive filter plate, and a second feeding port is arranged under the movable passive filter plate.
  • first rollers are provided outside the sleeve.
  • the first rollers are mounted on a first roller shaft bracket fixedly connected to the first support plate.
  • the first rollers and the sleeves are mutually Rolling connection;
  • a number of centering third rollers are provided on the hollow shaft protruding from the second connecting tube in the center of the end cap filter plate, the third roller shaft bracket is fixedly connected to the hollow shaft, and the third roller is connected to the second connecting tube Rolling connections to each other.
  • the automatic high-pressure filter press further includes an automatic control system including a plurality of position sensors and pressure sensors.
  • the automatic control system is a conventional automatic control system for realizing the hydraulic cylinders. Start and stop, control the opening and closing of the valve.
  • the invention also provides a method for filtering, slag-removing and backwashing using the above-mentioned automatic high-pressure filter press.
  • the method consists in performing the following procedures cyclically during operation: resetting the filter-to-be-pressed program-filter press program-slag unloading Procedure-backwash procedure;
  • the procedure for resetting the filter to be pressed is as follows: firstly, the first hydraulic oil cylinder is driven to pull the first hydraulic rod backward, and the fourth hydraulic oil cylinder is driven to push the fourth hydraulic rod forward, so that the active filter plate in the filter cylinder is retracted to At the rear end of the pressure filter cylinder, the end cap filter plate enters the front of the filter cylinder and is sealed.
  • the fixed passive filter plate and the movable passive filter plate are in the first roller shaft bracket, the second roller shaft bracket, the limit plate and the first Under the pushing limit of the three-roller shaft bracket, it is positioned according to the set distance in the filter cylinder, then the second hydraulic oil cylinder is started to push the automatic slag discharge bucket into the frame, and the third hydraulic oil cylinder is also started to support the squeegee blade holder. And drive the slag scraper upward to reset, then close the water inlet valve, open the water outlet valve and the feed valve;
  • the filter press procedure is as follows: the feed pump set outside the machine is started to send the sewage or slurry to be processed from the feed pipe into the filter tank through the feed hole, and then from the first feed port and the second feed The feed port is sent into the cavities in the filter press cylinder.
  • the cavities in the filter press cylinder are full, the pressure in the cylinder rises to the point that the feeding pump can no longer feed, and the feeding valve is closed, and the first hydraulic cylinder is activated to make the first hydraulic rod
  • the active filter plate is driven to the top of the filter cylinder through the first connecting pipe.
  • the movable passive filter plate and the fixed passive filter plate in the filter cylinder are passively squeezed toward each other by the material liquid between them.
  • the end cap filter plate moves in the direction, and the distance between the filter plates is gradually reduced due to the gradual loss of filtered water.
  • the maximum pressure is set in the filter cylinder, the operation of the first hydraulic cylinder is stopped.
  • the material liquid between the plates is pressed into a filter cake with a very low water content.
  • the filtered water in each filter plate is discharged as follows: the filtered water in the active filter plate is filtered by a third filter.
  • the filtered water of the passive pressure filter disc enters the first water collecting cavity through the first support screen and the second support screen through the first support orifice plate and the second support orifice plate, and then passes through a plurality of third outlet holes to collect water.
  • the gap between the disk inflow sleeve and the hollow shaft then flows into the first connecting pipe; the filtered water that fixes the passive pressure filter disk passes through the fourth support screen and the fifth support screen through the fourth support orifice plate and the fifth support orifice plate into the first
  • the three water collecting chambers flow through the fifth water outlet holes to the water collecting ditch, and then flow into the hollow shaft through the sixth water outlet holes, and then flow into the first connecting pipe; the filtered water of the end cover pressure filter plate passes through the sixth filter screen.
  • the sixth supporting orifice plate enters the fourth water collecting cavity, flows into the second connecting pipe through the fourth outlet hole, and then flows into the first connecting pipe from the hollow shaft. Finally, all the filtered water concentrated in the first connecting pipe is passed through it.
  • the first outlet hole provided below flows into the outlet pipe and exits the machine;
  • the slag unloading program is: synchronously starting the first hydraulic cylinder and the fourth hydraulic cylinder to push the filter discs and cake in the filter cylinder toward the front end of the filter cylinder through the first hydraulic rod, and synchronously pass the fourth hydraulic pressure.
  • the rod drives the end cap filter plate to pull back.
  • the end cap filter plate is blocked by the third roller shaft bracket to synchronously pull the hollow shaft, the fixed passive filter plate and the movable passive filter plate back together.
  • the limiting plate on the hollow shaft pushes the sleeve and the movable passive filter plate together, so that the distance between the filter plates to be discharged between the front end of the filter cylinder and the fourth hydraulic cylinder is set.
  • the third hydraulic cylinder is activated to drive the third hydraulic rod to push the slag scraper holder and the slag scraper downward, and scrape the slag adhered to each filter screen into the automatic inclined slag bucket in the lower frame.
  • the third hydraulic cylinder will follow That is, the third hydraulic rod is driven to drive the slag scraper holder and the slag scraper upward to reset, and then the second hydraulic oil cylinder is started to rotate the automatic slag discharge bucket out of the outer belt conveyor of the machine through a rotating shaft, at this time the belt conveyor and The unloading device unloads the filter residue onto the belt conveyor and simultaneously outputs it outside the machine;
  • the backwashing procedure is as follows: open the water inlet valve, close the water outlet valve, start the high-pressure backflush pump set outside the machine to send the high-pressure backflush water from the water inlet pipe to the first connection pipe, and then the high-pressure water in the first connection pipe respectively Synchronous from: one, from several second water outlet holes of the active filter plate into its second water collection cavity, and then from each hole of the third support orifice plate to wash out the filter residue in the third filter mesh; Entered from the gap between the sleeve and the hollow shaft through the water collecting pan and several third water outlet holes into the first water collecting cavity, and then from the first support orifice plate and the second side of the first water collecting cavity respectively The outflow from each hole in the support orifice plate flushes the filter residue in the first and second filter mesh holes; three, flows from the center of the hollow shaft through the sixth water outlet hole, the gutter and the fifth water outlet hole into the first In the three water collecting chambers, and then flows out from the holes of the fourth support orific
  • the automatic high-pressure filter press of the present invention has a simple structure and few wearing parts.
  • the repeated operation of the filter press, slag unloading and backwashing methods disclosed in the present invention can realize large output, high pressure, low water content in filter residue, and automatic filter screen.
  • Backwash does not block, high degree of automation, durability, few wearing parts, wide application range and energy saving and high efficiency operation.
  • FIG. 1 is a schematic sectional structural view of an embodiment of the present invention
  • FIG. 2 is an enlarged view of A in FIG. 1;
  • Fig. 3 is a schematic diagram of the position of the filter plate during the slag unloading and backwashing procedures of the present invention.
  • the first collection chamber, 48 First reinforcement column, 49, second support orifice plate, 50, second filter screen, 51, first seal ring, 52, first support plate, 53, third filter screen, 54, second water collecting cavity, 55 , Third support orifice plate, 56, second reinforcement column, 57, second outlet hole, 58, second seal ring, 59, water collecting pan, 60, third outlet hole, 61, first inner support ring, 62 Third seal ring, 63, second outer support ring, 64, fourth filter screen, 65, fourth support orifice plate, 66, third water collecting cavity, 67, third reinforcing column, 68, fifth support hole Plate, 69, fifth filter, 70, fourth seal ring, 71, second support plate, 72, feed hole, 73, fourth water collecting cavity, 74, fourth reinforcing column, 75, sixth support hole Plate, 76, fourth outlet, 77, sixth filter, 78, fifth seal, 79, fifth outlet, 80, gutter, 81, sixth outlet, 82, second inner support ring
  • the specific embodiments of the automatic high-pressure filter press of the present invention mainly include: a pressure filter cylinder 1, an active filter plate 5, a movable passive filter plate 4, a fixed passive filter plate 3, and an end cap pressure.
  • Filter disc 2 first hydraulic cylinder 9, second hydraulic cylinder 22, third hydraulic cylinder 25, fourth hydraulic cylinder 32, slag scraper 29, automatic slag discharge bucket 40, belt conveyor 23, water collecting tank 42, water outlet pipe 18.
  • the feed pipe 31 and the frame 21 are composed.
  • the filter press cylinder 1 has a cylindrical shape, and outer flanges are provided at the front and rear ends.
  • the filter press cylinder 1 is provided with an active filter press disc 5 at the front end, and an end cap filter filter disc 2 at the rear end.
  • a fixed passive filter plate 3 is set at a certain distance from the end cover filter plate 2.
  • a plurality of active passive filter plates 4 are arranged between the active filter plate 5 and the fixed passive filter plate 3 in the filter cylinder 1. How much the number of discs 4 increases, the single output of the whole machine can be increased.
  • a hollow shaft 12 is set in the center of the filter press cylinder 1.
  • a fixed passive filter plate 3 is fixed to the hollow shaft 12 with bolts.
  • a sleeve 19 larger than its diameter, and a water collecting pan 59 fixed to each other by a welding method is provided at the end of the sleeve 19 near the movable passive filter plate 4. The sleeve 19 and the movable passive filter plate 4 are bolted to each other through the water collecting plate 59 Fixed connection.
  • the first active filter plate 5 is provided with a first connecting pipe 6 with flanges at both ends and fixedly connected to each other with bolts through the flange.
  • the other end of the first connecting pipe 6 is provided with a first hydraulic pressure with a flange.
  • the oil cylinder 9 is fixedly connected to each other by bolts through the flange of the first hydraulic rod 10, and a second connection pipe 33 with flanges at both ends is provided behind the end cover pressure filter plate 2 and is fixed to each other with bolts through the flanges.
  • the other end of the second connection pipe 33 is provided with a fourth hydraulic oil cylinder 32 with a flange and is fixedly connected to each other by bolts through the flange of the fourth hydraulic rod 34.
  • the front end flange of the pressure filter cylinder 1 passes several first tie rods.
  • the bolt 20 and the flange of the first hydraulic cylinder 9 are fixedly connected to each other.
  • the rear end flange of the pressure filter cylinder 1 is fixedly connected to the flange of the fourth hydraulic cylinder 32 through a plurality of second tie rod bolts 38.
  • a frame 21 is provided below the flange, the front and rear flanges of the filter press cylinder 1, and the flange of the fourth hydraulic oil cylinder 32, and each frame is fixed to the frame 21 with bolts.
  • a chute bracket 27 is provided above the rear flange of the filter cylinder 1 and the flange of the fourth hydraulic oil cylinder 32, and the lower end of the chute bracket 27 is bolted to the rear flange of the filter cylinder 1 and the 32 flange of the fourth hydraulic oil cylinder.
  • a third hydraulic oil cylinder 25 is provided above the chute bracket 27 and is fixedly connected to each other with bolts.
  • a slag knife holder 28 is provided below the third hydraulic oil cylinder 25 and is fixedly connected to the third hydraulic rod 26 with bolts.
  • the two ends of the slag knife holder 28 are slidably connected to the chute bracket 27, and the slag knife holder 28 is provided with a plurality of squeegee blades 29 at the lower end and fixedly connected to each other with bolts.
  • An automatic cylinder slag hopper 40 is provided in the lower frame 21 between the rear end flange of the pressure filter cylinder 1 and the fourth hydraulic oil cylinder 32 flange.
  • the automatic slag hopper 40 is provided with a slag hopper support 41 with a shaft sleeve.
  • a shaft sleeve fixed on the frame 21 is provided on the upper and lower frames 21 at one end of the automatic slag hopper 40, and a rotating shaft 39 is provided in the shaft sleeve and the shaft sleeve of the slag hopper bracket 41.
  • the automatic slag hopper 40 passes The rotating shaft 39 is rotatably connected to the frame 21, and a second hydraulic oil cylinder 22 is provided beside the slag hopper bracket 41.
  • the second hydraulic rod 24 in the cylinder is rotatably connected to the slag hopper bracket 41.
  • the second hydraulic cylinder 22 The other end is hinged and connected with the bracket fixed on the frame 21 and the frame 21.
  • a water collecting tank 42 is provided below the automatic slag hopper 40, and a belt conveyor 23 is provided outside the frame 21 below the automatic slag hopper 40.
  • One end of the belt conveyor 23 is fixed to the frame 21 through a support frame 43.
  • One end of the hollow shaft 12 and the sleeve 19 extends through the center of the active filter plate 5 into the first connection pipe 6, and the other end of the hollow shaft 12 extends through the center of the end cover filter plate 2 into the second connection pipe 33.
  • a plurality of self-aligning first rollers 7 are provided outside the 19.
  • the first roller 7 and the first bracket 7 are fixedly connected to each other with bolts.
  • the first roller 7 and the sleeve 19 are in a rolling connection with each other.
  • a plurality of self-aligning second rollers 8 are provided.
  • the shaft bracket of the second roller 8 is closely connected to the shaft bracket of the first roller 7 and the sleeve 19 with bolts.
  • the second roller 8 and the hollow shaft 12 are in rolling connection with each other.
  • the rear end of the hollow shaft 12 is provided with a limit plate 11 which is close to the shaft bracket of the second roller 8.
  • the limit plate 11 and the hollow shaft 12 are fixedly connected with each other by bolts.
  • a second connecting pipe 33 is located at the center of the end cap filter plate 2.
  • a plurality of self-aligning third rollers 35 are provided on the hollow shaft 12 protruding from the inside.
  • the shaft support of the third roller 35 abuts on the second support plate 71 and is fixedly connected with the hollow shaft 12 by bolts.
  • the second connecting pipes 33 are connected to each other in a rolling manner.
  • a first water outlet 13 is provided below the first connection pipe 6, and a tee 16 is provided below the first water outlet 13 and is fixedly connected to the first connection pipe 6.
  • a water outlet 18 is provided at the lower end of the tee 16 and is fixedly connected to each other.
  • a water outlet valve 17 is provided on the water outlet pipe 18, a water inlet pipe 14 is provided on the side end of the three-way pipe 16 and is fixedly connected to each other, a water inlet valve 15 is provided on the water inlet pipe 14, and a feed hole is provided on the upper part of the end cover pressure filter plate 72.
  • a feeding pipe 31 is provided outside the feeding hole 72.
  • the feeding pipe 31 and the second support plate 71 are fixedly connected to each other.
  • the feeding pipe 31 is provided with a feeding valve 30.
  • a fixed passive filter plate 3 is provided with a first
  • a feeding port 36 is provided with a second feeding port 37 below the movable passive filter plate 4.
  • the active filter plate 5 is provided with a first support plate 52 having a diameter smaller than that of the filter cylinder 1.
  • the first support plate 52 is provided with a second water collecting cavity 54 and a plurality of second water outlet holes 57 and a second water collecting cavity 54.
  • a third support hole plate 55 is provided on the front, and a third filter screen 53 is provided on the front of the third support hole plate 55.
  • the third support hole plate 55 and the periphery of the third filter screen 53 are fixedly connected to the first support plate 52 together.
  • a plurality of second reinforcing posts 56 are provided in the second water collecting cavity 54 between a support plate 52 and the third support hole plate 55 and one end is fixedly connected to the first support plate 52.
  • An outer side of the first support plate 52 is provided.
  • the first sealing ring 51 is in sliding connection with the filter press cylinder 1
  • a second sealing ring 58 is provided in the inner side of the first support plate 52 and is in sliding connection with the sleeve 19.
  • a second support plate 71 having a diameter smaller than that of the pressure filter cylinder 1 is provided on the end cover pressure filter plate 2.
  • the upper portion of the second support plate 71 is provided with a feeding hole 72, and the lower portion is provided with a plurality of fourth water outlet holes 76.
  • the second support plate A fourth water collecting cavity 73 is provided on 71, a sixth supporting hole plate 75 is provided in front of the fourth water collecting cavity 73, a sixth filter screen 77, a sixth supporting hole plate 75, and a first The periphery of the six filters 77 is fixedly connected with the second support plate 71 together.
  • the fourth water collecting cavity 73 between the second support plate 71 and the sixth support orifice plate 75 is provided with a plurality of fourth reinforcing posts 74 at one end and
  • the second support plate 71 is fixedly connected to each other.
  • a fourth seal ring 70 is provided on the outer side of the second support plate 71 and is slidably connected to the pressure filter cylinder 1.
  • a fifth seal ring 78 is provided on the inner side of the second support plate 71 and is hollow.
  • the shaft 12 is in a sliding connection.
  • a second outer support ring 63 having a diameter smaller than that of the filter press cylinder 1 is provided on the outer side of the fixed passive filter plate 3, and a second inner support ring 82 is provided on the inner side thereof.
  • a water collecting ditch 80 and A plurality of fifth water outlet holes 79 and a plurality of sixth water outlet holes 81 are provided on the hollow shaft 12 in the water collecting ditch 80.
  • the second inner support ring 82 is fixedly connected with the hollow shaft 12 by bolts.
  • a fourth support hole plate 65 is provided on one side between the second outer support rings 63, and a fourth filter screen 64 is arranged in front of the fourth support hole plate 65, and the inner and outer edges thereof are together with the second inner support ring 82 and the second
  • the outer support ring 63 is fixedly connected to each other, and the other side is provided with a fifth support hole plate 68.
  • the fifth support hole plate 68 is provided with a fifth filter screen 69 and its inner and outer edges are together with the second inner support ring 82 and the first The two outer support rings 63 are fixedly connected to each other.
  • a plurality of third reinforcing pillars 67 are disposed in the third water collecting cavity 66 between the fourth support orifice plate 65 and the fifth support orifice plate 68, and one end thereof is in line with the fourth support orifice plate 65. Fixed connection.
  • a first outer support ring 44 smaller than the filter press cylinder 1 is provided on the outer side of the movable passive filter plate 4, and a first inner support ring 61 is provided on the inner side thereof.
  • the third inner support ring 61 is provided with a plurality of third water outlet holes 60.
  • the third seal ring 62 are in sliding connection with the hollow shaft 12.
  • a second support hole plate 49 is provided on the side between the first inner support ring 61 and the first outer support ring 44, and a first support hole plate 49 is provided in front of the second support hole plate 49.
  • the two filters 50 and their inner and outer edges are fixedly connected to the first inner support ring 61 and the first outer support ring 44 together, and the other side is provided with a first support orifice plate 46, and the first support orifice plate 46 is provided on the outside.
  • the first filter screen 45 and its inner and outer edges are fixedly connected to the first inner support ring 61 and the first outer support ring 44 together.
  • the first set between the first support orifice plate 46 and the second support orifice plate 49 The water cavity 47 is provided with a plurality of first reinforcing posts 48 at one end thereof and is fixedly connected to the first support hole plate 46.
  • the automatic high-pressure filter press further includes an automatic control system, which includes a plurality of position sensors and pressure sensors (not shown in the figure).
  • the automatic control system is a conventional automatic control system for implementing various The start and stop of the hydraulic cylinder controls the opening and closing of the valve.
  • the second filter press program then start the feed pump set outside the machine to feed the sewage or slurry to be processed from the feed pipe 31 through the feed hole 72 into the filter tank 1, and then feed from the first Port 36 and the second feed port 37 are fed into the cavities in the filter press cylinder 1.
  • the pressure in the cylinder increases to the point that the feed pump can no longer feed, and it can enter the filter press.
  • the program closes the feed valve 30, activates the first hydraulic cylinder 9 and causes the first hydraulic rod 10 to drive the active filter plate 5 to the top of the filter cylinder 1 through the first connecting pipe 6.
  • the filtered water in the active filter press disc 5 is:
  • the three filtering screens 53 enter the third supporting orifice plate 55 to the second water collecting cavity 54 and then flow into the first connecting pipe 6 through the plurality of second water outlet holes 57.
  • the filtered water of the movable passive pressure filter disc 4 is:
  • the filter screen 45 and the second filter screen 50 enter the first water collecting cavity 47 through the first supporting orifice plate 46 and the second supporting orifice plate 49, and then flow into the casing from the third water outlet holes 60 through the water collecting pan 59.
  • the filtered water of the fixed passive filter plate 3 is: the fourth filter 64 and the fifth filter 69 pass through the fourth support orifice plate 65 and the first
  • the five supporting orifice plates 68 enter the third water collecting cavity 66 and then flow into the water collecting ditch 80 through the number of fifth water outlet holes 79 and then flow into the hollow shaft 12 through the number of sixth water outlet holes 81 and then into the first connecting pipe 6;
  • the filtered water of the end cap pressure filter disc 2 is: the sixth filtering net 77 enters the fourth water collecting cavity 73 through the sixth supporting orifice plate 75, and then flows into the second connecting pipe 33 through the fourth water outlet hole 76, and then from
  • the hollow shaft 12 flows into the first connecting pipe 6, and finally all the filtered water collected in the first connecting pipe 6 flows into the water outlet pipe 18 through the first water outlet hole 13 provided below it. outer.
  • the first hydraulic cylinder 9 and the fourth hydraulic cylinder 32 are started synchronously, and the filter discs and filter cake in the filter cylinder 1 are pushed toward the front end of the filter cylinder 1 by the first hydraulic rod 10 Move, synchronously drive the end cover pressure filter disc 2 to pull back through the fourth hydraulic rod 34, and then the end cover pressure filter disc 2 blocks the hollow shaft 12 and fixed passive pressure filter disc 3 through the shaft bracket of the third roller 35. And the active passive filter plate 4 is pulled back together.
  • the active filter plate 5 is pushed to the front filter cylinder 1 port, the first hydraulic cylinder 9 immediately stops working.
  • the end cover filter plate 2 is moved backward to The set discharge position immediately stops the operation of the fourth hydraulic cylinder 32.
  • the limit plate 11 on the hollow shaft 12 pushes the sleeve 19 and the movable passive filter plate 4 to move together, so that The distance between the filter discs of the filter residue to be discharged between the front end of the filter cylinder 1 and the fourth hydraulic oil cylinder 32 reaches the set slag discharge distance.
  • the third hydraulic oil cylinder 25 is driven to drive the third hydraulic rod 26 to scrape the slag.
  • the knife holder 28 and the slag scraper 29 are pushed down to scrape the slag adhered to each screen onto the lower machine.
  • scum intermediate blade may be designed with a U-shaped groove, temporal scum core pipe, casing and other components by a U-shaped slot to obtain the largest possible area of the slag scraper.
  • the third hydraulic cylinder 25 drives the third hydraulic rod 26 to reset the squeegee bracket 28 and the squeegee 29 upward, and then starts the second hydraulic cylinder 22 to rotate the automatic slag discharge bucket 40 through the shaft 39 Above the belt conveyor 23 outside the machine, at this time, the belt conveyor 23 and the self-unloading device are simultaneously activated to discharge the filter residue onto the belt conveyor 23 and simultaneously output out of the machine.
  • the water inlet valve 15 is opened and the water outlet valve is closed 17.
  • the high-pressure backwash pump installed outside the starter sends the high-pressure backwash water from the water inlet pipe 14 into the first connection pipe 6, Then the high-pressure water in the first connection pipe 6 is synchronized from: one, from the several second water outlet holes 57 of the active filter plate 5 into its second water collecting cavity 54 and then from the holes of the third support orifice plate 55 respectively.
  • the outflow flushes the filter residue in the mesh of the third filter screen 53; 2. It enters from the gap between the sleeve 19 and the hollow shaft 12 through the water collecting pan 59 and a plurality of third water outlet holes 60 into the first water collecting cavity 47.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtration Of Liquid (AREA)

Abstract

Disclosed are an automatic high-pressure filter press, and a filter pressing, residue discharging and back washing method therefor. The automatic high-pressure filter press comprises: a filter press cylinder (1), filter press plates (2, 3, 4, 5), a first hydraulic cylinder (9), a first connecting pipe (6), a residue-scraping device, an automatic residue-discharging device, a filtered water drainage device, a back washing device, a material inlet pipe (31) and a machine frame (21), wherein an active filter press plate (5), a movable passive filter press plate (4), a fixed passive filter press plate (3) and an end cover filter press plate (2) are provided inside the filter press cylinder (1); the residue-scraping device is arranged above a position between the end cover filter press plate (2) and a fourth hydraulic cylinder (32); and an automatic residue-discharging bucket (40), a water collection tank (42), and a belt conveyor (23), which is located outside the machine frame, are arranged below the position between the end cover filter press plate and the fourth hydraulic cylinder. During operation, an external slurry pump feeds a slurry to positions between the filter press plates (2, 3, 4, 5) inside the filter press cylinder (1) via the material inlet pipe (31); the first hydraulic cylinder (9) pushes the active filter press plate (5) to press the slurry inside the filter press cylinder (1) into filter residue cakes, and the filter residue cakes are discharged to the outside of the machine by means of the automatic residue-discharging device; by means of the configuration of water collection cavities (47, 54, 66, 73) being in communication with the first connecting pipe (6), filtered water from the filter press plates (2, 3, 4, 5) is collected and drained into the first connecting pipe (6), and is then drained to the outside of the machine; and for back washing, back washing water is introduced, enters the water collection cavities (47, 54, 66, 73) by means of the configuration of the first connecting pipe (6) being in communication with the water collection cavities (47, 54, 66, 73), and then performs back washing for filter screens.

Description

自动高压压滤机及其压滤卸渣反冲洗方法Automatic high-pressure filter press and method for backwashing of slag removal by pressure filtration 技术领域Technical field
本发明涉及一种压滤机,属于分离过滤技术领域,具体涉及一种自动高压压滤机及其压滤卸渣反冲洗方法。The invention relates to a filter press, which belongs to the technical field of separation filtration, and in particular relates to an automatic high-pressure filter press and a method for backwashing the filter press and slag removal.
背景技术Background technique
目前市面上使用的较先进的自动立式压滤机,是由数量众多的活动滤板、隔膜板、料浆软管、液压软管、相当长的循环滤布、复杂的框架组成件及大吨位的顶泵压紧机构组成。该机在作业时存在活动滤板数量和活动密封部件很多并且面积大、易损件多、整机结构复杂、运行维护成本高的缺点,同时还存在因单位面积压力小导致压出的滤饼含水率高等缺点。The more advanced automatic vertical filter presses currently used in the market are composed of a large number of movable filter plates, diaphragm plates, slurry hoses, hydraulic hoses, relatively long circulating filter cloths, complex frame components and large Composed of tonnage top pump compaction mechanism. During operation, the machine has the disadvantages of a large number of movable filter plates and a large number of movable sealing parts, a large area, many wearing parts, a complex structure of the whole machine, and high operation and maintenance costs. At the same time, there are filter cakes that are extruded due to a small unit area pressure. Disadvantages such as high water content.
发明内容Summary of the Invention
本发明的目的是解决目前市面上的压滤机存在的上述缺点,提供一种自动高压压滤机,能广泛应用于污水处理的污泥、高岭土、煤泥、尾矿等产品及其它需要脱水的产品压滤脱水,具有产量高、单位面积压力大,滤渣饼含水量低、经久耐用、易损件少、节能高效的优点。The purpose of the present invention is to solve the above-mentioned shortcomings of filter presses currently on the market, to provide an automatic high-pressure filter press, which can be widely used in sewage treatment sludge, kaolin, slime, tailings and other products and other dewatering The product has the advantages of high yield, high pressure per unit area, low moisture content of filter cake, durability, few wearing parts, energy saving and high efficiency.
为达到上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种自动高压压滤机,包括:压滤缸、主动压滤盘、活动被动压滤盘、固定被动压滤盘、端盖压滤盘、第一液压油缸,第四液压油缸、出水管、进料管、第一连接管、第二连接管及机架;呈圆筒形的压滤缸前后两端各设置有外法兰并固定在机架上,压滤缸内从前到后依次设置有主动压滤盘、活动被动压滤盘、固定被动压滤盘、端盖压滤盘;压滤缸中心设置有空心轴,固定被动压滤盘固定在空心轴上,空心轴外设置有大于其直径的套管,套管一端与活动被动压滤 盘连接,套管另一端设置有数个调心用的第二滚轮,第二滚轮通过第二滚轮轴支架与套管固定连接并与空心轴外壁相互呈滚动连接,空心轴后端设置有第二滚轮的限位板;空心轴及套管穿过主动压滤盘中心伸入第一连接管内,空心轴另一端穿过端盖压滤盘中心伸入第二连接管内;第一连接管一端与主动压滤盘固定连接,另一端与固定在机架上的第一液压油缸的第一液压杆固定连接;第二连接管一端与端盖压滤盘固定连接,另一端与固定在机架上的第四液压油缸的第四液压杆固定连接。An automatic high-pressure filter press includes a filter press cylinder, an active filter press disc, a movable passive filter press disc, a fixed passive filter press disc, an end cover filter press disc, a first hydraulic oil cylinder, a fourth hydraulic oil cylinder, a water outlet pipe, Feed pipe, first connecting pipe, second connecting pipe and frame; cylindrical filter press cylinders are provided with outer flanges at the front and rear ends and fixed on the frame, and the filter press cylinder is arranged in order from front to back There are active filter plate, movable passive filter plate, fixed passive filter plate, and end cap filter plate; a hollow shaft is set in the center of the filter cylinder, and the fixed passive filter plate is fixed on the hollow shaft. The diameter of the sleeve, one end of the sleeve is connected with the movable passive filter plate, and the other end of the sleeve is provided with a plurality of second rollers for self-alignment. The second roller is fixedly connected to the sleeve through the second roller shaft bracket and is connected with the hollow shaft. The outer wall is in a rolling connection with each other. The rear end of the hollow shaft is provided with a limiting plate for the second roller; the hollow shaft and the sleeve extend through the center of the active filter plate into the first connection tube, and the other end of the hollow shaft passes through the end cover filter plate. The center extends into the second connecting pipe; One end is fixedly connected to the active filter plate, the other end is fixedly connected to the first hydraulic rod of the first hydraulic cylinder fixed on the frame; one end of the second connection pipe is fixedly connected to the end cover filter plate, and the other end is fixed to the machine The fourth hydraulic rod of the fourth hydraulic oil cylinder on the rack is fixedly connected.
更进一步地:该自动高压压滤机还设置有固定在机架上的滑槽支架与第三液压油缸,所述的滑槽支架固定在压滤缸后端与第四液压油缸之间上方,所述的第三液压油缸下方驱动设置有刮渣刀支架,刮渣刀支架二端与滑槽支架呈滑动连接,刮渣刀支架下端设置有数个刮渣刀。Furthermore, the automatic high-pressure filter press is further provided with a chute bracket and a third hydraulic oil cylinder fixed on the frame, and the chute bracket is fixed above the rear end of the filter cylinder and the fourth hydraulic oil cylinder, A slag scraper bracket is driven and arranged below the third hydraulic oil cylinder, two ends of the slag scraper bracket are slidably connected to the chute bracket, and a plurality of slag scraper blades are arranged at the lower end of the slag scraper bracket.
更进一步地:该自动高压压滤机还包括自动卸渣斗,所述自动卸渣斗设置在刮渣刀支架下方并通过轴套转动设置在机架上,自动卸渣斗通过第二液压油缸实现水平面上一定角度的转动;所述的自动卸料斗下方设置有集水槽,自动卸料斗下方机架外设置有皮带输送机。Furthermore: the automatic high-pressure filter press further comprises an automatic slag discharge hopper, which is arranged below the slag scraper bracket and is arranged on the frame through a shaft sleeve, and the automatic slag discharge hopper passes through the second hydraulic oil cylinder A certain angle of rotation on the horizontal plane is realized; a water collecting tank is arranged below the automatic unloading hopper, and a belt conveyor is arranged outside the frame below the automatic unloading hopper.
更进一步地:所述的主动压滤盘上设置有直径小于压滤缸的第一支承盘,第一支承盘上设置有第二集水腔及数个第二出水孔,第二集水腔前面设置有第三支承孔板,第三支承孔板前面设置有第三过滤网,第三支承孔板及第三过滤网周边一起固定连接在第一支承盘上,第一支承盘与第三支承孔板之间的第二集水腔中设置有数个第二加强柱;第一支承盘外周设置有第一密封圈并与压滤缸呈滑动连接,第一支承盘内周设置有第二密封圈并与套管呈滑动连接。Furthermore, the active pressure filter plate is provided with a first support plate having a diameter smaller than the pressure filter cylinder, and the first support plate is provided with a second water collecting cavity and a plurality of second water outlet holes, and the second water collecting cavity A third support orifice is provided on the front, a third filter is disposed on the front of the third support orifice, and the third support orifice and the periphery of the third filter are fixedly connected to the first support plate together. The first support plate and the third A plurality of second reinforcing columns are provided in the second water collecting cavity between the supporting orifice plates; a first sealing ring is provided on the outer periphery of the first supporting plate and is slidably connected with the filter press cylinder; a second bearing is provided on the inner periphery of the first supporting plate. The seal ring is in sliding connection with the sleeve.
更进一步地:所述的端盖压滤盘上设置有直径小于压滤缸的第二支承盘, 第二支承盘上部设置有进料孔,其下部设置有数个第四出水孔,第二支承盘上设置有第四集水腔,第四集水腔前面设置有第六支承孔板、第六支承孔板前面设置有第六过滤网,第六支承孔板及第六过滤网周边一起与第二支承盘相互固定连接,第二支承盘与第六支承孔板之间的第四集水腔中设置有数个第四加强柱,第二支承盘外周设置有第四密封圈并与压滤缸呈滑动连接,第二支支盘内周设置有第五密封圈并与空心轴呈滑动连接。Furthermore, the end cover pressure filter plate is provided with a second support plate having a diameter smaller than the pressure filter cylinder, an upper portion of the second support plate is provided with a feeding hole, and a lower portion is provided with a plurality of fourth water outlet holes, and the second support A fourth water collecting cavity is arranged on the plate, a sixth supporting orifice plate is arranged in front of the fourth collecting cavity, a sixth filtering net is arranged in front of the sixth supporting orifice plate, and the sixth supporting orifice plate and the periphery of the sixth filtering net together with The second support plate is fixedly connected to each other. The fourth water collecting cavity between the second support plate and the sixth support orifice plate is provided with a plurality of fourth reinforcing columns. A fourth seal ring is provided on the outer periphery of the second support plate and is connected with the filter press. The cylinder is in a sliding connection, and a fifth seal ring is provided on the inner periphery of the second support plate and is in sliding connection with the hollow shaft.
更进一步地:所述的固定被动压滤盘外周设置有直径小于压滤缸的第二外支承环,内周设置有第二内支承环,第二内支承环上设置有集水沟及数个第五出水孔,集水沟内的空心轴上设置有数个第六出水孔,第二内支承环与空心轴固定连接;第二内支承环与第二外支承环之间对称安装有第四支承孔板和第五支承孔板,第四支承孔板外面设置有第四过滤网,第五支承孔板外面设置有第五过滤网;第四支承孔板与第五支承孔板之间为第三集水腔,第三集水腔内设置有数个支撑第四支承孔板与第五支承孔板的第三加强柱。Furthermore, a second outer support ring having a diameter smaller than the filter press cylinder is provided on the outer periphery of the fixed passive filter plate, a second inner support ring is provided on the inner periphery, and a gutter and a number are provided on the second inner support ring. A fifth water outlet hole, a plurality of sixth water outlet holes are provided on the hollow shaft in the water collecting ditch, and the second inner support ring is fixedly connected to the hollow shaft; a second inner support ring is symmetrically installed with the second outer support ring There are four supporting orifice plates and a fifth supporting orifice plate, a fourth filtering net is arranged outside the fourth supporting orifice plate, and a fifth filtering net is arranged outside the fifth supporting orifice plate; between the fourth supporting orifice plate and the fifth supporting orifice plate For the third water collecting cavity, a plurality of third reinforcing columns supporting the fourth supporting orifice plate and the fifth supporting orifice plate are arranged in the third water collecting cavity.
更进一步地:所述的活动被动压滤盘外周设置有小于压滤缸的第一外支承环,内周设置有第一内支承环,第一内支承环上设置有数个第三出水孔及第三密封圈并与空心轴呈滑动连接;第一内支承环与第一外支承环之间对称安装有第一支承孔板和第二支承孔板,第一支承孔板外面设置有第一过滤网,第二支承孔板外面设置有第二过滤网,第一支承孔板与第二支承孔板之间的第一集水腔中设置有数个支撑第一支承孔板和第二支承孔板的第一加强柱。Furthermore, the outer periphery of the movable passive filter plate is provided with a first outer support ring smaller than the filter cylinder, the inner periphery is provided with a first inner support ring, and the first inner support ring is provided with a plurality of third water outlet holes and The third sealing ring is in sliding connection with the hollow shaft; a first support orifice plate and a second support orifice plate are symmetrically installed between the first inner support ring and the first outer support ring, and a first support orifice plate is provided with a first A filter screen, a second filter screen is provided outside the second support orifice plate, and a plurality of support first support orifice plates and second support holes are provided in a first water collecting cavity between the first support orifice plate and the second support orifice plate. The first reinforcement column of the board.
更进一步地:所述的第一连接管下方设置有第一出水孔,第一出水孔下方设置有三通管,三通管下端设置有出水管,出水管上设置有出水阀;三通管侧端设置有进水管,进水管上设置有进水阀;端盖压滤盘上部设置有进料孔,进 料孔外设置有进料管,进料管与第二支承盘相互固定连接,进料管上设置有进料阀;固定被动压滤盘下边设置有第一进料口,活动被动压滤盘下边设置有第二进料口。Furthermore, a first water outlet is provided below the first connecting pipe, a three-way pipe is provided below the first water outlet, a water outlet pipe is provided at the lower end of the three-way pipe, and a water outlet valve is provided on the water outlet pipe; A water inlet pipe is provided at the end, and a water inlet valve is provided on the water inlet pipe; a feed hole is provided at the upper part of the end cap filter plate, and a feed pipe is provided outside the feed hole, and the feed pipe and the second support plate are fixedly connected to each other, and A feeding valve is arranged on the material pipe; a first feeding port is arranged under the fixed passive filter plate, and a second feeding port is arranged under the movable passive filter plate.
更进一步地:所述的套管外设置有数个调心用的第一滚轮,第一滚轮安装在与第一支承盘相互固定连接的第一滚轮轴支架上,第一滚轮与套管相互呈滚动连接;在端盖压滤盘中心第二连接管内伸出的空心轴上设置有数个调心用的第三滚轮,第三滚轮轴支架与空心轴固定连接,第三滚轮与第二连接管相互呈滚动连接。Furthermore, a plurality of self-aligning first rollers are provided outside the sleeve. The first rollers are mounted on a first roller shaft bracket fixedly connected to the first support plate. The first rollers and the sleeves are mutually Rolling connection; a number of centering third rollers are provided on the hollow shaft protruding from the second connecting tube in the center of the end cap filter plate, the third roller shaft bracket is fixedly connected to the hollow shaft, and the third roller is connected to the second connecting tube Rolling connections to each other.
更进一步地,本发明所述的自动高压压滤机还包括自动控制系统,该控制系统包括多个位置传感器、压力传感器,该自动控制系统为常规的自动控制系统,用于实现各液压油缸的启停,控制阀门的开闭。Furthermore, the automatic high-pressure filter press according to the present invention further includes an automatic control system including a plurality of position sensors and pressure sensors. The automatic control system is a conventional automatic control system for realizing the hydraulic cylinders. Start and stop, control the opening and closing of the valve.
本发明还提供了一种采用了上述自动高压压滤机的压滤、卸渣及反冲洗方法,该方法在于作业时循环进行以下程序:复位待压滤程序——压滤程序——卸渣程序——反冲洗程序;The invention also provides a method for filtering, slag-removing and backwashing using the above-mentioned automatic high-pressure filter press. The method consists in performing the following procedures cyclically during operation: resetting the filter-to-be-pressed program-filter press program-slag unloading Procedure-backwash procedure;
所述复位待压滤程序为:先同步启动第一液压油缸驱动第一液压杆往后拉、第四液压油缸驱动第四液压杆往前顶,使压滤缸内的主动压滤盘退到压滤缸后端位置,端盖压滤盘进入压滤缸前端呈密封状态,固定被动压滤盘及活动被动压滤盘在第一滚轮轴支架、第二滚轮轴支架、限位板及第三滚轮轴支架的推动限位下,在压滤缸内按设定的距离分布定位,接着启动第二液压油缸把自动卸渣斗推进机架内,同时启动第三液压油缸把刮渣刀支架并带动各刮渣刀往上复位,而后关闭进水阀,打开出水阀及进料阀;The procedure for resetting the filter to be pressed is as follows: firstly, the first hydraulic oil cylinder is driven to pull the first hydraulic rod backward, and the fourth hydraulic oil cylinder is driven to push the fourth hydraulic rod forward, so that the active filter plate in the filter cylinder is retracted to At the rear end of the pressure filter cylinder, the end cap filter plate enters the front of the filter cylinder and is sealed. The fixed passive filter plate and the movable passive filter plate are in the first roller shaft bracket, the second roller shaft bracket, the limit plate and the first Under the pushing limit of the three-roller shaft bracket, it is positioned according to the set distance in the filter cylinder, then the second hydraulic oil cylinder is started to push the automatic slag discharge bucket into the frame, and the third hydraulic oil cylinder is also started to support the squeegee blade holder. And drive the slag scraper upward to reset, then close the water inlet valve, open the water outlet valve and the feed valve;
所述的压滤程序为:启动机外设置的给料泵把要处理的污水或浆料从进料 管经进料孔送入压滤缸内,再从第一进料口及第二进料口送入压滤缸内各空腔,当压滤缸内各空腔充满后缸内压力升高到给料泵无法再送料时关闭进料阀,启动第一液压油缸使第一液压杆通过第一连接管带动主动压滤盘往压滤缸内顶,这时压滤缸内的活动被动压滤盘及固定被动压滤盘在它们之间的料液推动下被动的被挤压往端盖压滤盘方向移动,各压滤盘之间由于过滤水的逐渐流失其间距逐步缩小,当运行到压滤缸内设置最高压力时,停止第一液压油缸的运行,这时各压滤盘之间的料液就压成了含水量很低的滤渣饼;在压滤过程中,各压滤盘中的滤水是这样排出的:主动压滤盘中的滤水由第三过滤网进入第三支承孔板到第二集水腔再经数个第二出水孔流入第一连接管内;活动被动压滤盘的滤水分别由第一过滤网、第二过滤网通过第一支承孔板及第二支承孔板进入第一集水腔内,而后再由数个第三出水孔经集水盘流入套管与空心轴之间的间隙再流入第一连接管内;固定被动压滤盘的滤水由第四过滤网、第五过滤网通过第四支承孔板及第五支承孔板进入第三集水腔再经数个第五出水孔流到集水沟再由数个第六出水孔流入空心轴内后流入第一连接管内;端盖压滤盘的滤水由第六过滤网经第六支承孔板进入第四集水腔,再由第四出水孔流入第二连接管内,然后再从空心轴中流入第一连接管内,最后第一连接管内所集中的所有滤水由在其下方设置的第一出水孔流入出水管排出机外;The filter press procedure is as follows: the feed pump set outside the machine is started to send the sewage or slurry to be processed from the feed pipe into the filter tank through the feed hole, and then from the first feed port and the second feed The feed port is sent into the cavities in the filter press cylinder. When the cavities in the filter press cylinder are full, the pressure in the cylinder rises to the point that the feeding pump can no longer feed, and the feeding valve is closed, and the first hydraulic cylinder is activated to make the first hydraulic rod The active filter plate is driven to the top of the filter cylinder through the first connecting pipe. At this time, the movable passive filter plate and the fixed passive filter plate in the filter cylinder are passively squeezed toward each other by the material liquid between them. The end cap filter plate moves in the direction, and the distance between the filter plates is gradually reduced due to the gradual loss of filtered water. When the maximum pressure is set in the filter cylinder, the operation of the first hydraulic cylinder is stopped. The material liquid between the plates is pressed into a filter cake with a very low water content. During the filter press process, the filtered water in each filter plate is discharged as follows: the filtered water in the active filter plate is filtered by a third filter. Enter the third supporting orifice plate to the second water collecting cavity and flow into the first connecting pipe through several second water outlet holes; The filtered water of the passive pressure filter disc enters the first water collecting cavity through the first support screen and the second support screen through the first support orifice plate and the second support orifice plate, and then passes through a plurality of third outlet holes to collect water. The gap between the disk inflow sleeve and the hollow shaft then flows into the first connecting pipe; the filtered water that fixes the passive pressure filter disk passes through the fourth support screen and the fifth support screen through the fourth support orifice plate and the fifth support orifice plate into the first The three water collecting chambers flow through the fifth water outlet holes to the water collecting ditch, and then flow into the hollow shaft through the sixth water outlet holes, and then flow into the first connecting pipe; the filtered water of the end cover pressure filter plate passes through the sixth filter screen. The sixth supporting orifice plate enters the fourth water collecting cavity, flows into the second connecting pipe through the fourth outlet hole, and then flows into the first connecting pipe from the hollow shaft. Finally, all the filtered water concentrated in the first connecting pipe is passed through it. The first outlet hole provided below flows into the outlet pipe and exits the machine;
所述的卸渣程序为:同步启动第一液压油缸及第四液压油缸通过第一液压杆推动压滤缸内的各压滤盘及滤渣饼向压滤缸前端方向移动,同步通过第四液压杆带动端盖压滤盘往后拉,这时端盖压滤盘又通过第三滚轮的轴支架挡住同步把空心轴、固定被动压滤盘及活动被动压滤盘一齐往后拉动,当主动压滤盘被推到前端压滤缸口时,第一液压油缸停止工作,当端盖压滤盘往后移到已设 置的卸料位置时停止第四液压油缸工作,这时由于空心轴的移动,空心轴上的限位板推动套管及活动被动压滤盘一齐移动,使在压滤缸前端与第四液压油缸之间待卸滤渣的各压滤盘之间的距离达到已设置好的卸渣距离,这时启动第三液压油缸驱动第三液压杆把刮渣刀支架及刮渣刀往下推,把粘在各滤网上的滤渣刮入下方机架内的自动斜渣斗内,待滤渣卸完后,第三液压缸随即驱动第三液压杆带动刮渣刀支架及刮渣刀往上复位,而后启动第二液压油缸通过转轴把自动卸渣斗转出机外皮带输送机上方,这时同时启动皮带输送机及自卸装置把滤渣卸到皮带输送机上并同时输出机外;The slag unloading program is: synchronously starting the first hydraulic cylinder and the fourth hydraulic cylinder to push the filter discs and cake in the filter cylinder toward the front end of the filter cylinder through the first hydraulic rod, and synchronously pass the fourth hydraulic pressure. The rod drives the end cap filter plate to pull back. At this time, the end cap filter plate is blocked by the third roller shaft bracket to synchronously pull the hollow shaft, the fixed passive filter plate and the movable passive filter plate back together. When the pressure filter disc is pushed to the front pressure filter cylinder port, the first hydraulic oil cylinder stops working. When the end cover pressure filter disc moves backward to the set discharge position, the fourth hydraulic oil cylinder stops working. At this time, due to the hollow shaft's Move, the limiting plate on the hollow shaft pushes the sleeve and the movable passive filter plate together, so that the distance between the filter plates to be discharged between the front end of the filter cylinder and the fourth hydraulic cylinder is set. At this time, the third hydraulic cylinder is activated to drive the third hydraulic rod to push the slag scraper holder and the slag scraper downward, and scrape the slag adhered to each filter screen into the automatic inclined slag bucket in the lower frame. After the filter residue is unloaded, the third hydraulic cylinder will follow That is, the third hydraulic rod is driven to drive the slag scraper holder and the slag scraper upward to reset, and then the second hydraulic oil cylinder is started to rotate the automatic slag discharge bucket out of the outer belt conveyor of the machine through a rotating shaft, at this time the belt conveyor and The unloading device unloads the filter residue onto the belt conveyor and simultaneously outputs it outside the machine;
所述的反冲洗程序为:打开进水阀,关闭出水阀,启动机外设置的高压反冲泵把高压反冲水从进水管送入第一连接管内,然后第一连接管内的高压水分别同步从:一、从主动压滤盘的数个第二出水孔流入其第二集水腔再分别从第三支承孔板的各孔中流出冲刷第三过滤网网孔中的滤渣;二、从套管与空心轴之间的间隙中进入通过集水盘及数个第三出水孔进第一集水腔内,而后再分别从第一集水腔两边的第一支承孔板及第二支承孔板中的各个孔中流出分别冲刷第一过滤网及第二过滤网网孔中的滤渣;三、从空心轴中心流入通过第六出水孔、集水沟及第五出水孔流进第三集水腔内,而后再从第三集水腔两边的第四支承孔板及第五支承孔板的各孔中流出冲刷第四过滤网及第五过滤网网孔中的滤渣;四、从空心轴中进入第二连接管内,再从数个第四出水孔流入第四集水腔内,然后再从第六支承孔板中的各个孔中流出冲刷第六过滤网网孔中的滤渣,而后由各滤网冲刷出来的含有滤渣的反冲水一律往下流入已设置在各压滤盘下方机架内的集水槽内后再由机外设置的污水泵抽回再处理。The backwashing procedure is as follows: open the water inlet valve, close the water outlet valve, start the high-pressure backflush pump set outside the machine to send the high-pressure backflush water from the water inlet pipe to the first connection pipe, and then the high-pressure water in the first connection pipe respectively Synchronous from: one, from several second water outlet holes of the active filter plate into its second water collection cavity, and then from each hole of the third support orifice plate to wash out the filter residue in the third filter mesh; Entered from the gap between the sleeve and the hollow shaft through the water collecting pan and several third water outlet holes into the first water collecting cavity, and then from the first support orifice plate and the second side of the first water collecting cavity respectively The outflow from each hole in the support orifice plate flushes the filter residue in the first and second filter mesh holes; three, flows from the center of the hollow shaft through the sixth water outlet hole, the gutter and the fifth water outlet hole into the first In the three water collecting chambers, and then flows out from the holes of the fourth support orifice plate and the fifth support orifice plate on both sides of the third water collection cavity to wash the filter residue in the fourth filter mesh and the fifth filter mesh; From the hollow shaft into the second connection pipe, and then flow from several fourth outlet holes In the fourth water collecting cavity, and then flows out from the holes in the sixth supporting orifice plate to wash the filter residue in the sixth filter mesh hole, and then the backwash water containing the filter residue washed out by each filter will flow downwards. It has been set in the water collecting tank in the frame below the filter plates, and then it is pumped back for treatment by the sewage pump installed outside the machine.
有益效果:Beneficial effects:
本发明所述自动高压压滤机结构简单,易损件少,采用本发明公开的压滤、卸渣及反冲洗方法重复运转,能实现产量大、压力高、滤渣含水量低、滤网自动反冲洗不堵塞,自动化程度高、经久耐用、易损件少、应用范围广并节能高效作业目的。The automatic high-pressure filter press of the present invention has a simple structure and few wearing parts. The repeated operation of the filter press, slag unloading and backwashing methods disclosed in the present invention can realize large output, high pressure, low water content in filter residue, and automatic filter screen. Backwash does not block, high degree of automation, durability, few wearing parts, wide application range and energy saving and high efficiency operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明实施例局部剖视构造示意图;FIG. 1 is a schematic sectional structural view of an embodiment of the present invention;
图2是图1中A放大图;2 is an enlarged view of A in FIG. 1;
图3是本发明卸渣、反冲洗程序时压滤盘位置示意图。Fig. 3 is a schematic diagram of the position of the filter plate during the slag unloading and backwashing procedures of the present invention.
图中:1压滤缸,2、端盖压滤盘,3、固定被动压滤盘,4、活动被动压滤盘,5、主动压滤盘,6、第一连接管,7、第一滚轮,8、第二滚轮,9、第一液压油缸,10、第一液压杆,11、限位板,12、空心轴,13、第一出水孔,14、进水管,15、进水阀,16、三通管,17、出水阀,18、出水管,19、套管,20、第一拉杆螺栓,21、机架,22、第二液压油缸,23、皮带输送机,24、第二液压杆,25、第三液压油缸,26、第三液压杆,27、滑槽支架,28、刮渣刀支架,29、刮渣刀,30、进料阀,31、进料管,32、第四液压油缸,33、第二连接管,34、第四液压杆,35、第三滚轮,36、第一进料口,37、第二进料口,38、第二拉杆螺栓,39、转轴,40、自动卸渣斗,41、卸渣斗支架,42、集水槽,43、支承架,44、第一外支承环,45、第一过滤网,46、第一支承孔板,47、第一集水腔,48、第一加强柱,49、第二支承孔板,50、第二过滤网,51、第一密封圈,52、第一支承盘,53、第三过滤网,54、第二集水腔,55、第三支承孔板,56、第二加强柱,57、第二出水孔,58、第二密封圈,59、集水盘,60、第三出水孔,61、第一内支承环,62、第三密封圈,63、第二外支承环,64、 第四过滤网,65、第四支承孔板,66、第三集水腔,67、第三加强柱,68、第五支承孔板,69、第五过滤网,70、第四密封圈,71、第二支承盘,72、进料孔,73、第四集水腔,74、第四加强柱,75、第六支承孔板,76、第四出水孔,77、第六过滤网,78、第五密封圈,79、第五出水孔,80、集水沟,81、第六出水孔,82、第二内支承环。In the picture: 1 filter press cylinder, 2, end cap filter plate, 3, fixed passive filter plate, 4, movable passive filter plate, 5, active filter plate, 6, first connection pipe, 7, first Roller, 8, second roller, 9, first hydraulic cylinder, 10, first hydraulic rod, 11, limit plate, 12, hollow shaft, 13, first water outlet, 14, inlet pipe, 15, inlet valve , 16, three-way pipe, 17, outlet valve, 18, outlet pipe, 19, casing, 20, first tie rod bolt, 21, frame, 22, second hydraulic cylinder, 23, belt conveyor, 24, first Two hydraulic rods, 25, third hydraulic cylinder, 26, third hydraulic rod, 27, chute bracket, 28, squeegee holder, 29, squeegee, 30, feed valve, 31, feed pipe, 32 Fourth hydraulic cylinder, 33, second connecting pipe, 34, fourth hydraulic rod, 35, third roller, 36, first feeding port, 37, second feeding port, 38, second tie rod bolt, 39 , Shaft, 40, automatic slag hopper, 41, slag hopper bracket, 42, water collecting tank, 43, support frame, 44, first outer support ring, 45, first filter screen, 46, first support orifice plate, 47. The first collection chamber, 48 First reinforcement column, 49, second support orifice plate, 50, second filter screen, 51, first seal ring, 52, first support plate, 53, third filter screen, 54, second water collecting cavity, 55 , Third support orifice plate, 56, second reinforcement column, 57, second outlet hole, 58, second seal ring, 59, water collecting pan, 60, third outlet hole, 61, first inner support ring, 62 Third seal ring, 63, second outer support ring, 64, fourth filter screen, 65, fourth support orifice plate, 66, third water collecting cavity, 67, third reinforcing column, 68, fifth support hole Plate, 69, fifth filter, 70, fourth seal ring, 71, second support plate, 72, feed hole, 73, fourth water collecting cavity, 74, fourth reinforcing column, 75, sixth support hole Plate, 76, fourth outlet, 77, sixth filter, 78, fifth seal, 79, fifth outlet, 80, gutter, 81, sixth outlet, 82, second inner support ring .
具体实施方法:Specific implementation method:
下面结合附图1-3对本发明自动高压压滤机及其反冲洗方法做详细描述:The following describes in detail the automatic high-pressure filter press and the backwashing method of the present invention with reference to the accompanying drawings 1-3:
如图1-3所示,本发明自动高压压滤机的具体实施例主要包括:压滤缸1、主动压滤盘5、活动被动压滤盘4、固定被动压滤盘3、端盖压滤盘2、第一液压油缸9,第二液压油缸22,第三液压油缸25、第四液压油缸32、刮渣刀29、自动卸渣斗40、皮带输送机23、集水槽42、出水管18、进料管31及机架21组成。压滤缸1呈圆筒形、前后两端各设置有外法兰,压滤缸1内前端设置有主动压滤盘5、后端设置有端盖压滤盘2、压滤缸1内靠端盖压滤盘2一定距离设置有固定被动压滤盘3、压滤缸1内主动压滤盘5与固定被动压滤盘3之间设置有数个活动被动压滤盘4,活动被动压滤盘4的个数增加多少,整机单次产量就可增加多少,压滤缸1中心设置有空心轴12,固定被动压滤盘3用螺栓固定在空心轴12上,空心轴12外设置有大于其直径的套管19,套管19靠近活动被动压滤盘4这端设置有用焊接方式相互固定的集水盘59,套管19通过集水盘59与活动被动压滤盘4用螺栓相互固定连接。As shown in Figures 1-3, the specific embodiments of the automatic high-pressure filter press of the present invention mainly include: a pressure filter cylinder 1, an active filter plate 5, a movable passive filter plate 4, a fixed passive filter plate 3, and an end cap pressure. Filter disc 2, first hydraulic cylinder 9, second hydraulic cylinder 22, third hydraulic cylinder 25, fourth hydraulic cylinder 32, slag scraper 29, automatic slag discharge bucket 40, belt conveyor 23, water collecting tank 42, water outlet pipe 18. The feed pipe 31 and the frame 21 are composed. The filter press cylinder 1 has a cylindrical shape, and outer flanges are provided at the front and rear ends. The filter press cylinder 1 is provided with an active filter press disc 5 at the front end, and an end cap filter filter disc 2 at the rear end. A fixed passive filter plate 3 is set at a certain distance from the end cover filter plate 2. A plurality of active passive filter plates 4 are arranged between the active filter plate 5 and the fixed passive filter plate 3 in the filter cylinder 1. How much the number of discs 4 increases, the single output of the whole machine can be increased. A hollow shaft 12 is set in the center of the filter press cylinder 1. A fixed passive filter plate 3 is fixed to the hollow shaft 12 with bolts. A sleeve 19 larger than its diameter, and a water collecting pan 59 fixed to each other by a welding method is provided at the end of the sleeve 19 near the movable passive filter plate 4. The sleeve 19 and the movable passive filter plate 4 are bolted to each other through the water collecting plate 59 Fixed connection.
主动压滤盘5前面设置有两端都各设置有法兰的第一连接管6,并通过法兰用螺栓相互固定连接,第一连接管6另一端设置有带有法兰的第一液压油缸9并通过第一液压杆10的法兰用螺栓相互固定连接,端盖压滤盘2后面设置有两 端都各设置有法兰的第二连接管33,并通过法兰用螺栓相互固定连接,第二连接管33另一端设置有带有法兰的第四液压油缸32并通过第四液压杆34的法兰用螺栓相互固定连接,压滤缸1前端法兰通过数根第一拉杆螺栓20与第一液压油缸9的法兰相互固定连接,压滤缸1后端法兰通过数根第二拉杆螺栓38与第四液压油缸32的法兰相互固定连接,第一液压油缸9的法兰、压滤缸1的前后法兰及第四液压油缸32的法兰下方设置有机架21并各自用螺栓相互固定在机架21上。The first active filter plate 5 is provided with a first connecting pipe 6 with flanges at both ends and fixedly connected to each other with bolts through the flange. The other end of the first connecting pipe 6 is provided with a first hydraulic pressure with a flange. The oil cylinder 9 is fixedly connected to each other by bolts through the flange of the first hydraulic rod 10, and a second connection pipe 33 with flanges at both ends is provided behind the end cover pressure filter plate 2 and is fixed to each other with bolts through the flanges. For connection, the other end of the second connection pipe 33 is provided with a fourth hydraulic oil cylinder 32 with a flange and is fixedly connected to each other by bolts through the flange of the fourth hydraulic rod 34. The front end flange of the pressure filter cylinder 1 passes several first tie rods. The bolt 20 and the flange of the first hydraulic cylinder 9 are fixedly connected to each other. The rear end flange of the pressure filter cylinder 1 is fixedly connected to the flange of the fourth hydraulic cylinder 32 through a plurality of second tie rod bolts 38. A frame 21 is provided below the flange, the front and rear flanges of the filter press cylinder 1, and the flange of the fourth hydraulic oil cylinder 32, and each frame is fixed to the frame 21 with bolts.
压滤缸1后端法兰与第四液压油缸32法兰上方设置有滑槽支架27,滑槽支架27下端分别与压滤缸1后端法兰及第四液压油缸32法兰用螺栓方式相互固定,滑槽支架27上方设置有第三液压油缸25并相互用螺栓相互固定连接,第三液压油缸25下方设置有刮渣刀支架28并与第三液压杆26用螺栓相互固定连接,刮渣刀支架28二端与滑槽支架27呈滑动连接,刮渣刀支架28下端分别设置有数个刮渣刀29并用螺栓相互固定连接。压滤缸1后端法兰与第四液压油缸32法兰之间的下方机架21内设置有自动缸渣斗40,自动缸渣斗40上设置有带有轴套的卸渣斗支架41,在自动卸渣斗40的一端上下机架21上设置有固定在机架21上的轴套,该轴套与卸渣斗支架41的轴套中设置有转轴39,自动卸渣斗40通过转轴39与机架21呈转动连接,卸渣斗支架41旁设置有第二液压油缸22,其油缸内的第二液压杆24与卸渣斗支架41呈铰合转动连接,第二液压油缸22另一端与固定在机架21上的支架与机架21呈铰合转动连接,自动卸渣斗40下方设置有集水槽42,自动卸渣斗40下方机架21外设置有皮带输送机23,皮带输送机23一端通过支承架43固定在机架21上。A chute bracket 27 is provided above the rear flange of the filter cylinder 1 and the flange of the fourth hydraulic oil cylinder 32, and the lower end of the chute bracket 27 is bolted to the rear flange of the filter cylinder 1 and the 32 flange of the fourth hydraulic oil cylinder. Fixed to each other, a third hydraulic oil cylinder 25 is provided above the chute bracket 27 and is fixedly connected to each other with bolts. A slag knife holder 28 is provided below the third hydraulic oil cylinder 25 and is fixedly connected to the third hydraulic rod 26 with bolts. The two ends of the slag knife holder 28 are slidably connected to the chute bracket 27, and the slag knife holder 28 is provided with a plurality of squeegee blades 29 at the lower end and fixedly connected to each other with bolts. An automatic cylinder slag hopper 40 is provided in the lower frame 21 between the rear end flange of the pressure filter cylinder 1 and the fourth hydraulic oil cylinder 32 flange. The automatic slag hopper 40 is provided with a slag hopper support 41 with a shaft sleeve. A shaft sleeve fixed on the frame 21 is provided on the upper and lower frames 21 at one end of the automatic slag hopper 40, and a rotating shaft 39 is provided in the shaft sleeve and the shaft sleeve of the slag hopper bracket 41. The automatic slag hopper 40 passes The rotating shaft 39 is rotatably connected to the frame 21, and a second hydraulic oil cylinder 22 is provided beside the slag hopper bracket 41. The second hydraulic rod 24 in the cylinder is rotatably connected to the slag hopper bracket 41. The second hydraulic cylinder 22 The other end is hinged and connected with the bracket fixed on the frame 21 and the frame 21. A water collecting tank 42 is provided below the automatic slag hopper 40, and a belt conveyor 23 is provided outside the frame 21 below the automatic slag hopper 40. One end of the belt conveyor 23 is fixed to the frame 21 through a support frame 43.
空心轴12及套管19一端穿过主动压滤盘5中心伸入第一连接管6内,空 心轴12另一端穿过端盖压滤盘2中心伸入第二连接管33内,套管19外设置有数个调心用的第一滚轮7,第一滚轮7轴支架与第一支承盘52用螺栓相互固定连接,第一滚轮7与套管19相互呈滚动连接,套管19尾端设置有数个调心用的第二滚轮8,第二滚轮8的轴支架紧靠第一滚轮7的轴支架与套管19用螺栓相互固定连接,第二滚轮8与空心轴12相互呈滚动连接,空心轴12后端设置有紧靠第二滚轮8的轴支架的限位板11,限位板11与空心轴12用螺栓相互固定连接,在端盖压滤盘2中心第二连接管33内伸出的空心轴12上设置有数个调心用的第三滚轮35,第三滚轮35的轴支架紧靠第二支承盘71并与空心轴12用螺栓相互固定连接,第三滚轮35与第二连接管33相互呈滚动连接。One end of the hollow shaft 12 and the sleeve 19 extends through the center of the active filter plate 5 into the first connection pipe 6, and the other end of the hollow shaft 12 extends through the center of the end cover filter plate 2 into the second connection pipe 33. A plurality of self-aligning first rollers 7 are provided outside the 19. The first roller 7 and the first bracket 7 are fixedly connected to each other with bolts. The first roller 7 and the sleeve 19 are in a rolling connection with each other. A plurality of self-aligning second rollers 8 are provided. The shaft bracket of the second roller 8 is closely connected to the shaft bracket of the first roller 7 and the sleeve 19 with bolts. The second roller 8 and the hollow shaft 12 are in rolling connection with each other. The rear end of the hollow shaft 12 is provided with a limit plate 11 which is close to the shaft bracket of the second roller 8. The limit plate 11 and the hollow shaft 12 are fixedly connected with each other by bolts. A second connecting pipe 33 is located at the center of the end cap filter plate 2. A plurality of self-aligning third rollers 35 are provided on the hollow shaft 12 protruding from the inside. The shaft support of the third roller 35 abuts on the second support plate 71 and is fixedly connected with the hollow shaft 12 by bolts. The second connecting pipes 33 are connected to each other in a rolling manner.
第一连接管6下方设置有第一出水孔13,第一出水孔13下方设置有三通管16并与第一连接管6相互固定连接,三通管16下端设置有出水管18并相互固定连接,出水管18上设置有出水阀17,三通管16侧端设置有进水管14并相互固定连接,进水管14上设置有进水阀15,端盖压滤盘2上部设置有进料孔72,进料孔72外设置有进料管31,进料管31与第二支承盘71相互固定连接,进料管31上设置有进料阀30,固定被动压滤盘3下边设置有第一进料口36,活动被动压滤盘4下边设置有第二进料口37。A first water outlet 13 is provided below the first connection pipe 6, and a tee 16 is provided below the first water outlet 13 and is fixedly connected to the first connection pipe 6. A water outlet 18 is provided at the lower end of the tee 16 and is fixedly connected to each other. A water outlet valve 17 is provided on the water outlet pipe 18, a water inlet pipe 14 is provided on the side end of the three-way pipe 16 and is fixedly connected to each other, a water inlet valve 15 is provided on the water inlet pipe 14, and a feed hole is provided on the upper part of the end cover pressure filter plate 72. A feeding pipe 31 is provided outside the feeding hole 72. The feeding pipe 31 and the second support plate 71 are fixedly connected to each other. The feeding pipe 31 is provided with a feeding valve 30. A fixed passive filter plate 3 is provided with a first A feeding port 36 is provided with a second feeding port 37 below the movable passive filter plate 4.
主动压滤盘5上设置有直径小于压滤缸1的第一支承盘52,第一支承盘52上设置有第二集水腔54及数个第二出水孔57,第二集水腔54前面设置有第三支承孔板55,第三支承孔板55前面设置有第三过滤网53,第三支承孔板55及第三过滤网53周边一起固定连接在第一支承盘52上,第一支承盘52与第三支承孔板55之间的第二集水腔54中设置有数个第二加强柱56其一端并与第一支承盘52相互固定连接,第一支承盘52外边设置有第一密封圈51并与压滤缸1 呈滑动连接,第一支承盘52内边设置有第二密封圈58并与套管19呈滑动连接。The active filter plate 5 is provided with a first support plate 52 having a diameter smaller than that of the filter cylinder 1. The first support plate 52 is provided with a second water collecting cavity 54 and a plurality of second water outlet holes 57 and a second water collecting cavity 54. A third support hole plate 55 is provided on the front, and a third filter screen 53 is provided on the front of the third support hole plate 55. The third support hole plate 55 and the periphery of the third filter screen 53 are fixedly connected to the first support plate 52 together. A plurality of second reinforcing posts 56 are provided in the second water collecting cavity 54 between a support plate 52 and the third support hole plate 55 and one end is fixedly connected to the first support plate 52. An outer side of the first support plate 52 is provided. The first sealing ring 51 is in sliding connection with the filter press cylinder 1, and a second sealing ring 58 is provided in the inner side of the first support plate 52 and is in sliding connection with the sleeve 19.
端盖压滤盘2上设置有直径小于压滤缸1的第二支承盘71,第二支承盘71上部设置有进料孔72、其下部设置有数个第四出水孔76,第二支承盘71上设置有第四集水腔73,第四集水腔73前面设置有第六支承孔板75、第六支承孔板75前面设置有第六过滤网77,第六支承孔板75及第六过滤网77周边一起与第二支承盘71相互固定连接,第二支承盘71与第六支承孔板75之间的第四集水腔73中设置有数个第四加强柱74其一端并与第二支承盘71相互固定连接,第二支承盘71外边设置有第四密封圈70并与压滤缸1呈滑动连接,第二支支盘71内边设置有第五密封圈78并与空心轴12呈滑动连接。A second support plate 71 having a diameter smaller than that of the pressure filter cylinder 1 is provided on the end cover pressure filter plate 2. The upper portion of the second support plate 71 is provided with a feeding hole 72, and the lower portion is provided with a plurality of fourth water outlet holes 76. The second support plate A fourth water collecting cavity 73 is provided on 71, a sixth supporting hole plate 75 is provided in front of the fourth water collecting cavity 73, a sixth filter screen 77, a sixth supporting hole plate 75, and a first The periphery of the six filters 77 is fixedly connected with the second support plate 71 together. The fourth water collecting cavity 73 between the second support plate 71 and the sixth support orifice plate 75 is provided with a plurality of fourth reinforcing posts 74 at one end and The second support plate 71 is fixedly connected to each other. A fourth seal ring 70 is provided on the outer side of the second support plate 71 and is slidably connected to the pressure filter cylinder 1. A fifth seal ring 78 is provided on the inner side of the second support plate 71 and is hollow. The shaft 12 is in a sliding connection.
固定被动压滤盘3上外边设置有直径小于压滤缸1的第二外支承环63,其内边设置有第二内支承环82,第二内支承环82上设置有集水沟80及数个第五出水孔79,集水沟80内的空心轴12上设置有数个第六出水孔81,第二内支承环82用螺栓与空心轴12呈固定连接,第二内支承环82与第二外支承环63之间一面设置有第四支承孔板65,第四支承孔板65前面设置有第四过滤网64及其内边及外边都一起与第二内支承环82及第二外支承环63相互固定连接,另一面设置有第五支承孔板68,第五支承孔板68外面设置有第五过滤网69及其内边与外边都一起与第二内支承环82及第二外支承环63相互固定连接,第四支承孔板65与第五支承孔板68之间的第三集水腔66中设置有数个第三加强柱67其一端与第四支承孔板65呈固定连接。A second outer support ring 63 having a diameter smaller than that of the filter press cylinder 1 is provided on the outer side of the fixed passive filter plate 3, and a second inner support ring 82 is provided on the inner side thereof. A water collecting ditch 80 and A plurality of fifth water outlet holes 79 and a plurality of sixth water outlet holes 81 are provided on the hollow shaft 12 in the water collecting ditch 80. The second inner support ring 82 is fixedly connected with the hollow shaft 12 by bolts. A fourth support hole plate 65 is provided on one side between the second outer support rings 63, and a fourth filter screen 64 is arranged in front of the fourth support hole plate 65, and the inner and outer edges thereof are together with the second inner support ring 82 and the second The outer support ring 63 is fixedly connected to each other, and the other side is provided with a fifth support hole plate 68. The fifth support hole plate 68 is provided with a fifth filter screen 69 and its inner and outer edges are together with the second inner support ring 82 and the first The two outer support rings 63 are fixedly connected to each other. A plurality of third reinforcing pillars 67 are disposed in the third water collecting cavity 66 between the fourth support orifice plate 65 and the fifth support orifice plate 68, and one end thereof is in line with the fourth support orifice plate 65. Fixed connection.
活动被动压滤盘4上外边设置有小于压滤缸1的第一外支承环44,其内边设置有第一内支承环61,第一内支承环61上设置有数个第三出水孔60及第三密封圈62并与空心轴12呈滑动连接,第一内支承环61与第一外支承环44之 间一面设置有第二支承孔板49,第二支承孔板49前面设置有第二过滤网50及其内边与外边都一起与第一内支承环61及第一外支承环44相互固定连接,另一面设置有第一支承孔板46,第一支承孔板46外面设置有第一过滤网45及其内边与外边都一起与第一内支承环61及第一外支承环44相互固定连接,第一支承孔板46与第二支承孔板49之间的第一集水腔47中设置有数个第一加强柱48其一端并与第一支承孔板46相互固定连接。A first outer support ring 44 smaller than the filter press cylinder 1 is provided on the outer side of the movable passive filter plate 4, and a first inner support ring 61 is provided on the inner side thereof. The third inner support ring 61 is provided with a plurality of third water outlet holes 60. And the third seal ring 62 are in sliding connection with the hollow shaft 12. A second support hole plate 49 is provided on the side between the first inner support ring 61 and the first outer support ring 44, and a first support hole plate 49 is provided in front of the second support hole plate 49. The two filters 50 and their inner and outer edges are fixedly connected to the first inner support ring 61 and the first outer support ring 44 together, and the other side is provided with a first support orifice plate 46, and the first support orifice plate 46 is provided on the outside. The first filter screen 45 and its inner and outer edges are fixedly connected to the first inner support ring 61 and the first outer support ring 44 together. The first set between the first support orifice plate 46 and the second support orifice plate 49 The water cavity 47 is provided with a plurality of first reinforcing posts 48 at one end thereof and is fixedly connected to the first support hole plate 46.
本发明所述的自动高压压滤机还包括自动控制系统,该控制系统包括多个位置传感器、压力传感器(图中未示出),该自动控制系统为常规的自动控制系统,用于实现各液压油缸的启停,控制阀门的开闭。The automatic high-pressure filter press according to the present invention further includes an automatic control system, which includes a plurality of position sensors and pressure sensors (not shown in the figure). The automatic control system is a conventional automatic control system for implementing various The start and stop of the hydraulic cylinder controls the opening and closing of the valve.
工作步骤方法:Method of working steps:
采用本发明所述自动高压压滤机作业时,首先进入第一道复位待压滤程序:When the automatic high-pressure filter press according to the present invention is used for operation, it first enters the first resetting filter pressing procedure:
先同步启动第一液压油缸9驱动第一液压杆10往后拉、第四液压油缸32驱动第四液压杆34往前顶,使压滤缸1内的主动压滤盘5退到压滤缸1后端位置,端盖压滤盘2进入压滤缸1前端呈密封状态(为便于端盖压滤盘外的密封圈进入压滤缸,可适当增大压滤缸端部的内倒角),固定被动压滤盘3及活动被动压滤盘4在第一滚轮7的轴支架、第二滚轮8的轴支架、限位板11及第三滚轮35的轴支架的推动限位下,在压滤缸1内按已设置的距离分布定位,接着启动第二液压油缸22把自动卸渣斗40推进机架21内,同时启动第三液压油缸25把刮渣刀支架28并带动各刮渣刀29往上复位,而后关闭进水阀15,打开出水阀17及进料阀30。First synchronously start the first hydraulic cylinder 9 to drive the first hydraulic rod 10 to pull back, and the fourth hydraulic cylinder 32 to drive the fourth hydraulic rod 34 to push forward, so that the active filter plate 5 in the filter cylinder 1 is retracted to the filter cylinder. 1 at the rear end position, the end cover pressure filter disc 2 enters the pressure filter cylinder 1 and the front end is sealed (to facilitate the seal ring outside the end cover pressure filter disc to enter the pressure filter cylinder, the internal chamfer at the end of the pressure filter cylinder can be appropriately increased ), The fixed passive filter plate 3 and the movable passive filter plate 4 are pushed by the shaft bracket of the first roller 7, the shaft bracket of the second roller 8, the limit plate 11 and the shaft bracket of the third roller 35, Position in the filter cylinder 1 according to the set distance distribution, then start the second hydraulic oil cylinder 22 to push the automatic slag hopper 40 into the frame 21, and at the same time start the third hydraulic oil cylinder 25 and the squeegee holder 28 and drive each scraper. The slag knife 29 is reset upward, and then the water inlet valve 15 is closed, and the water outlet valve 17 and the feed valve 30 are opened.
接着进入第二道压滤程序:然后启动机外设置的给料泵把要处理的污水或浆料从进料管31经进料孔72送入压滤缸1内,再从第一进料口36及第二进料 口37送入压滤缸1内各空腔,当压滤缸1内各空腔充满后缸内压力升高到给料泵无法再送料时,即可进入压滤程序,然而关闭进料阀30,启动第一液压油缸9使第一液压杆10通过第一连接管6带动主动压滤盘5往压滤缸1内顶,这时压滤缸1内的活动被动压滤盘4及固定被动压滤盘3在它们之间的料液推动下被动的被挤压往端盖压滤盘2方向移动,各压滤盘之间由于过滤水的逐渐流失其间距逐步缩小,当运行到压滤缸1内设置最高压力时,即刻停止第一液压油缸9的运行,这时各压滤盘之间的料液就压成了含水量很低的滤渣饼,当各压滤盘之间在压滤过程中,其各自压滤盘中的滤水是这样排出的:主动压滤盘5中的滤水是:由第三过滤网53进入第三支承孔板55到第二集水腔54再经数个第二出水孔57流入第一连接管6内;活动被动压滤盘4的滤水是:分别由第一过滤网45、第二过滤网50通过第一支承孔板46及第二支承孔板49进入第一集水腔47内,而后再由数个第三出水孔60经集水盘59流入套管19与空心轴12之间的间隙再流入第一连接管6内;固定被动压滤盘3的滤水是:由第四过滤网64、第五过滤网69通过第四支承孔板65及第五支承孔板68进入第三集水腔66再经数个第五出水孔79流到集水沟80再由数个第六出水孔81流入空心轴12内后流入第一连接管6内;端盖压滤盘2的滤水是:由第六过滤网77经第六支承孔板75进入第四集水腔73,再由第四出水孔76流入第二连接管33内,然后再从空心轴12中流入第一连接管6内,最后第一连接管6内所集中的所有滤水由在其下方设置的第一出水孔13流入出水管18排出机外。Then enter the second filter press program: then start the feed pump set outside the machine to feed the sewage or slurry to be processed from the feed pipe 31 through the feed hole 72 into the filter tank 1, and then feed from the first Port 36 and the second feed port 37 are fed into the cavities in the filter press cylinder 1. When the cavities in the filter press cylinder 1 are filled, the pressure in the cylinder increases to the point that the feed pump can no longer feed, and it can enter the filter press. The program, however, closes the feed valve 30, activates the first hydraulic cylinder 9 and causes the first hydraulic rod 10 to drive the active filter plate 5 to the top of the filter cylinder 1 through the first connecting pipe 6. At this time, the activities in the filter cylinder 1 The passive filter plate 4 and the fixed passive filter plate 3 are passively squeezed and moved toward the end cover filter plate 2 under the push of the liquid between them. The distance between the filter plates is gradually lost due to the gradual loss of filtered water. Gradually shrink, when the maximum pressure is set in the pressure filter cylinder 1, the operation of the first hydraulic oil cylinder 9 will be stopped immediately. At this time, the material liquid between the filter plates will be pressed into a filter cake with very low water content. During the filter pressing process between the filter press discs, the filtered water in their respective filter press discs is discharged as follows: The filtered water in the active filter press disc 5 is: The three filtering screens 53 enter the third supporting orifice plate 55 to the second water collecting cavity 54 and then flow into the first connecting pipe 6 through the plurality of second water outlet holes 57. The filtered water of the movable passive pressure filter disc 4 is: The filter screen 45 and the second filter screen 50 enter the first water collecting cavity 47 through the first supporting orifice plate 46 and the second supporting orifice plate 49, and then flow into the casing from the third water outlet holes 60 through the water collecting pan 59. The gap between 19 and the hollow shaft 12 flows into the first connecting pipe 6 again; the filtered water of the fixed passive filter plate 3 is: the fourth filter 64 and the fifth filter 69 pass through the fourth support orifice plate 65 and the first The five supporting orifice plates 68 enter the third water collecting cavity 66 and then flow into the water collecting ditch 80 through the number of fifth water outlet holes 79 and then flow into the hollow shaft 12 through the number of sixth water outlet holes 81 and then into the first connecting pipe 6; The filtered water of the end cap pressure filter disc 2 is: the sixth filtering net 77 enters the fourth water collecting cavity 73 through the sixth supporting orifice plate 75, and then flows into the second connecting pipe 33 through the fourth water outlet hole 76, and then from The hollow shaft 12 flows into the first connecting pipe 6, and finally all the filtered water collected in the first connecting pipe 6 flows into the water outlet pipe 18 through the first water outlet hole 13 provided below it. outer.
然后进入第三道卸渣程序:再同步启动第一液压油缸9及第四液压油缸32通过第一液压杆10推动压滤缸1内的各压滤盘及滤渣饼向压滤缸1前端方向移动,同步通过第四液压杆34带动端盖压滤盘2往后拉,这时端盖压滤盘2又通 过第三滚轮35的轴支架挡住同步把空心轴12、固定被动压滤盘3及活动被动压滤盘4一齐往后拉动,当主动压滤盘5被推到前端压滤缸1口时,第一液压油缸9即刻停止工作,当端盖压滤盘2往后移到已设置的卸料位置时即刻停止第四液压油缸32工作,这时由于空心轴12的移动,空心轴12上的限位板11推动套管19及活动被动压滤盘4一齐移动,使在压滤缸1前端与第四液压油缸32之间待卸滤渣的各压滤盘之间的距离达到已设置好的卸渣距离,这时启动第三液压油缸25驱动第三液压杆26把刮渣刀支架28及刮渣刀29往下推,把粘在各滤网上的滤渣刮入下方机架21内的自动斜渣斗40内,刮渣刀可设计成中间带有U型槽,刮渣时空心管、套管等部件由U型槽以获取尽可能大的刮渣面积。待滤渣卸完后,第三液压缸25随即驱动第三液压杆26带动刮渣刀支架28及刮渣刀29往上复位,而后启动第二液压油缸22通过转轴39把自动卸渣斗40转出机外皮带输送机23上方,这时同时启动皮带输送机23及自卸装置把滤渣卸到皮带输送机23上并同时输出机外。Then enter the third slag unloading program: the first hydraulic cylinder 9 and the fourth hydraulic cylinder 32 are started synchronously, and the filter discs and filter cake in the filter cylinder 1 are pushed toward the front end of the filter cylinder 1 by the first hydraulic rod 10 Move, synchronously drive the end cover pressure filter disc 2 to pull back through the fourth hydraulic rod 34, and then the end cover pressure filter disc 2 blocks the hollow shaft 12 and fixed passive pressure filter disc 3 through the shaft bracket of the third roller 35. And the active passive filter plate 4 is pulled back together. When the active filter plate 5 is pushed to the front filter cylinder 1 port, the first hydraulic cylinder 9 immediately stops working. When the end cover filter plate 2 is moved backward to The set discharge position immediately stops the operation of the fourth hydraulic cylinder 32. At this time, due to the movement of the hollow shaft 12, the limit plate 11 on the hollow shaft 12 pushes the sleeve 19 and the movable passive filter plate 4 to move together, so that The distance between the filter discs of the filter residue to be discharged between the front end of the filter cylinder 1 and the fourth hydraulic oil cylinder 32 reaches the set slag discharge distance. At this time, the third hydraulic oil cylinder 25 is driven to drive the third hydraulic rod 26 to scrape the slag. The knife holder 28 and the slag scraper 29 are pushed down to scrape the slag adhered to each screen onto the lower machine. Automatic swash slag hopper 40 in 21, scum intermediate blade may be designed with a U-shaped groove, temporal scum core pipe, casing and other components by a U-shaped slot to obtain the largest possible area of the slag scraper. After the slag is unloaded, the third hydraulic cylinder 25 then drives the third hydraulic rod 26 to reset the squeegee bracket 28 and the squeegee 29 upward, and then starts the second hydraulic cylinder 22 to rotate the automatic slag discharge bucket 40 through the shaft 39 Above the belt conveyor 23 outside the machine, at this time, the belt conveyor 23 and the self-unloading device are simultaneously activated to discharge the filter residue onto the belt conveyor 23 and simultaneously output out of the machine.
最后进入第四道反冲洗程序:这时同时打开进水阀15及关闭出水阀17.启动机外设置的高压反冲泵把高压反冲水从进水管14送入第一连接管6内,然后第一连接管6内的高压水分别同步从:一、从主动压滤盘5的数个第二出水孔57流入其第二集水腔54再分别从第三支承孔板55的各孔中流出冲刷第三过滤网53网孔中的滤渣;二、从套管19与空心轴12之间的间隙中进入通过集水盘59及数个第三出水孔60进第一集水腔47内,而后再分别从第一集水腔47两边的第一支承孔板46及第二支承孔板49中的各个孔中流出分别冲刷第一过滤网45及第二过滤网50网孔中的滤渣;三、从空心轴12中心流入通过第六出水孔81、集水沟80及第五出水孔79流进第三集水腔66内,而后再从第三集水腔66 两边的第四支承孔板65及第五支承孔板68的各孔中流出冲刷第四过滤网64及第五过滤网69网孔中的滤渣;四、从空心轴12中进入第二连接管33内,再从数个第四出水孔76流入第四集水腔73内,然后再从第六支承孔板75中的各个孔中流出冲刷第六过滤网77网孔中的滤渣,而后由各滤网冲刷出来的含有滤渣的反冲水一律往下流入已设置在各压滤盘下方机架21内的集水槽42内后再由机外设置的污水泵抽回再处理。到此完成本机从开始复位待压至反冲洗结束整个作业过程,这样重复运行,使本发明自动高压压滤机能实现:产量大、压力高、滤渣含水量低、滤网能自动反冲洗不堵塞、自动化程度高、易损件少、应用范围广并节能高效作业目的。Finally enter the fourth backwashing procedure: At this time, the water inlet valve 15 is opened and the water outlet valve is closed 17. The high-pressure backwash pump installed outside the starter sends the high-pressure backwash water from the water inlet pipe 14 into the first connection pipe 6, Then the high-pressure water in the first connection pipe 6 is synchronized from: one, from the several second water outlet holes 57 of the active filter plate 5 into its second water collecting cavity 54 and then from the holes of the third support orifice plate 55 respectively. The outflow flushes the filter residue in the mesh of the third filter screen 53; 2. It enters from the gap between the sleeve 19 and the hollow shaft 12 through the water collecting pan 59 and a plurality of third water outlet holes 60 into the first water collecting cavity 47. And then flow out from the holes in the first support orifice plate 46 and the second support orifice plate 49 on both sides of the first water collection cavity 47 to wash the first filter 45 and the second filter 50 respectively. Filter residue; 3. It flows from the center of the hollow shaft 12 through the sixth water outlet hole 81, the water collecting ditch 80 and the fifth water outlet hole 79 into the third water collecting cavity 66, and then from the fourth side of the third water collecting cavity 66. Outflow from each hole of the support orifice plate 65 and the fifth support orifice plate 68 flushes out the filter residue in the meshes of the fourth filter screen 64 and the fifth filter screen 69; 2. Enter the second connecting pipe 33 from the hollow shaft 12, and then flow into the fourth water collecting cavity 73 from the several fourth water outlet holes 76, and then flow out from the holes in the sixth support orifice plate 75 to wash the sixth. The filter residue in the mesh of the filter 77, and then the backwash water containing the filter residue washed out by each filter will flow down into the water collection tank 42 which has been set in the frame 21 below the pressure filter plates, and then set up outside the machine. The sewage pump is pumped back for treatment. This completes the entire process from resetting and waiting for pressure to the end of backwashing. This repeated operation enables the automatic high-pressure filter press of the present invention to achieve large output, high pressure, low water content in filter residue, and automatic backwashing of the filter screen. Blockage, high degree of automation, few wearing parts, wide range of applications, and energy-saving and efficient operation.

Claims (10)

  1. 一种自动高压压滤机,包括:压滤缸(1)、主动压滤盘(5)、活动被动压滤盘(4)、固定被动压滤盘(3)、端盖压滤盘(2)、第一液压油缸(9),第四液压油缸(32)、出水管(18)、进料管(31)、第一连接管(6)、第二连接管(33)及机架(21);其特征在于:呈圆筒形的压滤缸(1)前后两端各设置有外法兰并固定在机架(21)上,压滤缸(1)内从前到后依次设置有主动压滤盘(5)、活动被动压滤盘(4)、固定被动压滤盘(3)、端盖压滤盘(2);压滤缸(1)中心设置有空心轴(12),固定被动压滤盘(3)固定在空心轴(12)上,空心轴(12)外设置有大于其直径的套管(19),套管(19)一端与活动被动压滤盘(4)连接,套管(19)另一端设置有数个调心用的第二滚轮(8),第二滚轮(8)通过第二滚轮轴支架与套管固定连接并与空心轴(12)外壁相互呈滚动连接,空心轴(12)后端设置有第二滚轮(8)的限位板(11);空心轴(12)及套管(19)穿过主动压滤盘(5)中心伸入第一连接管(6)内,空心轴(12)另一端穿过端盖压滤盘(2)中心伸入第二连接管(33)内;第一连接管(6)一端与主动压滤盘(5)固定连接,另一端与固定在机架(21)上的第一液压油缸(9)的第一液压杆(10)固定连接;第二连接管(33)一端与端盖压滤盘(2)固定连接,另一端与固定在机架(21)上的第四液压油缸(32)的第四液压杆(34)固定连接。An automatic high-pressure filter press includes: a filter press cylinder (1), an active filter press plate (5), a movable passive filter plate (4), a fixed passive filter plate (3), and an end cap filter plate (2) ), The first hydraulic oil cylinder (9), the fourth hydraulic oil cylinder (32), the outlet pipe (18), the feeding pipe (31), the first connecting pipe (6), the second connecting pipe (33), and the frame ( 21); It is characterized in that the front and back ends of the cylindrical filter press cylinder (1) are provided with outer flanges and are fixed on the frame (21), and the filter press cylinder (1) is provided in order from front to back. Active filter plate (5), movable passive filter plate (4), fixed passive filter plate (3), end cap filter plate (2); a hollow shaft (12) is set in the center of the filter cylinder (1), A fixed passive filter plate (3) is fixed on the hollow shaft (12), and a sleeve (19) larger than its diameter is provided outside the hollow shaft (12). One end of the sleeve (19) and the movable passive filter plate (4) Connection, the other end of the sleeve (19) is provided with a plurality of second rollers (8) for self-alignment, and the second roller (8) is fixedly connected to the sleeve through the second roller shaft bracket and presents each other with the outer wall of the hollow shaft (12) Rolling connection, the rear end of the hollow shaft (12) is provided with a limiting plate (11) of the second roller (8); the hollow shaft (12) and the sleeve (19) The center of the active filter plate (5) extends into the first connecting pipe (6), and the other end of the hollow shaft (12) passes through the center of the end cover filter plate (2) into the second connecting pipe (33); One end of a connecting pipe (6) is fixedly connected with the active filter plate (5), and the other end is fixedly connected with the first hydraulic rod (10) of the first hydraulic oil cylinder (9) fixed on the frame (21); the second One end of the connecting pipe (33) is fixedly connected with the end cover pressure filter disc (2), and the other end is fixedly connected with the fourth hydraulic rod (34) of the fourth hydraulic oil cylinder (32) fixed on the frame (21).
  2. 根据权利要求1所述的自动高压压滤机,其特征在于:还设置有固定在机架(21)上的滑槽支架(27)与第三液压油缸(25),所述的滑槽支架(27)固定在压滤缸(1)后端与第四液压油缸(32)之间上方,所述的第三液压油缸(25)下方驱动设置有刮渣刀支架(28),刮渣刀支架(28)二端与滑槽支架(27)呈滑动连接,刮渣刀支架(28)下端设置有数个刮渣刀(29)。The automatic high-pressure filter press according to claim 1, further comprising a chute bracket (27) and a third hydraulic oil cylinder (25) fixed on the frame (21), said chute bracket (27) It is fixed above the rear end of the pressure filter cylinder (1) and the fourth hydraulic oil cylinder (32), and a slag scraper holder (28) and a slag scraper are driven and arranged below the third hydraulic oil cylinder (25). Two ends of the bracket (28) are slidably connected with the chute bracket (27), and a plurality of slag scrapers (29) are arranged at the lower end of the squeegee holder (28).
  3. 根据权利要求2所述的自动高压压滤机,其特征在于:还包括自动卸渣斗(40),所述自动卸渣斗(40)设置在刮渣刀支架(28)下方并通过轴套转动设置在机架(21)上,自动卸渣斗(40)通过第二液压油缸(22)实现水平面上一定角度的转动;所述的自动卸料斗(40)下方设置有集水槽(42),自动卸渣斗(40)下方机架(21)外设置有皮带输送机(23)。The automatic high-pressure filter press according to claim 2, further comprising an automatic slag-discharging bucket (40), which is disposed below the slag-blade holder (28) and passes through a shaft sleeve The rotation is set on the frame (21), and the automatic slag discharge bucket (40) realizes a certain angle of rotation on the horizontal plane through the second hydraulic oil cylinder (22); a water collecting tank (42) is arranged below the automatic discharge bucket (40) A belt conveyor (23) is arranged outside the frame (21) below the automatic slag hopper (40).
  4. 根据权利要求3所述的自动高压压滤机,其特征是:主动压滤盘(5)上设置有直径小于压滤缸(1)的第一支承盘(52),第一支承盘(52)上设置有第二集水腔(54)及数个第二出水孔(57),第二集水腔(54)前面设置有第三支承孔板(55),第三支承孔板(55)前面设置有第三过滤网(53),第三支承孔板(55)及第三过滤网(53)周边一起固定连接在第一支承盘(52)上,第一支承盘(52)与第三支承孔板(55)之间的第二集水腔(54)中设置有数个第二加强柱(56);第一支承盘(52)外周设置有第一密封圈(51)并与压滤缸(1)呈滑动连接,第一支承盘(52)内周设置有第二密封圈(58)并与套管(19)呈滑动连接。The automatic high-pressure filter press according to claim 3, wherein the active filter plate (5) is provided with a first support plate (52) having a diameter smaller than that of the filter cylinder (1), and the first support plate (52) ) Is provided with a second water collecting cavity (54) and a plurality of second water outlet holes (57), a third supporting hole plate (55) and a third supporting hole plate (55) are provided in front of the second water collecting cavity (54). The front side is provided with a third filter screen (53), the third support orifice plate (55) and the periphery of the third filter screen (53) are fixedly connected to the first support plate (52), and the first support plate (52) and A plurality of second reinforcing posts (56) are provided in the second water collecting cavity (54) between the third supporting orifice plate (55); a first sealing ring (51) is provided on the outer periphery of the first supporting plate (52) and communicates with The filter press cylinder (1) is in a sliding connection, and a second sealing ring (58) is provided on the inner periphery of the first support plate (52) and is in sliding connection with the sleeve (19).
  5. 根据权利要求4所述的自动高压压滤机,其特征是:端盖压滤盘(2)上设置有直径小于压滤缸(1)的第二支承盘(71),第二支承盘(71)上部设置有进料孔(72),其下部设置有数个第四出水孔(76),第二支承盘(71)上设置有第四集水腔(73),第四集水腔(73)前面设置有第六支承孔板(75)、第六支承孔板(75)前面设置有第六过滤网(77),第六支承孔板(75)及第六过滤网(77)周边一起与第二支承盘(71)相互固定连接,第二支承盘(71)与第六支承孔板(75)之间的第四集水腔(73)中设置有数个第四加强柱74,第二支承盘(71)外周设置有第四密封圈(70)并与压滤缸(1)呈滑动连接,第二支支盘(71)内周设置有第五密封圈(78)并与空心轴(12)呈滑动连接。The automatic high-pressure filter press according to claim 4, characterized in that: the end support filter plate (2) is provided with a second support plate (71) having a diameter smaller than that of the filter filter cylinder (1), and the second support plate (71) 71) The upper part is provided with a feeding hole (72), the lower part is provided with a plurality of fourth water outlet holes (76), the second support plate (71) is provided with a fourth water collecting cavity (73), and the fourth water collecting cavity ( 73) A sixth support orifice plate (75) is provided in front, a sixth filter orifice (77) is provided in front of the sixth support orifice plate (75), and the sixth support orifice plate (75) and the periphery of the sixth filter orifice (77) Are fixedly connected with the second support plate (71) together, and a plurality of fourth reinforcing posts 74 are provided in the fourth water collecting cavity (73) between the second support plate (71) and the sixth support orifice plate (75), A fourth seal ring (70) is provided on the outer periphery of the second support plate (71) and is in sliding connection with the filter press cylinder (1), and a fifth seal ring (78) is provided on the inner periphery of the second support plate (71) and is in contact with The hollow shaft (12) is in a sliding connection.
  6. 根据权利要求5所述的自动高压压滤机,其特征是:固定被动压滤盘(3)外周设置有直径小于压滤缸(1)的第二外支承环(63),内周设置有第二内支承环(82),第二内支承环(82)上设置有集水沟(80)及数个第五出水孔(79),集水沟(80)内的空心轴(12)上设置有数个第六出水孔(81),第二内支承环(82)与空心轴(12)固定连接;第二内支承环(82)与第二外支承环(63)之间对称安装有第四支承孔板(65)和第五支承孔板(68),第四支承孔板(65)外面设置有第四过滤网(64),第五支承孔板(68)外面设置有第五过滤网(69)及其内边与外边都一起与第二内支承环(82)及第二外支承环(63)相互固定连接;第四支承孔板(65)与第五支承孔板(68)之间为第三集水腔(66),第三集水腔(66)内设置有数个支撑第四支承孔板(65)与第五支承孔板(68)的第三加强柱(67)。The automatic high-pressure filter press according to claim 5, characterized in that: a fixed outer passive filter plate (3) is provided with a second outer supporting ring (63) having a diameter smaller than that of the filter filter cylinder (1), and an inner periphery is provided with The second inner support ring (82), the second inner support ring (82) is provided with a water collecting groove (80) and several fifth water outlet holes (79), and a hollow shaft (12) in the water collecting groove (80) A plurality of sixth water outlet holes (81) are arranged on the second inner support ring (82) and the hollow shaft (12). The second inner support ring (82) and the second outer support ring (63) are symmetrically installed. There are a fourth support orifice plate (65) and a fifth support orifice plate (68). A fourth filter mesh (64) is provided on the outside of the fourth support orifice plate (65). A fifth support orifice plate (68) is provided on the outside. The five filters (69) and their inner and outer edges are fixedly connected to the second inner support ring (82) and the second outer support ring (63); the fourth support orifice plate (65) and the fifth support orifice plate (68) is a third water collecting cavity (66), and the third water collecting cavity (66) is provided with a plurality of third reinforcing pillars supporting the fourth supporting orifice plate (65) and the fifth supporting orifice plate (68). (67).
  7. 根据权利要求6所述的自动高压压滤机,其特征是:活动被动压滤盘(4)外周设置有小于压滤缸(1)的第一外支承环(44),内周设置有第一内支承环(61),第一内支承环(61)上设置有数个第三出水孔(60)及第三密封圈(62)并与空心轴(12)呈滑动连接;第一内支承环(61)与第一外支承环(44)之间对称安装有第一支承孔板(46)和第二支承孔板(49),第一支承孔板(46)外面设置有第一过滤网(45),第二支承孔板(49)外面设置有第二过滤网(50)及其内边与外边都一起与第一内支承环(61)及第一外支承环(44)相互固定连接;第一支承孔板(46)与第二支承孔板(49)之间的第一集水腔(47)中设置有数个支撑第一支承孔板(46)和第二支承孔板(49)的第一加强柱(48)。The automatic high-pressure filter press according to claim 6, characterized in that: the movable passive filter plate (4) is provided with a first outer support ring (44) smaller than the filter cylinder (1) on the outer periphery, and a first filter ring (44) on the inner periphery. An inner support ring (61), the first inner support ring (61) is provided with a plurality of third water outlet holes (60) and a third seal ring (62) and is in sliding connection with the hollow shaft (12); the first inner support A first support orifice plate (46) and a second support orifice plate (49) are symmetrically installed between the ring (61) and the first outer support ring (44), and a first filter is provided outside the first support orifice plate (46). The mesh (45) and the second support orifice plate (49) are provided with a second filter screen (50) and its inner and outer edges together with the first inner support ring (61) and the first outer support ring (44). Fixed connection; the first water collecting cavity (47) between the first support orifice plate (46) and the second support orifice plate (49) is provided with a plurality of supporting first support orifice plates (46) and the second support orifice plate (49) 's first reinforcement column (48).
  8. 根据权利要求7所述的自动高压压滤机,其特征是:第一连接管(6)下方设置有第一出水孔(13),第一出水孔(13)下方设置有三通管(16),三通管(16)下端设置有出水管(18),出水管(18)上设置有出水阀(17);三 通管(16)侧端设置有进水管(14),进水管(14)上设置有进水阀(15);端盖压滤盘(2)上部设置有进料孔(72),进料孔(72)外设置有进料管(31),进料管(31)与第二支承盘(71)相互固定连接,进料管(31)上设置有进料阀(30);固定被动压滤盘(3)下边设置有第一进料口(36),活动被动压滤盘(4)下边设置有第二进料口(37)。The automatic high-pressure filter press according to claim 7, characterized in that a first water outlet (13) is provided below the first connection pipe (6), and a three-way pipe (16) is provided below the first water outlet (13). The lower end of the three-way pipe (16) is provided with a water outlet pipe (18), and the water outlet pipe (18) is provided with a water outlet valve (17); the side of the three-way pipe (16) is provided with a water inlet pipe (14), and the water inlet pipe (14) ) Is provided with a water inlet valve (15); the upper part of the end cover filter plate (2) is provided with a feeding hole (72), and the feeding hole (72) is provided with a feeding tube (31) and a feeding tube (31) ) And the second support plate (71) are fixedly connected to each other, a feeding valve (30) is arranged on the feeding pipe (31); a first feeding port (36) is arranged below the fixed passive filter plate (3), and is movable A second feeding port (37) is arranged below the passive filter plate (4).
  9. 根据权利要求8所述的自动高压压滤机,其特征是:套管(19)外设置有数个调心用的第一滚轮(7),第一滚轮(7)安装在与第一支承盘(52)相互固定连接的第一滚轮(7)的轴支架上,第一滚轮(7)与套管(19)相互呈滚动连接;在端盖压滤盘(2)中心第二连接管(33)内伸出的空心轴(12)上设置有数个调心用的第三滚轮(35),第三滚轮(35)的轴支架与空心轴(12)固定连接,第三滚轮(35)与第二连接管(33)相互呈滚动连接。The automatic high-pressure filter press according to claim 8, characterized in that a plurality of self-aligning first rollers (7) are provided outside the casing (19), and the first rollers (7) are mounted on the first support plate. (52) On the shaft bracket of the first roller (7) fixedly connected to each other, the first roller (7) and the sleeve (19) are in a rolling connection with each other; a second connecting pipe ( 33) A plurality of self-aligning third rollers (35) are provided on the hollow shaft (12) protruding inside. The shaft bracket of the third roller (35) is fixedly connected to the hollow shaft (12). The third roller (35) It is in rolling connection with the second connecting pipe (33).
  10. 一种自动高压压滤机的压滤、卸渣及反冲洗方法,采用了权利要求9所述的自动高压压滤机,其特征是:采用这种结构作业时循环进行以下程序:复位待压滤程序——压滤程序——卸渣程序——反冲洗程序;An automatic high-pressure filter press for filtering, slag-removing and backwashing method, which uses the automatic high-pressure filter press according to claim 9, is characterized in that the following procedures are cyclically performed when operating with this structure: resetting to be pressed Filtration procedure-pressure filtration procedure-slag discharge procedure-backwash procedure;
    所述复位待压滤程序为:先同步启动第一液压油缸(9)驱动第一液压杆(10)往后拉、第四液压油缸(32)驱动第四液压杆(34)往前顶,使压滤缸(1)内的主动压滤盘(5)退到压滤缸(1)后端位置,端盖压滤盘(2)进入压滤缸(1)前端呈密封状态,固定被动压滤盘(3)及活动被动压滤盘(4)在第一滚轮轴支架、第二滚轮轴支架、限位板(11)及第三滚轮35的轴支架的推动限位下,在压滤缸(1)内按设定的距离分布定位,接着启动第二液压油缸(22)把自动卸渣斗(40)推进机架(21)内,同时启动第三液压油缸(25)把刮渣刀支架(28)并带动各刮渣刀(29)往上复位,而后关闭进水阀(15),打开出水阀(17)及进料阀(30);The procedure for resetting the filter to be pressed is: firstly synchronously starting the first hydraulic cylinder (9) to drive the first hydraulic rod (10) to pull back, and the fourth hydraulic cylinder (32) to drive the fourth hydraulic rod (34) to push forward; The active filter plate (5) in the filter cylinder (1) is retracted to the rear end position of the filter cylinder (1), and the end cover filter plate (2) enters the front of the filter cylinder (1) in a sealed state, which is fixed and passive. The pressure filter plate (3) and the movable passive filter plate (4) are pushed by the first roller shaft bracket, the second roller shaft bracket, the limit plate (11) and the third roller 35's shaft bracket, The filter cylinder (1) is positioned according to the set distance distribution, then the second hydraulic oil cylinder (22) is started to push the automatic slag hopper (40) into the frame (21), and the third hydraulic oil cylinder (25) is started to scrape The slag knife holder (28) resets the slag scraper (29) upward, and then closes the water inlet valve (15), and opens the water outlet valve (17) and the feed valve (30);
    所述的压滤程序为:启动机外设置的给料泵把要处理的污水或浆料从进料管(31)经进料孔(72)送入压滤缸(1)内,再从第一进料口(36)及第二进料口(37)送入压滤缸(1)内各空腔,当压滤缸(1)内各空腔充满后缸内压力升高到给料泵无法再送料时关闭进料阀(30),启动第一液压油缸(9)使第一液压杆(10)通过第一连接管(6)带动主动压滤盘(5)往压滤缸(1)内顶,这时压滤缸(1)内的活动被动压滤盘(4)及固定被动压滤盘(3)在它们之间的料液推动下被动的被挤压往端盖压滤盘(2)方向移动,各压滤盘之间由于过滤水的逐渐流失其间距逐步缩小,当运行到压滤缸(1)内设置最高压力时,停止第一液压油缸(9)的运行,这时各压滤盘之间的料液就压成了含水量很低的滤渣饼;在压滤过程中,各压滤盘中的滤水是这样排出的:主动压滤盘(5)中的滤水由第三过滤网(53)进入第三支承孔板(55)到第二集水腔(54)再经数个第二出水孔(57)流入第一连接管(6)内;活动被动压滤盘(4)的滤水分别由第一过滤网(45)、第二过滤网(50)通过第一支承孔板(46)及第二支承孔板(49)进入第一集水腔(47)内,而后再由数个第三出水孔(60)经集水盘(59)流入套管(19)与空心轴(12)之间的间隙再流入第一连接管(6)内;固定被动压滤盘(3)的滤水由第四过滤网(64)、第五过滤网(69)通过第四支承孔板(65)及第五支承孔板(68)进入第三集水腔(66)再经数个第五出水孔(79)流到集水沟(80)再由数个第六出水孔(81)流入空心轴(12)内后流入第一连接管(6)内;端盖压滤盘(2)的滤水由第六过滤网(77)经第六支承孔板(75)进入第四集水腔(73),再由第四出水孔(76)流入第二连接管(33)内,然后再从空心轴(12)中流入第一连接管(6)内,最后第一连接管(6)内所集中的所有滤水由在其下方设置的第一出水孔(13)流入出水管(18)排出机外;The filter press procedure is as follows: the feed pump set outside the machine is started to send the sewage or slurry to be processed from the feed pipe (31) through the feed hole (72) into the filter press cylinder (1), and then from The first feed port (36) and the second feed port (37) are fed into the cavities in the filter press cylinder (1). When the cavities in the filter press cylinder (1) are filled, the pressure in the cylinder increases to When the pump can no longer feed, close the feeding valve (30), start the first hydraulic oil cylinder (9), and drive the first hydraulic pressure rod (10) through the first connecting pipe (6) to the active filter plate (5) to the filter cylinder. (1) Inner top, at this time, the movable passive filter plate (4) and fixed passive filter plate (3) in the filter cylinder (1) are passively squeezed towards the end cover under the push of the liquid between them. The filter plate (2) is moved in the direction, and the distance between the filter plates is gradually reduced due to the gradual loss of filtered water. When the maximum pressure is set in the filter plate (1), the first hydraulic cylinder (9) is stopped. At this time, the material liquid between the filter plates is pressed into a cake with low water content. During the filter press process, the filtered water in each filter plate is discharged as follows: the active filter plate (5 The filtered water in) enters the third support orifice plate (55) from the third filter (53) to The two water collection chambers (54) flow into the first connection pipe (6) through several second water outlet holes (57); the filtered water of the movable passive pressure filter disc (4) is respectively provided by the first filter screen (45), the first The two filtering screens (50) enter the first water collecting cavity (47) through the first supporting orifice plate (46) and the second supporting orifice plate (49), and then pass through a plurality of third outlet holes (60) to collect water. The disc (59) flows into the gap between the sleeve (19) and the hollow shaft (12) and then flows into the first connecting pipe (6); the filtered water fixing the passive pressure filter disc (3) is passed through the fourth filter screen (64) The fifth filter screen (69) enters the third water collecting cavity (66) through the fourth supporting orifice plate (65) and the fifth supporting orifice plate (68), and then flows to the collecting water through several fifth outlet holes (79). The groove (80) flows into the hollow shaft (12) through a plurality of sixth water outlet holes (81), and then flows into the first connecting pipe (6); 77) Enter the fourth water collecting cavity (73) through the sixth supporting orifice plate (75), then flow into the second connecting pipe (33) through the fourth water outlet hole (76), and then flow into the hollow shaft (12) All the filtered water collected in the first connection pipe (6) and finally in the first connection pipe (6) flows into the outlet pipe (18) through the first outlet hole (13) provided below it. Outside the machine;
    所述的卸渣程序为:同步启动第一液压油缸(9)及第四液压油缸(32)通过第一液压杆(10)推动压滤缸(1)内的各压滤盘及滤渣饼向压滤缸(1)前端方向移动,同步通过第四液压杆(34)带动端盖压滤盘(2)往后拉,这时端盖压滤盘(2)又通过第三滚轮(35)的轴支架挡住同步把空心轴(12)、固定被动压滤盘(3)及活动被动压滤盘(4)一齐往后拉动,当主动压滤盘(5)被推到前端压滤缸(1)口时,第一液压油缸(9)停止工作,当端盖压滤盘(2)往后移到已设置的卸料位置时停止第四液压油缸32工作,这时由于空心轴(12)的移动,空心轴(12)上的限位板(11)推动套管(19)及活动被动压滤盘(4)一齐移动,使在压滤缸(1)前端与第四液压油缸(32)之间待卸滤渣的各压滤盘之间的距离达到已设置好的卸渣距离,这时启动第三液压油缸(25)驱动第三液压杆(26)把刮渣刀支架(28)及刮渣刀(29)往下推,把粘在各滤网上的滤渣刮入下方机架(21)内的自动斜渣斗40内,待滤渣卸完后,第三液压缸(25)随即驱动第三液压杆(26)带动刮渣刀支架(28)及刮渣刀(29)往上复位,而后启动第二液压油缸(22)通过转轴(39)把自动卸渣斗(40)转出机外皮带输送机(23)上方,这时同时启动皮带输送机(23)及自卸装置把滤渣卸到皮带输送机(23)上并同时输出机外;The slag unloading procedure is: synchronously starting the first hydraulic oil cylinder (9) and the fourth hydraulic oil cylinder (32) to push the pressure filter discs and the residue cake in the filter cylinder (1) through the first hydraulic rod (10). The pressure filter cylinder (1) moves in the front direction, and the end cover pressure filter disc (2) is pulled backward by the fourth hydraulic rod (34). At this time, the end cover pressure filter disc (2) passes the third roller (35). The shaft bracket blocks the hollow shaft (12), the fixed passive filter plate (3) and the movable passive filter plate (4) and pulls them all backward. When the active filter plate (5) is pushed to the front filter cylinder ( 1) At the time of opening, the first hydraulic oil cylinder (9) stops working. When the end cover pressure filter disc (2) moves backward to the set discharge position, the fourth hydraulic oil cylinder 32 stops working. At this time, due to the hollow shaft (12 ), The limiting plate (11) on the hollow shaft (12) pushes the sleeve (19) and the movable passive filter plate (4) to move together, so that the front end of the filter cylinder (1) and the fourth hydraulic oil cylinder ( 32) The distance between the pressure filter discs to remove the filter residue reaches the set slag discharge distance. At this time, the third hydraulic oil cylinder (25) is activated to drive the third hydraulic rod (26) to the slag scraper holder (28). ) And slag scraper (29), push down and stick to each filter The upper filter residue is scraped into the automatic inclined slag hopper 40 in the lower frame (21). After the filter residue is unloaded, the third hydraulic cylinder (25) then drives the third hydraulic rod (26) to drive the scraper holder (28). And the slag scraper (29) is reset upward, and then the second hydraulic oil cylinder (22) is started to rotate the automatic slag hopper (40) out of the outer belt conveyor (23) through the shaft (39), at this time the belt is started at the same time The conveyor (23) and the self-unloading device unload the filter residue onto the belt conveyor (23) and simultaneously output outside the machine;
    所述的反冲洗程序为:打开进水阀(15),关闭出水阀(17),启动机外设置的高压反冲泵把高压反冲水从进水管(14)送入第一连接管(6)内,然后第一连接管(6)内的高压水分别同步从:一、从主动压滤盘(5)的数个第二出水孔(57)流入其第二集水腔(54)再分别从第三支承孔板(55)的各孔中流出冲刷第三过滤网(53)网孔中的滤渣;二、从套管(19)与空心轴(12)之间的间隙中进入通过集水盘(59)及数个第三出水孔(60)进入第一集水腔(47)内,而后再分别从第一集水腔(47)两边的第一支承孔板(46)及第二支承孔 板(49)中的各个孔中流出分别冲刷第一过滤网(45)及第二过滤网(50)网孔中的滤渣;三、从空心轴(12)中心流入通过第六出水孔(81)、集水沟(80)及第五出水孔(79)流进第三集水腔(66)内,而后再从第三集水腔(66)两边的第四支承孔板65及第五支承孔板(68)的各孔中流出冲刷第四过滤网(64)及第五过滤网(69)网孔中的滤渣;四、从空心轴(12)中进入第二连接管(33)内,再从数个第四出水孔(76)流入第四集水腔(73)内,然后再从第六支承孔板(75)中的各个孔中流出冲刷第六过滤网(77)网孔中的滤渣,而后由各滤网冲刷出来的含有滤渣的反冲水一律往下流入已设置在各压滤盘下方机架(21)内的集水槽(42)内后再由机外设置的污水泵抽回再处理。The backwashing procedure is as follows: opening the water inlet valve (15), closing the water outlet valve (17), and starting a high-pressure backflush pump provided outside the machine to send high-pressure backflush water from the water inlet pipe (14) to the first connection pipe ( 6), and then the high-pressure water in the first connection pipe (6) is synchronized from: one, into the second water collecting cavity (54) from several second water outlet holes (57) of the active filter plate (5). Then flow out from the holes of the third support orifice plate (55) to wash the filter residue in the mesh of the third filter (53); 2. Enter from the gap between the sleeve (19) and the hollow shaft (12) Enter the first water collecting cavity (47) through the water collecting pan (59) and a plurality of third water outlet holes (60), and then respectively from the first support orifice plates (46) on both sides of the first water collecting cavity (47). And the outflow from each hole in the second support orifice plate (49) to flush the filter residue in the mesh of the first filter mesh (45) and the second filter mesh (50) respectively; 3. flowing from the center of the hollow shaft (12) through the first The six water outlet holes (81), the gutter (80), and the fifth water outlet hole (79) flow into the third water collection cavity (66), and then from the fourth support holes on both sides of the third water collection cavity (66). Out of the holes of the plate 65 and the fifth supporting orifice plate (68), the fourth filter (64) and The filter residue in the mesh of the fifth filter screen (69); 4. Enter the second connecting pipe (33) from the hollow shaft (12), and then flow into the fourth water collecting chamber from a number of fourth water outlet holes (76) ( 73), and then flow out from the holes in the sixth support orifice plate (75) to flush the filter residue in the mesh of the sixth filter (77), and then the backwash water containing the filter residue washed out by each filter is uniform. After flowing down into the water collecting tank (42) which has been set in the frame (21) under each pressure filter plate, it is pumped back for treatment by a sewage pump installed outside the machine.
PCT/CN2019/086155 2018-05-28 2019-05-09 Automatic high-pressure filter press, and filter pressing, residue discharging and back washing method therefor WO2019228166A1 (en)

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CN108654156A (en) * 2018-05-28 2018-10-16 沈智奇 Automatic high pressure filter press and its press filtration slag dumping back-flushing method
CN111991859B (en) * 2019-05-11 2022-07-05 上海厘清设备有限公司 Filter press
CN111991861B (en) * 2020-08-31 2021-05-28 苏州远略知识产权运营有限公司 Sludge block removing external equipment attached to filter press
CN112407811A (en) * 2020-12-03 2021-02-26 张克军 Circulating quick multistage filter-pressing feed mechanism
CN113427817A (en) * 2021-07-13 2021-09-24 中电建铁路建设投资集团有限公司 Earth pressure balance shield mudstone muck solidification treatment device, system and method
CN113797613B (en) * 2021-09-08 2023-08-01 安徽广信农化股份有限公司 Filter press for buprofezin production and filter pressing method thereof

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