CN105096684A - Practical training operating platform for sludge incinerator in sewage treatment plant - Google Patents

Practical training operating platform for sludge incinerator in sewage treatment plant Download PDF

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Publication number
CN105096684A
CN105096684A CN201510495689.4A CN201510495689A CN105096684A CN 105096684 A CN105096684 A CN 105096684A CN 201510495689 A CN201510495689 A CN 201510495689A CN 105096684 A CN105096684 A CN 105096684A
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China
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icon
incinerator
simulation
induced draft
draft fan
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CN105096684B (en
Inventor
裘湛
张剑峰
麦穗海
舒德
宣建岚
庞一敏
康海
林邦辉
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Shanghai Chengtou Waste Water Treatment Co Ltd
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Shanghai Chengtou Waste Water Treatment Co Ltd
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Abstract

The invention discloses a practical training operating platform for a sludge incinerator in a sewage treatment plant. The practical training operating platform comprises a bottom plate and a controller running practical training management software, wherein a touch screen, a material layer pressure difference simulation display meter, a top negative pressure simulation display meter, a draught fan A value simulation display meter and a draught fan B value simulation display meter which are electrically connected with the controller are embedded into the upper part of the front side of the bottom plate; a process flow diagram of the incinerator is drawn at the lower part of the front side of the bottom plate, and a digital display meter, an operating button, a tuning button and a simulation pipeline indicating lamp which are electrically connected with the controller are embedded into the lower part of the front side of the bottom plate; and the controller is arranged on the back of the bottom plate. During practical training operation of a trainee, the operation steps of the trainee are automatically recorded into the software system, and after the operation is completed and a submission button is clicked, all the operation steps of the trainee are automatically displayed on the system interface of the touch screen and compared with an answer database to automatically obtain a practical training result. The practical training operating platform is suitable for teaching and examination of sludge incinerator operation.

Description

A kind of sludge of sewage treatment plant incinerator training operation platform
Technical field
The present invention relates to simulated teaching checking system, especially relate to a kind of sludge of sewage treatment plant incinerator training operation platform.
Background technology
In recent years, along with the progressively raising with living standards of the people that develops rapidly of national economy, the degree for the treatment of of sewage treatment plant improves rapidly, while sewage is purified, polluter in sewage is separated as mud, and that is mud is the accessory substance that sewage treatment plant produces when purifying waste water.Sludge of sewage treatment plant complicated component, many containing organism, character is unstable, easy corruption is smelly, the content of heavy metal, hazardous contaminant is high, containing pathogen and parasitic ovum etc., if any stacking does not process disposal effectively will produce serious harm to environment, specific resistance to filtration problem is more and more paid close attention to.
Sludge incineration is method for sludge treatment the most thoroughly, compared with other method for sludge treatment, the advantage of burning is to make the whole carbonization of the organism in mud, reduce sludge volume to greatest extent, its product is inorganic residues that is aseptic, odorless, achieves rapidly the asepticize of mud and the object of minimizing.And sludge incineration facility floor area is little, automatization level is high, affects less by external environmental condition.
Current domestic main sludge incineration facilities and equipment mostly is external introduction, and the simple training project of original sewage treatment plant that relies on has not met real Treatment of Sludge requirement.Therefore, research and develop a kind of novel sludge incinerator training operation platform, Treatment of Sludge work is trained targetedly, the development and protection of the environment energy-saving and emission-reduction advancing Treatment of Sludge industry is had important practical significance.
Summary of the invention
The present invention mainly solves the technical matters of the suitable sludge incinerator simulated teaching checking system of shortage existing for prior art, provide a kind of can altitude simulation incinerator execute-in-place, be applicable to impart knowledge to students and the sludge of sewage treatment plant incinerator training operation platform of examination.
The present invention is directed to that above-mentioned technical matters mainly solved by following technical proposals: a kind of sludge of sewage treatment plant incinerator training operation platform, comprise base plate and run the controller having Experimental Management software, base plate front upper is embedded with touch-screen, layered material pressure difference simulative display table, furnace roof negative pressure simulative display table, induced draft fan A numerical simulation indicator gauge and induced draft fan B numerical simulation indicator gauge; The positive basifacial of base plate be painted with the process chart of incinerator and be embedded with digital display meter, action button, tune revolve button and simulation pipeline pilot lamp; Described controller is arranged on the base plate back side, and touch-screen, layered material pressure difference simulative display table, furnace roof negative pressure simulative display table, induced draft fan A numerical simulation indicator gauge, induced draft fan B numerical simulation indicator gauge, digital display meter, action button, adjusting knob and simulation pipeline pilot lamp are all electrically connected with controller.
Whole training operation platform adopts suspension type plate profile structure, and real training hangs on corresponding support can use after plug-in.Base plate adopts the double-deck sub-light fine groove plastic-blasting structure of irony.The layered material pressure difference of layered material pressure difference simulative display table display simulation, the furnace roof negative pressure value of furnace roof negative pressure simulative display table display simulation, the parameter of the induced draft fan A of induced draft fan A numerical simulation indicator gauge display simulation, the parameter of the induced draft fan B of induced draft fan B numerical simulation indicator gauge display simulation.
As preferably, described digital display meter comprises furnace roof oxygen amount value simulative display table, fire box temperature value simulative display table, air compartment temperature simulation indicator gauge, primary air flow wind value simulative display table and pressure feeding spiral numerical value indicator gauge.
As preferably, process chart comprises disintegrating machine icon, coal bunker icon, tramp iron separator icon, dewatered sludge feed bin icon, incinerator icon, spray column icon, sack cleaner icon, primary air fan icon, induced draft fan A icon, induced draft fan B icon, chimney icon and heat-conducting oil system analog module, described disintegrating machine icon connects coal bunker icon by simulation pipeline, tramp iron separator icon connects dewatered sludge feed bin icon by simulation pipeline, coal bunker icon is connected incinerator icon with dewatered sludge feed bin icon by simulation feed pipeline, incinerator icon connects spray column icon by simulation pipeline, spray column icon connects sack cleaner icon by simulation pipeline, sack cleaner icon connects induced draft fan A icon and induced draft fan B icon by the distribution of simulation pipeline, induced draft fan A icon and induced draft fan B icon are all connected chimney icon by simulation pipeline, heat-conducting oil system analog module connects incinerator icon by simulation pipeline.
Each icon on process chart and each equipment one_to_one corresponding in actual incinerator system.
As preferably, the simulation pipeline of connection disintegrating machine icon and coal bunker icon is provided with simulation pipeline pilot lamp, the simulation pipeline of connection tramp iron separator icon and dewatered sludge feed bin icon is provided with simulation pipeline pilot lamp.
It is unobstructed or close that simulation pipeline pilot lamp is used to indicate simulation pipeline.
As preferably, action button comprises the primary air fan button corresponding with primary air fan icon, the coal bunker button corresponding with coal bunker icon, the dewatered sludge feed bin button corresponding with dewatered sludge feed bin, the disintegrating machine button corresponding with disintegrating machine icon, the tramp iron separator button corresponding with tramp iron separator icon, the induced draft fan A button corresponding with induced draft fan A icon and the induced draft fan B button corresponding with induced draft fan B icon; Adjusting knob comprises feed adjusting knob, furnace roof oxygen flow regulation knob and primary air fan air quantity adjusting knob.
The switch of equipment of action button for controlling corresponding icon and simulating.
As preferably, heat-conducting oil system analog module comprises filling pump icon, conduction oil Lower tank icon, high-order expansion drum icon, oil cooler icon, dryer icon, threeway icon, the first pump machine icon, the second pump machine icon and the 3rd pump machine icon, filling pump icon connects conduction oil Lower tank icon and high-order expansion drum by simulation pipeline, conduction oil Lower tank icon connects high-order expansion drum icon by simulation pipeline, high-order expansion drum icon is by simulation pipeline connecting tee icon, first pump machine icon two ends are respectively by simulation pipeline connecting tee icon and incinerator icon, second pump machine icon and the 3rd pump machine icon are all in parallel with the first pump machine icon, dryer icon connects incinerator icon by simulation pipeline, oil cooler icon connects dryer icon and threeway icon by simulation pipeline, heat-conducting oil system analog module also comprises several and is connected on the switching icons of simulating in pipeline.
As preferably, action button also comprise the filling pump button corresponding with filling pump icon, the dryer button corresponding with dryer icon, the first pump machine button corresponding with the first pump machine icon, the second pump machine button corresponding with the second pump machine icon, the three pump machine button corresponding with the 3rd pump machine icon and with each switching icons shift knob one to one.
Experimental Management software has cryptoguard, the running time records automatically, operating process records automatically and the function such as sequence of operation answer database.When student carries out training operation, the operation steps of student is automatically recorded in software systems, and operated click and handed in an examination paper after button, all operations step of student can be presented on touch-screen system interface automatically, and contrast with answer database, automatically draw real training achievement.
The substantial effect that the present invention brings is, have that high in technological content, good looking appearance, installation and maintenance are easy, lightweight, easy to use, reliability high, real training and the examination of multiple sludge incineration process operations flow process can be carried out by this platform, while altitude simulation execute-in-place condition, the impact that facilities and equipment is normally run that may relate to when avoiding training at the scene and safety problem.
The exploitation of this training operation platform makes sewage treatment plant operating personnel be educated by real training, systematically can learn the knowledge of specific resistance to filtration, real grasp practical technique and operative skill, constantly developing development new technology, ensure that the stable operation of sewage treatment plant is up to standard.For larger contribution is made in the Environmental Protection Cause of China and sustainable development.
Accompanying drawing explanation
Fig. 1 is a kind of base plate front upper structural representation of the present invention;
Fig. 2 is a kind of base plate front of the present invention substructure schematic diagram;
In figure: 1, base plate, 2, touch-screen, 3, layered material pressure difference simulative display table, 4, furnace roof negative pressure simulative display table, 5, induced draft fan A numerical simulation indicator gauge, 6, induced draft fan B numerical simulation indicator gauge, 7, disintegrating machine icon, 8, coal bunker icon, 9, tramp iron separator icon, 10, dewatered sludge feed bin icon, 11, incinerator icon, 12, spray column icon, 13, sack cleaner icon, 14, primary air fan icon, 15, induced draft fan A icon, 16, induced draft fan B icon, 17, chimney icon, 18, filling pump icon, 19, conduction oil Lower tank icon, 20, high-order expansion drum icon, 21, oil cooler icon, 22, dryer icon, 23, threeway icon, 24, first pump machine icon, 25, second pump machine icon, 26, 3rd pump machine icon, 27, furnace roof oxygen amount value simulative display table, 28, fire box temperature value simulative display table, 29, air compartment temperature simulation indicator gauge, 30, primary air flow wind value simulative display table, 31, pressure feeding spiral numerical value indicator gauge, 32, simulation pipeline pilot lamp, 33, primary air fan button, 34, coal bunker button, 35, dewatered sludge feed bin button, 36 disintegrating machine buttons, 37, tramp iron separator button, 38, induced draft fan A button, 39, induced draft fan B button, 40, feed adjusting knob, 41, furnace roof oxygen flow regulation knob, 42, primary air fan air quantity adjusting knob, 43, filling pump button, 44, dryer button, 45, first pump machine button, 46, second pump machine button, 47, 3rd pump machine button, 48, shift knob, 49, oil strainer.
Embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment: a kind of sludge of sewage treatment plant incinerator training operation platform of the present embodiment, comprises base plate 1 and runs the controller having Experimental Management software.As shown in Figure 1, base plate front upper is embedded with touch-screen 2, layered material pressure difference simulative display table 3, furnace roof negative pressure simulative display table 4, induced draft fan A numerical simulation indicator gauge 5 and induced draft fan B numerical simulation indicator gauge 6.Base plate front upper is also provided with the adjusting knob regulating simulation induced draft fan A and simulation induced draft fan B.
As shown in Figure 2, the positive basifacial of base plate be painted with the process chart of incinerator and be embedded with digital display meter, action button, tune revolve button and simulation pipeline pilot lamp; Controller is arranged on the base plate back side, and touch-screen, layered material pressure difference simulative display table, furnace roof negative pressure simulative display table, induced draft fan A numerical simulation indicator gauge, induced draft fan B numerical simulation indicator gauge, digital display meter, action button, adjusting knob and simulation pipeline pilot lamp are all electrically connected with controller.
Process chart comprises disintegrating machine icon 7, coal bunker icon 8, tramp iron separator icon 9, dewatered sludge feed bin icon 10, incinerator icon 11, spray column icon 12, sack cleaner icon 13, primary air fan icon 14, induced draft fan A icon 15, induced draft fan B icon 16, chimney icon 17 and heat-conducting oil system analog module, described disintegrating machine icon connects coal bunker icon by simulation pipeline, tramp iron separator icon connects dewatered sludge feed bin icon by simulation pipeline, coal bunker icon is connected incinerator icon with dewatered sludge feed bin icon by simulation feed pipeline, incinerator icon connects spray column icon by simulation pipeline, spray column icon connects sack cleaner icon by simulation pipeline, sack cleaner icon connects induced draft fan A icon and induced draft fan B icon by the distribution of simulation pipeline, induced draft fan A icon and induced draft fan B icon are all connected chimney icon by simulation pipeline, heat-conducting oil system analog module connects incinerator icon by simulation pipeline.
The simulation pipeline of connection disintegrating machine icon and coal bunker icon is provided with simulation pipeline pilot lamp 32, the simulation pipeline of connection tramp iron separator icon and dewatered sludge feed bin icon is provided with simulation pipeline pilot lamp 32.
Heat-conducting oil system analog module comprises filling pump icon 18, conduction oil Lower tank icon 19, high-order expansion drum icon 20, oil cooler icon 21, dryer icon 22, threeway icon 23, first pump machine icon 24, second pump machine icon 25 and the 3rd pump machine icon 26, filling pump icon connects conduction oil Lower tank icon and high-order expansion drum by simulation pipeline, conduction oil Lower tank icon connects high-order expansion drum icon by simulation pipeline, high-order expansion drum icon is by simulation pipeline connecting tee icon, first pump machine icon two ends are respectively by simulation pipeline connecting tee icon and incinerator icon, second pump machine icon and the 3rd pump machine icon are all in parallel with the first pump machine icon, dryer icon connects incinerator icon by simulation pipeline, oil cooler icon connects dryer icon and threeway icon by simulation pipeline, heat-conducting oil system analog module also comprises several and is connected on the switching icons of simulating in pipeline.
Heat-conducting oil system also comprises oil strainer icon 49, and oil strainer icon is connected between filling pump icon and conduction oil Lower tank icon.
Digital display meter comprises furnace roof oxygen amount value simulative display table 27, fire box temperature value simulative display table 28, air compartment temperature simulation indicator gauge 29, primary air flow wind value simulative display table 30 and pressure feeding spiral numerical value indicator gauge 31.
Action button comprises the primary air fan button 33 corresponding with primary air fan icon, the coal bunker button 34 corresponding with coal bunker icon, the dewatered sludge feed bin button 35 corresponding with dewatered sludge feed bin, the disintegrating machine button 36 corresponding with disintegrating machine icon, the tramp iron separator button 37 corresponding with tramp iron separator icon, the induced draft fan A button 38 corresponding with induced draft fan A icon and the induced draft fan B button 39 corresponding with induced draft fan B icon; Adjusting knob comprises feed adjusting knob 40, furnace roof oxygen flow regulation knob 41 and primary air fan air quantity adjusting knob 42.
Action button also comprise the filling pump button 43 corresponding with filling pump icon, the dryer button 44 corresponding with dryer icon, the first pump machine button 45 corresponding with the first pump machine icon, the second pump machine button 46 corresponding with the second pump machine icon, the three pump machine button 47 corresponding with the 3rd pump machine icon and with each switching icons shift knob 48 one to one.
Whole training operation platform adopts suspension type plate profile structure, hangs on corresponding support and can use after plug-in during real training, have structure simple, easy to use, be convenient to the features such as maintenance.Training operation platform floor adopts the double-deck sub-light fine groove plastic-blasting structure of irony, and platform upper is embedded with technical grade touch-screen and incinerator bed of material pressure difference simulative display table, incinerator furnace roof negative pressure simulative display table, induced draft fan A numerical simulation indicator gauge, induced draft fan B numerical simulation indicator gauge.Platform lower is furnished with whole incinerator process chart, comprises the equipment such as disintegrating machine, dryer, incinerator main body, blower fan, oil cooler, heat-conducting oil pipes, air compartment temperature indicator, burner hearth, top temperature display instrument, spray column and induced draft fan.And on relevant position, be provided with simulation pipeline pilot lamp, action button, adjusting knob and digital displaying meter etc.The platform floor back side is provided with technical grade Programmable Logic Controller, and all buttons, pilot lamp and digital displaying meter all carry out action and simulation by Programmable Logic Controller according to actual process flow process.The project that this training operation platform can carry out real training and examination has sludge incinerator banking fire and opens furnace operating, and the operation of incinerator Bunker is entered in coal operation on sludge incinerator Bunker, dewatered sludge particle, the operation of incinerator fuel Operating condition adjustment, the daily blocked operation of Heat-transfer Oil Pump, sludge incineration furnace igniting throw fuel handling, the operation of sludge incinerator Fuel switching, the oil injection operation of heat-conducting oil system, switch fan operation in day-to-day operation.
Experimental Management software has cryptoguard, the running time records automatically, operating process records automatically and the function such as sequence of operation answer database.When student carries out training operation, the operation steps of student is automatically recorded in software systems, and operated click and handed in an examination paper after button, all operations step of student can be presented on touch-screen system interface automatically, and contrast with answer database, automatically draw real training achievement.
The operation that can carry out examining and learn comprise incinerator banking fire and open the operation of coal on furnace operating, incinerator Bunker, dewatered sludge particle enters the operation of incinerator Bunker, fuel handling is thrown in incinerator combustion conditions adjustment operation, the daily blocked operation of Heat-transfer Oil Pump, incinerator igniting, the operation of incinerator Fuel switching, switch fan operation in the oil injection operation of heat-conducting oil system and day-to-day operation.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ the term such as controller, digital display meter herein, do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.

Claims (7)

1. a sludge of sewage treatment plant incinerator training operation platform, it is characterized in that, comprise base plate and run the controller having Experimental Management software, base plate front upper is embedded with touch-screen, layered material pressure difference simulative display table, furnace roof negative pressure simulative display table, induced draft fan A numerical simulation indicator gauge and induced draft fan B numerical simulation indicator gauge; The positive basifacial of base plate be painted with the process chart of incinerator and be embedded with digital display meter, action button, tune revolve button and simulation pipeline pilot lamp; Described controller is arranged on the base plate back side, and touch-screen, layered material pressure difference simulative display table, furnace roof negative pressure simulative display table, induced draft fan A numerical simulation indicator gauge, induced draft fan B numerical simulation indicator gauge, digital display meter, action button, adjusting knob and simulation pipeline pilot lamp are all electrically connected with controller.
2. a kind of sludge of sewage treatment plant incinerator training operation platform according to claim 1, it is characterized in that, described digital display meter comprises furnace roof oxygen amount value simulative display table, fire box temperature value simulative display table, air compartment temperature simulation indicator gauge, primary air flow wind value simulative display table and pressure feeding spiral numerical value indicator gauge.
3. a kind of sludge of sewage treatment plant incinerator training operation platform according to claim 1, it is characterized in that, process chart comprises disintegrating machine icon, coal bunker icon, tramp iron separator icon, dewatered sludge feed bin icon, incinerator icon, spray column icon, sack cleaner icon, primary air fan icon, induced draft fan A icon, induced draft fan B icon, chimney icon and heat-conducting oil system analog module, described disintegrating machine icon connects coal bunker icon by simulation pipeline, tramp iron separator icon connects dewatered sludge feed bin icon by simulation pipeline, coal bunker icon is connected incinerator icon with dewatered sludge feed bin icon by simulation feed pipeline, incinerator icon connects spray column icon by simulation pipeline, spray column icon connects sack cleaner icon by simulation pipeline, sack cleaner icon connects induced draft fan A icon and induced draft fan B icon by the distribution of simulation pipeline, induced draft fan A icon and induced draft fan B icon are all connected chimney icon by simulation pipeline, heat-conducting oil system analog module connects incinerator icon by simulation pipeline.
4. a kind of sludge of sewage treatment plant incinerator training operation platform according to claim 3, it is characterized in that, the simulation pipeline of connection disintegrating machine icon and coal bunker icon is provided with simulation pipeline pilot lamp, the simulation pipeline of connection tramp iron separator icon and dewatered sludge feed bin icon is provided with simulation pipeline pilot lamp.
5. a kind of sludge of sewage treatment plant incinerator training operation platform according to claim 3 or 4, it is characterized in that, action button comprises the primary air fan button corresponding with primary air fan icon, the coal bunker button corresponding with coal bunker icon, the dewatered sludge feed bin button corresponding with dewatered sludge feed bin, the disintegrating machine button corresponding with disintegrating machine icon, the tramp iron separator button corresponding with tramp iron separator icon, the induced draft fan A button corresponding with induced draft fan A icon and the induced draft fan B button corresponding with induced draft fan B icon; Adjusting knob comprises feed adjusting knob, furnace roof oxygen flow regulation knob and primary air fan air quantity adjusting knob.
6. a kind of sludge of sewage treatment plant incinerator training operation platform according to claim 5, it is characterized in that, heat-conducting oil system analog module comprises filling pump icon, conduction oil Lower tank icon, high-order expansion drum icon, oil cooler icon, dryer icon, threeway icon, the first pump machine icon, the second pump machine icon and the 3rd pump machine icon, filling pump icon connects conduction oil Lower tank icon and high-order expansion drum by simulation pipeline, conduction oil Lower tank icon connects high-order expansion drum icon by simulation pipeline, high-order expansion drum icon is by simulation pipeline connecting tee icon, first pump machine icon two ends are respectively by simulation pipeline connecting tee icon and incinerator icon, second pump machine icon and the 3rd pump machine icon are all in parallel with the first pump machine icon, dryer icon connects incinerator icon by simulation pipeline, oil cooler icon connects dryer icon and threeway icon by simulation pipeline, heat-conducting oil system analog module also comprises several and is connected on the switching icons of simulating in pipeline.
7. a kind of sludge of sewage treatment plant incinerator training operation platform according to claim 6, it is characterized in that, action button also comprise the filling pump button corresponding with filling pump icon, the dryer button corresponding with dryer icon, the first pump machine button corresponding with the first pump machine icon, the second pump machine button corresponding with the second pump machine icon, the three pump machine button corresponding with the 3rd pump machine icon and with each switching icons shift knob one to one.
CN201510495689.4A 2015-08-12 2015-08-12 A kind of sludge of sewage treatment plant incinerator training operation platform Active CN105096684B (en)

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CN108646590A (en) * 2018-07-13 2018-10-12 上海城投污水处理有限公司 It is fed the simulation system of distributor
CN108766094A (en) * 2018-07-13 2018-11-06 上海城投污水处理有限公司 sludge incinerator simulation system
CN108877366A (en) * 2018-05-10 2018-11-23 上海城投污水处理有限公司 A kind of sewage treatment detection and analysis checking system
CN108922362A (en) * 2018-07-13 2018-11-30 上海城投污水处理有限公司 Sludge drier simulation system

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CN108766094B (en) * 2018-07-13 2024-04-05 上海城投污水处理有限公司 Sludge incinerator simulation system

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