CN105088129B - The preparation method of micro-nano texturing titanium nitride solid lubricant film - Google Patents

The preparation method of micro-nano texturing titanium nitride solid lubricant film Download PDF

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CN105088129B
CN105088129B CN201510553149.7A CN201510553149A CN105088129B CN 105088129 B CN105088129 B CN 105088129B CN 201510553149 A CN201510553149 A CN 201510553149A CN 105088129 B CN105088129 B CN 105088129B
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preparation
titanium nitride
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texturing
solid lubricant
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CN105088129A (en
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张保森
王章忠
程江波
巴志新
朱帅帅
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Changsha Yueshen Mechanical Engineering Co ltd
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Nanjing Institute of Technology
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Abstract

The invention discloses a kind of preparation method of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:Comprise the following steps:S01, the pre-treatment of matrix;S02, surface-texturing processing:Texturing processing is carried out to matrix surface using supersonic microparticle bombardment equipment;S03, the preparation of nitration case:Titanium nitride infiltration layer is prepared using the method for activation screen assisted glow ionic nitriding.A kind of preparation method for micro-nano texturing titanium nitride solid lubricant film that the present invention is provided, reduce the preparation condition of titanium nitride membrane, improve its preparation efficiency and quality, realize its metallurgical binding with matrix, film is with matrix without obvious combination interface, and in complete metallurgical binding, bond strength is high, and realize that it, to the universality for lubricating operating mode, meets the lubrication of plant equipment and wear-resistant protection requirements under Various Complex operating mode.

Description

The preparation method of micro-nano texturing titanium nitride solid lubricant film
Technical field
The present invention relates to a kind of preparation method of micro-nano texturing titanium nitride solid lubricant film, belong to metal material and component Surface is modified and processing, fretting wear protection technology field.
Background technology
All the time, fretting wear is reduction equipment operating efficiency, causes energy consumption and generation environment to pollute One of principal element, countries in the world are directed to the exploitation of New Friction-reducing anti-friction material, process for modifying surface and lubrication technology.Table Face modification technology enjoys favor because of low cost, instant effect, simple operation.Except the various surface coating techniques of utilization are in material surface Outside the wear resistance that hard coat is prepared to improve material, solid lubricant layer can be also prepared in material surface design effectively to be reduced Fretting wear.Relative to traditional grease lubrication, solid lubricant layer can be in high temperature, high load capacity, ultralow temperature, ultrahigh vacuum, strong oxygen Change effective realize under the special environment conditions such as reduction, intense radiation to lubricate, and in fields such as machinery, electronics and aerospace equipments Obtain extensive use.
TiN (titanium nitride) ceramic membranes are set because of its excellent antifriction, anti-bonding, anti scuffing and decay resistance in machinery Had broad application prospects in terms of the wear protection of standby and cutter.At present, the preparation and its burn into friction on TiAlN thin film The existing more report such as characteristic research.
TiN film layer overview prepared by current method physically or chemically gets up to be primarily present following deficiency:Depositing temperature High, matrix damage is big, around plating property is poor, film residual stress is high, film and substrate combinating strength is low, easy peeling, preparation efficiency are low, High cost, be only applicable with size is small, simple in construction and surface smoothness is high workpiece, can not produce in enormous quantities.Meanwhile, as rubbing When wiping lubricating layer, there is certain selectivity to lubrication operating mode.Abrasion resistance is lubricated generally under conditions of dry friction excellent, and In water base or grease lubrication condition, its effect is then greatly reduced, and making the application field of TiAlN thin film has significant limitation.
Artificial texture technology causes the extensive of researcher as one of innovation forward position direction of tribological field in recent years Pay attention to.The technology is to carry out micro forming design and then improvement to friction surface using technologies such as machinery, chemistry, electronics or optics Its tribological property.At present, the research both at home and abroad on the optimization design and its tribology of texture has more report, but closes It need to be goed deep into the complex effect of texture and solid lubricant film.If the excellent high temperature heavy load tribology of TiN solid films is special Property be combined with the hydrodynamic lubrication of micro-nano texture, micro- storage and mechanical capture effect, will be expected to realize TiAlN thin film service life Significantly extension and the expansion significantly of the scope of application, but be also rarely reported on the research of the design philosophy.Patent of invention " one kind tool Have perforated membrane of TiN coatings and preparation method thereof " (CN102719691B) and " a kind of porous titanium nitride nano-array film and its Preparation method " (CN102534630B) reports a kind of nitrogen plasma scanning method respectively and chemical synthesis in liquid phase method prepares porous knot Structure TiN, both porous TiN have certain application prospect in sewage disposal, catalyst carrier, medical field, but technique is difficult It is low with control, preparation efficiency, it is difficult to meet the protection requirements on engineering component especially wearing piece surface.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of preparation condition of reduction titanium nitride membrane, improve its system Standby efficiency and quality, realize its metallurgical binding with matrix, film and matrix are without obvious combination interface, in complete metallurgical junction Close, bond strength is high, and realize its to the universality that lubricates operating mode, meet under Various Complex operating mode the lubrication of plant equipment and anti- Grind the preparation method of the micro-nano texturing titanium nitride solid lubricant film of protection requirements;Further, the present invention provides a kind of improve The reactivity of Ti, N atom, increases TiN equiax crystals;Meanwhile, plastic deformation drastically is introduced on the pole surface of matrix and is lacked Fall into, the infiltration and diffusion for nitrogen-atoms provide passage, improve nitriding efficiency, the micro-nano texturing nitridation of refinement TiN crystallite dimensions The preparation method of titanium solid lubricant film;Further, the present invention provides a kind of raising transmission of the nitrogen-atoms to matrix surface, subtracts The damage that few ion sputtering is formed to matrix surface, while reducing the micro-nano texturing nitridation of the pollution of the other elements of matrix surface The preparation method of titanium solid lubricant film.
In order to solve the above technical problems, the technical solution adopted by the present invention is:
The preparation method of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:Comprise the following steps:
S01, the pre-treatment of matrix:It is base material from pure titanium or titanium alloy, then carries out surface preparation, surface preparation Including going oxide film dissolving, metallographic polishing, polishing and cleaning;Rear skin drying is cleaned standby;
S02, surface-texturing processing:Texturing processing is carried out to matrix surface using supersonic microparticle bombardment equipment, Hong Particulate is hit for SiO2Spheroidal particle, a diameter of 0.5~1mm;Carrier gas is high-purity argon gas, and purity is 99.9%;Speed is bombarded by gas Body pressure is adjusted, and gas pressure is 0.5~2.0MPa;Bombardment time is 1~30min;After surface-texturing processing, through ultrasonic wave It is standby after cleaning and drying, cleaned textured substrates are obtained, scavenging period is 30min, and medium is acetone;
S03, the preparation of nitration case:Titanium nitride infiltration layer is prepared using the method for activation screen assisted glow ionic nitriding;Activation Screen is made up of industrial pure titanium TA2 thin plate and as auxiliary cathode, the thickness of slab of pure titanium TA2 thin plates is 0.5mm, and circular aperture is 5mm; The objective table that textured substrates cleaned in S02 are inserted in activation screen, and keep insulation with auxiliary cathode;Then brightness is started Photoion nitrogen treatment, technological parameter is:Nitriding temperature:680~890 DEG C, vacuum:6~7.5Pa, soaking time 6~10 is small When, 22~27A of alternating current, 13~18A of DC current, 780~820V of voltage, nitrogen source:99.99% high pure nitrogen;Processing After finishing, pass hull closure, nitrogen protection is with being furnace-cooled to room temperature.
The method for removing oxide film dissolving includes the method using abrasive machine or cutting.
The metallographic polishing is including the use of the polishing of multiple abrasive paper for metallograph.
The polishing agent used during the polishing is Nano diamond paste.
The cleaning is included using ultrasonic wave cleaning, and scavenging period is 30min, and medium is acetone.
As one kind preferably, the gas pressure is 1.2~1.5MPa;Bombardment time is 5~15min.
The activation screen is cylinder, and the circular port is evenly distributed with the activation screen.
S02 is in addition to it can produce texturing processing to substrate surface, moreover it is possible to beneficial activation is produced to it, is improved The reactivity of Ti, N atom, increases TiN equiax crystals;Meanwhile, plastic deformation drastically is introduced on the pole surface of matrix and is lacked Fall into, the infiltration and diffusion for nitrogen-atoms provide passage, improve nitriding efficiency, refine TiN crystallite dimensions.
The effect that pure activated titanium screen is used in S03 is to improve transmission of the nitrogen-atoms to matrix surface, reduces ion sputtering Damage to matrix surface formation, while reducing the pollution of the other elements of matrix surface.
A kind of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:The matrix material being applicable is pure titanium or titanium Alloy, it is anti-in the absorption on its surface, migration, diffusion and chemistry by nitrogen in nitridation process after being handled through surface-texturing Texturing titanium nitride film should be formed, film is with matrix without obvious combination interface, and in complete metallurgical binding, bond strength is high.
The present invention is advantageous in that:The present invention proposes micro-nano texturing design on the basis of original TiN film Thought, the increase for causing matrix surface activation, pole surface deformation and defect is on the one hand processed using texturing, nitriding bar is reduced Part, improves nitriding efficiency, while being acted synergistically using the tribology of surface micro-nano texture and TiAlN thin film, further improves TiN film The tribological property of layer, makes it be applicable not only to DRY SLIDING, can also meet the operating modes such as oil lubrication.On the other hand, using pure Activated titanium screen assisted glow ion-nitridation method prepares titanium nitride infiltration layer, overcame in the past physically or chemically vapour deposition process and prepares nitrogen The defect such as process conditions are higher, film substrate bond strength is low, Workpiece structure size and required precision height when changing titanium film layer, is more suitable for batch Quantify low cost production and commercial Application.
Brief description of the drawings
Fig. 1 is the SEM shape appearance figures of the micro-nano texturing titanium nitride lubricating film prepared by embodiment 1~3;(a) embodiment 1; (b) embodiment 2;(c) embodiment 3;
Fig. 2 is the XRD spectra of the micro-nano texturing titanium nitride lubricating film prepared by embodiment 1~3;
Fig. 3 is the micro-nano texturing titanium nitride lubricating film Cross Section Morphology figure prepared by embodiment 3
Fig. 4 is the micro-nano texturing titanium nitride lubricating film essential element line scanning figure prepared by embodiment 3;
Fig. 5 is friction factor figure of the micro-nano texturing titanium nitride lubricating film under different operating modes prepared by embodiment 3; (a) dry friction;(b) PAO40 oil lubrications;
Fig. 6 is wear surface shape of the micro-nano texturing titanium nitride lubricating film under DRY SLIDING prepared by embodiment 3 Looks figure;(a) pure Titanium base;(b) texturing titanium nitride;
Fig. 7 is wear tables of the micro-nano texturing titanium nitride lubricating film under PAO40 Oil Lubrication Conditions prepared by embodiment 3 Face shape appearance figure;(a) pure Titanium base;(b) texturing titanium nitride.
Embodiment
The present invention is further described below in conjunction with the accompanying drawings.
Embodiment 1:
As shown in Fig. 1 (a)~2, the preparation method of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:Including Following steps:
S01, the pre-treatment of matrix:By the wire cutting of TA2 industrially pure titaniums into 30mm × 15mm × 4mm print, surface coarse sand After polishing, metallographic sanding and polishing is into minute surface, and then ultrasonic wave cleans 30min, dry for standby in medium-acetone;
S02, surface-texturing processing:Texturing processing is carried out to matrix surface using supersonic microparticle bombardment equipment, it is micro- Grain is SiO2Spheroidal particle, a diameter of 0.5~1mm;Carrier gas is high-purity argon gas, and purity is 99.9%;Speed is bombarded by gas pressure Power is adjusted, and gas pressure is 1.2MPa, and bombardment time is 5min, and ultrasonic wave cleans 30min and done in medium-acetone after processing It is dry;
S03, the preparation of nitration case:TiN infiltration layers are prepared using the method for activation screen assisted glow ionic nitriding.Cylinder is living Change screen to be made up of industrial pure titanium TA2 thin plate, as auxiliary cathode, thickness of slab is 0.5mm, and circular aperture is 5mm, and pitch of holes is 2.5mm;The objective table that cleaned textured substrates are inserted in activation screen, and keep insulation with auxiliary cathode;Then start Glow discharge nitriding is handled, and main technologic parameters are:Nitriding temperature:850 DEG C, vacuum:6.2Pa, soaking time 8 hours is handed over Flow electric current 23A, DC current 15A, voltage 800V, nitrogen source:99.99% high pure nitrogen;After being disposed, pass hull closure, nitrogen Gas shielded is with being furnace-cooled to room temperature.
Titanium nitride film manufactured in the present embodiment is made up of equally distributed nick hole texture, and part texture has not yet been molded It is whole;Film layer purity is very high, well-crystallized.
Embodiment 2:
As shown in Fig. 1 (b)~2, the preparation method of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:Including Following steps:
S01, the pre-treatment of matrix:By the wire cutting of TA2 industrially pure titaniums into 30mm × 15mm × 4mm print, surface coarse sand After polishing, metallographic sanding and polishing is into minute surface, and then ultrasonic wave cleans 30min, dry for standby in medium-acetone;
S02, surface-texturing processing:Texturing processing is carried out to matrix surface using supersonic microparticle bombardment equipment, it is micro- Grain is SiO2Spheroidal particle, a diameter of 0.5~1mm;Carrier gas is high-purity argon gas, and purity is 99.9%;Speed is bombarded by gas pressure Power is adjusted, and gas pressure is 1.5MPa, and bombardment time is 10min, and ultrasonic wave cleans 30min and done in medium-acetone after processing It is dry;
S03, the preparation of nitration case:TiN infiltration layers are prepared using the method for activation screen assisted glow ionic nitriding.Cylinder is living Change screen to be made up of industrial pure titanium TA2 thin plate, as auxiliary cathode, thickness of slab is 0.5mm, and circular aperture is 5mm, and pitch of holes is 2.5mm;The objective table that cleaned textured substrates are inserted in activation screen, and keep insulation with auxiliary cathode;Then start Glow discharge nitriding is handled, and main technologic parameters are:Nitriding temperature:850 DEG C, vacuum:6.5Pa, soaking time 8 hours is handed over Flow electric current 22A, DC current 18A, voltage 780V, nitrogen source:99.99% high pure nitrogen;After being disposed, pass hull closure, nitrogen Gas shielded is with being furnace-cooled to room temperature.
Titanium nitride film manufactured in the present embodiment is made up of equally distributed nick hole texture, and film layer purity is very high, crystallization Well.Moreover, relative to embodiment 1, due to the extension of gas pressure and time, show that texture shaping is complete, inwall is more smooth, Boundary defect is reduced, and the crystallization degree of titanium nitride film is more preferable.
Embodiment 3:
As shown in Fig. 1 (c)~7, the preparation method of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:Including Following steps:
S01, the pre-treatment of matrix:By the wire cutting of TA2 industrially pure titaniums into 30mm × 15mm × 4mm print, surface coarse sand After polishing, metallographic sanding and polishing is into minute surface, and then ultrasonic wave cleans 30min, dry for standby in medium-acetone;
S02, surface-texturing processing:Texturing processing is carried out to matrix surface using supersonic microparticle bombardment equipment, it is micro- Grain is SiO2Spheroidal particle, a diameter of 0.5~1mm;Carrier gas is high-purity argon gas, and purity is 99.9%;Speed is bombarded by gas pressure Power is adjusted, and gas pressure is 1.2MPa, and bombardment time is 15min, and ultrasonic wave cleans 30min and done in medium-acetone after processing It is dry.
S03, the preparation of nitration case:TiN infiltration layers are prepared using the method for activation screen assisted glow ionic nitriding.Cylinder is living Change screen to be made up of industrial pure titanium TA2 thin plate, as auxiliary cathode, thickness of slab is 0.5mm, and circular aperture is 5mm, and pitch of holes is 2.5mm;The objective table that cleaned textured substrates are inserted in activation screen, and keep insulation with auxiliary cathode;Then start Glow discharge nitriding is handled, and main technologic parameters are:Nitriding temperature:850 DEG C, vacuum:6.3Pa, soaking time 8 hours is handed over Flow electric current 26A, DC current 17A, voltage 820V, nitrogen source:99.99% high pure nitrogen;After being disposed, pass hull closure, nitrogen Gas shielded is with being furnace-cooled to room temperature.
As shown in Fig. 1 (c), the titanium nitride solid lubricant film inner surface of texture is in fiber tufted, and nick is handed between hole in prismatic Connection.
As shown in figs. 34, the thicknesses of layers of the titanium nitride solid lubricant film of texture is uniform, about 30 μm, without substantially scarce Fall into, be well combined with matrix, Ti, N element are in regular gradient distribution.
As shown in Fig. 5~7, using reciprocating friction abrasion tester respectively under dry friction and Oil Lubrication Condition to this implementation Titanium nitride film prepared by example has carried out tribological property evaluation.
Experimental condition is:Dry friction, load 50N, speed 20mm/s;
Oil lubrication, load 20N, speed 20mm/s;
Friction factor and worn surface as shown in Fig. 5, Fig. 6~7, friction factor are dropped under DRY SLIDING respectively Low by about 42%, under Oil Lubrication Condition, friction factor relatively reduces about 50%;Wear volume is smaller, and surface damage is slight.
Embodiment 4:
The preparation method of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:Comprise the following steps:
S01, the pre-treatment of matrix:By the wire cutting of TA2 industrially pure titaniums into 30mm × 15mm × 4mm print, surface coarse sand After polishing, metallographic sanding and polishing is into minute surface, and then ultrasonic wave cleans 30min, dry for standby in medium-acetone;
S02, surface-texturing processing:Texturing processing is carried out to matrix surface using supersonic microparticle bombardment equipment, it is micro- Grain is SiO2Spheroidal particle, a diameter of 0.5~1mm;Carrier gas is high-purity argon gas, and purity is 99.9%;Speed is bombarded by gas pressure Power is adjusted, and gas pressure is 0.5MPa, and bombardment time is 1min, and ultrasonic wave cleans 30min and done in medium-acetone after processing It is dry;
S03, the preparation of nitration case:TiN infiltration layers are prepared using the method for activation screen assisted glow ionic nitriding.Cylinder is living Change screen to be made up of industrial pure titanium TA2 thin plate, as auxiliary cathode, thickness of slab is 0.5mm, and circular aperture is 5mm, and pitch of holes is 2.5mm;The objective table that cleaned textured substrates are inserted in activation screen, and keep insulation with auxiliary cathode;Then start Glow discharge nitriding is handled, and main technologic parameters are:Nitriding temperature:680 DEG C, vacuum:6Pa, soaking time 6 hours, exchange Electric current 22A, DC current 13A, voltage 780V, nitrogen source:99.99% high pure nitrogen;After being disposed, pass hull closure, nitrogen Protection is with being furnace-cooled to room temperature.
Embodiment 5:
The preparation method of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:Comprise the following steps:
S01, the pre-treatment of matrix:By the wire cutting of TA2 industrially pure titaniums into 30mm × 15mm × 4mm print, surface coarse sand After polishing, metallographic sanding and polishing is into minute surface, and then ultrasonic wave cleans 30min, dry for standby in medium-acetone;
S02, surface-texturing processing:Texturing processing is carried out to matrix surface using supersonic microparticle bombardment equipment, it is micro- Grain is SiO2Spheroidal particle, a diameter of 0.5~1mm;Carrier gas is high-purity argon gas, and purity is 99.9%;Speed is bombarded by gas pressure Power is adjusted, and gas pressure is 2.0MPa, and bombardment time is 30min, and ultrasonic wave cleans 30min and done in medium-acetone after processing It is dry;
S03, the preparation of nitration case:TiN infiltration layers are prepared using the method for activation screen assisted glow ionic nitriding.Cylinder is living Change screen to be made up of industrial pure titanium TA2 thin plate, as auxiliary cathode, thickness of slab is 0.5mm, and circular aperture is 5mm, and pitch of holes is 2.5mm;The objective table that cleaned textured substrates are inserted in activation screen, and keep insulation with auxiliary cathode;Then start Glow discharge nitriding is handled, and main technologic parameters are:Nitriding temperature:890 DEG C, vacuum:7.5Pa, soaking time 10 hours is handed over Flow electric current 27A, DC current 18A, voltage 820V, nitrogen source:99.99% high pure nitrogen;After being disposed, pass hull closure, nitrogen Gas shielded is with being furnace-cooled to room temperature.
The above is only the preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (7)

1. the preparation method of micro-nano texturing titanium nitride solid lubricant film, it is characterised in that:Comprise the following steps:
S01, the pre-treatment of matrix:It is base material from pure titanium or titanium alloy, then carries out surface preparation, surface preparation includes Go oxide film dissolving, metallographic polishing, polishing and clean;Rear skin drying is cleaned standby;
S02, surface-texturing processing:Texturing processing is carried out to matrix surface using supersonic microparticle bombardment equipment, bombarded micro- Grain is SiO2Spheroidal particle, a diameter of 0.5 ~ 1mm;Carrier gas is high-purity argon gas, and purity is 99.9%;Speed is bombarded by gas pressure Regulation, gas pressure is 0.5 ~ 2.0MPa;Bombardment time is 1 ~ 30min;After surface-texturing processing, clean and do through ultrasonic wave It is dry rear standby, cleaned textured substrates are obtained, scavenging period is 30min, and medium is acetone;
S03, the preparation of nitration case:Titanium nitride infiltration layer is prepared using the method for activation screen assisted glow ionic nitriding;Activation screen by Industrial pure titanium TA2 thin plate is made and as auxiliary cathode, the thickness of slab of pure titanium TA2 thin plates is 0.5mm, and circular aperture is 5mm, Kong Jian Away from for 2.5mm;The objective table that textured substrates cleaned in S02 are inserted in activation screen, and keep insulation with auxiliary cathode; Then glow discharge nitriding processing is started, technological parameter is:Nitriding temperature:680 ~ 890 DEG C, vacuum:6 ~ 7.5Pa, during insulation Between 6 ~ 10 hours, 22 ~ 27A of alternating current, 13 ~ 18A of DC current, 780 ~ 820V of voltage, nitrogen source:99.99% high pure nitrogen; After being disposed, pass hull closure, nitrogen protection is with being furnace-cooled to room temperature.
2. the preparation method of micro-nano texturing titanium nitride solid lubricant film according to claim 1, it is characterised in that:It is described Going the method for oxide film dissolving includes the method using abrasive machine or cutting.
3. the preparation method of micro-nano texturing titanium nitride solid lubricant film according to claim 1, it is characterised in that:It is described Metallographic polishing is including the use of the polishing of multiple abrasive paper for metallograph.
4. the preparation method of micro-nano texturing titanium nitride solid lubricant film according to claim 1, it is characterised in that:It is described The polishing agent used during polishing is Nano diamond paste.
5. the preparation method of micro-nano texturing titanium nitride solid lubricant film according to claim 1, it is characterised in that:It is described Cleaning is included using ultrasonic wave cleaning, and scavenging period is 30min, and medium is acetone.
6. the preparation method of micro-nano texturing titanium nitride solid lubricant film according to claim 1, it is characterised in that:As A kind of preferred, the gas pressure is 1.2 ~ 1.5MPa;Bombardment time is 5 ~ 15min.
7. the preparation method of micro-nano texturing titanium nitride solid lubricant film according to claim 1, it is characterised in that:It is described Activation screen is cylinder, and the circular port is evenly distributed with the activation screen.
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