CN105086936B - A kind of artificial quartz stone plate polishing abrasive material and preparation method thereof - Google Patents
A kind of artificial quartz stone plate polishing abrasive material and preparation method thereof Download PDFInfo
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- CN105086936B CN105086936B CN201510410985.XA CN201510410985A CN105086936B CN 105086936 B CN105086936 B CN 105086936B CN 201510410985 A CN201510410985 A CN 201510410985A CN 105086936 B CN105086936 B CN 105086936B
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- abrasive material
- stone plate
- artificial quartz
- quartz stone
- plate polishing
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Abstract
The invention discloses a kind of artificial quartz stone plate polishing abrasive material and preparation method thereof.Artificial quartz stone plate polishing abrasive material of the present invention is that raw material is prepared from 1% Graphene modified epoxy, sic powder, white fused alumina micro mist, short carbon fiber, high-carbon chromium iron, graphited oil, curing agent and wetting dispersing agent.Artificial quartz stone plate polishing of the present invention has wearability very high with abrasive material, compared with existing quartz abrasive material, coefficient of friction reduction by 50%, grinding efficiency improves 50%, with area rate of depreciation reduction by 40%, glossiness after polishing improves 3 ~ 8 °, the problems such as solving that existing quartz abrasive material grinding efficiency is low, be easily lost, with good application value.
Description
Technical field
The present invention relates to be ground, polishing tool technical field, and in particular to a kind of artificial quartz stone plate polishing abrasive material
And preparation method thereof.
Technical background
In the Home Industry that China develops rapidly, artificial quartz in lump as a kind of novel high polymer composite, except conduct
It is increasingly extensive in whole sector application outside the auxiliary products of cabinet industry.The sheet material of quartz is widely used in cabinet table surface, defends
Table top, Dining table top, hospital's table top and laboratory table top etc. between life.Current quartz, the especially conduct of artificial quartz in lump product
A kind of high-end table top, ground decoration facestock increasingly liked by vast construction material consumer deeply, in recent years the market share
Increased with 20%, domestic quartz annual turnover is more than 10,000,000 square metres within 2014.
Quartz is by the colorant of more than 90% natural quartz and 10% or so, adhesive and other regulation bonding, solidifications
Deng additive composition.It is by negative-pressure vacuum, dither shaping, heating cure maintenance, the production method of compression molding
The hair plates of formation, hair plates need to carry out fixed thick polishing, polishing could by it decorative cover perfect expressions out, but due to
Its hardness is especially high(Quartz material Mohs' hardness 7), compact structure(2.35-2.5 grams/cc of density), make it in hair plates
Requirement in fixed thickness bruting process to abrasive material is higher, and most durable stone material abrasive material on the market is for natural flowers hilllock of polishing at present
Rock beam material, but such abrasive material is used for polishing quartz, because quartzite slate is more difficult to mill, causes that grinding efficiency is low, abrasive material is damaged
Consumption speed is high, or even the problems such as the complete rear glossiness of sanding and polishing can be caused not high.
The content of the invention
It is an object of the invention to overcome existing building stones polished material to exist be not suitable for polishing artificial quartz stone plate and
Caused grinding efficiency is low, quick abrasion, close after polishing pool degree it is not high the problems such as, there is provided a kind of grinding efficiency is high, abrasion is slow, polish
The preferable artificial quartz stone plate polishing abrasive material of glossiness afterwards.
Another object of the present invention is the preparation method for providing above-mentioned artificial quartz stone plate polishing abrasive material.
Above-mentioned purpose of the present invention is achieved by the following technical programs:
A kind of artificial quartz stone plate polishing abrasive material, with 1wt% Graphenes modified epoxy, sic powder, Bai Gang
Beautiful micro mist, short carbon fiber, high-carbon chromium iron, graphited oil, curing agent and wetting dispersing agent are raw material, are 12 according to mass ratio
~35:20~60:5~30:2~10:3~15:0.2~2:0.1~0.5:0.1 ~ 0.5 is prepared from.
In the preparing raw material of artificial quartz stone plate polishing abrasive material of the present invention, the sic powder, white fused alumina
Micro mist, short carbon fiber, high-carbon chromium iron, graphited oil, curing agent and wetting dispersing agent are technical grade;The 1wt% graphite
Alkene modified epoxy is glycidyl ester epoxy resin, the glycidol amine asphalt mixtures modified by epoxy resin of 1wt% Graphene toughening modifyings
One or more in fat, cycloaliphatic epoxy resin;The particle diameter of the sic powder is 80 ~ 325 mesh;The white fused alumina micro mist
Particle diameter be 100 ~ 200 mesh;The length of the short carbon fiber is 2mm;The particle diameter of the high-carbon chromium iron is 40 ~ 150 mesh.
The preparation method of artificial quartz stone plate polishing abrasive material of the present invention comprises the following steps:
(1)1wt% Graphenes modified epoxy, wetting dispersing agent and curing agent are proportionally poured into liquid stirrers
Middle stirring, stir speed (S.S.) is 100 ~ 1000rpm, and mixing time is 3 ~ 20min, standby;
(2)Sic powder, white fused alumina micro mist, short carbon fiber, high-carbon chromium iron and graphited oil are proportionally fallen
Enter material agitator to be stirred, stir speed (S.S.) is 100 ~ 500rpm, after 5 ~ 30min of stirring, pours into step(1)Products therefrom,
It is again stirring for, stir speed (S.S.) is 100 ~ 800rpm, mixing time is 5 ~ 20min;
(3)By step(2)Gained compound add double-roll type material-twisting machine in, two roller spacing of adjustment be 5 ~ 10mm, left roller 50 ~
100rpm, right 100 ~ 200rpm of roller, compound is carried out to rub scattered dispersion;
(4)By step(3)Resulting material is poured into abrasive material mould, under vacuum after 3 ~ 10min of vibration compacting, 100 ~
200 DEG C of 1 ~ 5h of curing conservation, cooling and demolding obtains artificial quartz stone plate polishing abrasive material.
Compared with prior art, the present invention has the advantages that:
(1)The epoxy resin that the present invention is modified from Graphene as adhesive, using the sic powder of special ratios,
White fused alumina micro mist, high-carbon chromium iron, short carbon fiber etc. using graphited oil as auxiliary agent dispensing formulations, then add as filler
Enter auxiliary curing agent, the wearability of gained abrasive material is greatly improved, contrast the similar abrasive material of in the market, artificial quartz in lump of the present invention
The coefficient of friction reduction by 50% of sheet material polishing abrasive material, grinding efficiency improves 50%, and polishing is beaten with area rate of depreciation reduction by 40%
Glossiness improves 3 ~ 8 ° after mill.
Specific embodiment
With reference to embodiment, the present invention is further elaborated.But embodiment does not do any type of to the present invention
Limit.
Embodiment 1
First by 42 kilograms of sic powders, 25 kilograms of white fused alumina micro mists, 5 kilograms of short carbon fibers, 10 kilograms of high-carbon chromium irons
Planetary material agitator is successively poured into 0.8 kilogram of graphited oil, mixer is opened, stir speed (S.S.) is 400 rpms,
Dispersed with stirring 10 minutes, period is by 16.7 kilograms of 1% Graphene modified epoxy, 0.2 kilogram of wetting dispersing agent and 0.3
Kilogram epoxy curing agent is stirred 5 minutes with liquid stirrers using 800 rpms, is stirred, the tree that will be mixed
Lipoprotein mixture is added in planetary material agitator, and stir speed (S.S.) is 500 rpms, is mixed 10 minutes at room temperature, and
In entering abrasive material mould under Material disintegrator particle afterwards, will material cloth be abound with it is flat after, being sent under vacuum suppressing room, vacuum carries out vibration compacting
5 minutes, 150 DEG C of curing conservations 3 hours, cooling and demolding is that can be used.
The quartz abrasive material of gained, contrast market Hengchang's stone material abrasive material conventional at present, the friction co-efficient value of abrasive material test block
Reduce 57.1%;In production polishing contrast, grinding efficiency improves 52.0%, and abrasive material damages rate reduction 42%, and glossiness is averagely carried
It is high 4 °.
Embodiment 2
First by 37 kilograms of sic powders, 27 kilograms of white fused alumina micro mists, 6 kilograms of short carbon fibers, 8 kilograms of high-carbon chromium irons and
0.5 kilogram of graphited oil successively pours into planetary material agitator, opens mixer, and stir speed (S.S.) is 300 rpms, is stirred
Dispersion 8 minutes is mixed, period is by 20.8 kilograms of 1% Graphene modified epoxy, 0.3 kilogram of wetting dispersing agent and 0.4 kilogram
Epoxy curing agent is stirred 10 minutes with liquid stirrers using 600 rpms, is stirred, and the resin that will be mixed is mixed
Compound is added in planetary material agitator, and stir speed (S.S.) is 500 rpms, is mixed 15 minutes at room temperature, then broken
In entering abrasive material mould under material machine particle, will material cloth be abound with it is flat after, being sent under vacuum suppressing room, vacuum carries out 8 points of vibration compacting
Clock, 180 DEG C of curing conservations 2 hours, cooling and demolding is that can be used.
The quartz abrasive material of gained, contrast market Hengchang's stone material abrasive material conventional at present, the friction co-efficient value of abrasive material test block
Reduce 52.7%;In production polishing contrast, grinding efficiency improves 48.8%, and abrasive material damages rate reduction 45%, and glossiness is averagely carried
It is high 3 °.
Embodiment 3
First by 50 kilograms of sic powders, 10 kilograms of white fused alumina micro mists, 8 kilograms of short carbon fibers, 12 kilograms of high-carbon chromium irons
Planetary material agitator is successively poured into 1.2 kilograms of graphited oils, mixer is opened, stir speed (S.S.) is 400 rpms,
Dispersed with stirring 10 minutes, period is by 18.1 kilograms of 1% Graphene modified epoxy, 0.3 kilogram of wetting dispersing agent and 0.4
Kilogram epoxy curing agent is stirred 8 minutes with liquid stirrers using 600 rpms, is stirred, the tree that will be mixed
Lipoprotein mixture is added in planetary material agitator, and stir speed (S.S.) is 400 rpms, is mixed 12 minutes at room temperature, and
In entering abrasive material mould under Material disintegrator particle afterwards, will material cloth be abound with it is flat after, being sent under vacuum suppressing room, vacuum carries out vibration compacting
7 minutes, 120 DEG C of curing conservations 4 hours, cooling and demolding is that can be used.
The quartz abrasive material of gained, contrast market Hengchang's stone material abrasive material conventional at present, the friction co-efficient value of abrasive material test block
Reduce 52.1%;In production polishing contrast, grinding efficiency improves 49.0%, and abrasive material damages rate reduction 45%, and glossiness is averagely carried
It is high 3 °.
Claims (1)
1. a kind of artificial quartz stone plate polishing abrasive material, it is characterised in that with 1wt% Graphenes modified epoxy, carborundum
Powder, white fused alumina micro mist, short carbon fiber, high-carbon chromium iron, graphited oil, curing agent and wetting dispersing agent are raw material, according to
Mass ratio is 12 ~ 35:20~60:5~30:2~10:3~15:0.2~2:0.1~0.5:0.1 ~ 0.5 is prepared from;
Glycidyl ester epoxy resin, shrink of the 1wt% Graphenes modified epoxy for 1wt% Graphene toughening modifyings
One or more in glycerine amine epoxy resin, cycloaliphatic epoxy resin;The particle diameter of the sic powder is 80 ~ 325 mesh;
The particle diameter of the white fused alumina micro mist is 100 ~ 200 mesh;The length of the short carbon fiber is 2mm;The particle diameter of the high-carbon chromium iron
It is 40 ~ 150 mesh;
The preparation method of the artificial quartz stone plate polishing abrasive material, comprises the following steps:
(1)1wt% Graphenes modified epoxy, wetting dispersing agent and curing agent are proportionally poured into liquid stirrers and stirred
Mix, stir speed (S.S.) is 100 ~ 1000rpm, and mixing time is 3 ~ 20min, standby;
(2)Sic powder, white fused alumina micro mist, short carbon fiber, high-carbon chromium iron and graphited oil are proportionally poured into thing
Material mixer is stirred, and stir speed (S.S.) is 100 ~ 500rpm, after 5 ~ 30min of stirring, pours into step(1)Products therefrom, again
Stirring, stir speed (S.S.) is 100 ~ 800rpm, and mixing time is 5 ~ 20min;
(3)By step(2)Gained compound add double-roll type material-twisting machine in, two roller spacing of adjustment be 5 ~ 10mm, left roller 50 ~
100rpm, right 100 ~ 200rpm of roller, compound is carried out to rub scattered dispersion;
(4)By step(3)Resulting material is poured into abrasive material mould, under vacuum after 3 ~ 10min of vibration compacting, 100 ~ 200
DEG C 1 ~ 5h of curing conservation, cooling and demolding obtains artificial quartz stone plate polishing abrasive material.
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Citations (3)
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CN102363287A (en) * | 2011-10-20 | 2012-02-29 | 宁波大华砂轮有限公司 | Resin grinding wheel and manufacturing method thereof |
CN103612216A (en) * | 2013-12-04 | 2014-03-05 | 江苏锋芒复合材料科技集团有限公司 | Manufacturing method for environment-friendly coated abrasive tool product |
CN103921220A (en) * | 2014-05-08 | 2014-07-16 | 武汉法山磨料磨具有限公司 | Method for preparing resin grinding wheel containing epoxy resin |
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US20070293130A1 (en) * | 2006-02-01 | 2007-12-20 | Sierra Madre Marketing Group | Wearable Abrasive Surfaces for Dry Applications |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN102363287A (en) * | 2011-10-20 | 2012-02-29 | 宁波大华砂轮有限公司 | Resin grinding wheel and manufacturing method thereof |
CN103612216A (en) * | 2013-12-04 | 2014-03-05 | 江苏锋芒复合材料科技集团有限公司 | Manufacturing method for environment-friendly coated abrasive tool product |
CN103921220A (en) * | 2014-05-08 | 2014-07-16 | 武汉法山磨料磨具有限公司 | Method for preparing resin grinding wheel containing epoxy resin |
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