CN105082217B - Automatic positioning and caudal-peduncle-cutting method for fresh-eating corn cobs - Google Patents
Automatic positioning and caudal-peduncle-cutting method for fresh-eating corn cobs Download PDFInfo
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- CN105082217B CN105082217B CN201510450609.3A CN201510450609A CN105082217B CN 105082217 B CN105082217 B CN 105082217B CN 201510450609 A CN201510450609 A CN 201510450609A CN 105082217 B CN105082217 B CN 105082217B
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Abstract
The invention discloses an automatic positioning and caudal-peduncle-cutting method for fresh-eating corn cobs, and relates to a method for carrying out automatic positioning and caudal peduncle cutting on the fresh-eating corn cobs by use of a machine. In order to solve the problems that manual operation is usually adopted for caudal-peduncle-cutting of current fresh-eating corn cobs, the fresh-eating corn cobs are different in caudal-peduncle-cutting lengths, the working efficiency is low and the labor cost is high, a distance between adjacent two corn robs to be subjected to caudal-peduncle-cutting is the same. A corn cob clamping device drives the corn cobs to be subjected to caudal-peduncle-cutting to advance along a long side direction of an extruding plate assembly, and also drives the corn cobs to be subjected to caudal-peduncle-cutting to move downwards; the corn cobs subjected to caudal-peduncle extrusion, along with the corn cob clamping device, are transmitted to a corn cob diameter inducting device, and by virtue of a gear transmission device, two supporting blocks are arranged at a corresponding distance; and the corn cobs subjected to caudal-peduncle extrusion, along with the corn cob clamping device, pass through the distance between the supporting plates as well as a rotary saw blade, and the rotary saw blade cuts off the caudal peduncles of the corn cobs. The automatic positioning and caudal-peduncle-cutting method is used for carrying out automatic positioning and caudal peduncle cutting on the fresh-eating corn cobs.
Description
Technical field
The present invention relates to a kind of method that use machine carries out being automatically positioned cutting caudal peduncle to fresh edible maize rod.
Background technology
Semen Maydiss are annual gramineae herbaceous plants, are important cereal crops and important feed resource, are also full generation
Boundary total output highest cereal crops.Semen Maydiss have the laudatory title of life prolonging food, containing rich in protein, fat, vitamin, micro-
Secondary element, cellulose and polysaccharide etc., with exploitation high nutrition, the great potential of high biological function food.Semen Maydiss are not only people
A kind of main source of class grain, it has also become popular health food, often arises on dining table.With people's quality of life
Improve and rhythm of life quickening, market is also increasing to the demand of fresh edible maize, and its is fresh-keeping just to seem particularly heavy with processing
Will, to make fresh edible maize rod appearance easy to use attractive in appearance, generally all by corn ear peeling, cut point, cut after a series of processing such as root
Cold storing and fresh-keeping is carried out again;
, generally using artificial operation, the back-end crop of fresh edible maize rod is different in size, and works for existing fresh edible maize rod back-end crop
Efficiency is low, and labour cost is high.
The content of the invention
It is an object of the invention to provide a kind of fresh edible maize rod is automatically positioned back-end crop method, to solve existing to eat jade raw
, generally using artificial operation, the back-end crop of fresh edible maize rod is different in size, and inefficiency, and labour cost is high to ask for rice rod back-end crop
Topic.
The present invention is adopted the technical scheme that to solve the above problems:The methods described of the present invention is through the following steps that reality
Existing:
Step one:Clamping corncob;The afterbody for treating back-end crop corncob is vertically sequentially loaded into into down corn cob deliverer structure
Corncob clamping device on, it is two neighboring to treat that the distance between back-end crop corncob is identical;
Step 2:Extrude caudal peduncle;
Treat that back-end crop corncob is sent to the arrival end of two pieces of square stripper plate assemblies with corncob clamping device, treat that back-end crop is beautiful
The tail point of rice rod is placed in the spacing of two pieces of square stripper plate assemblies, treats that the afterbody of back-end crop corncob is total with the square stripper plate per block
Into top surface laminating, corncob clamping device drive treat that back-end crop corncob advances along square stripper plate assembly long side direction, while
Corncob clamping device is promoted and treats that back-end crop corncob is moved down, and the caudal peduncle for treating back-end crop corncob is extruded;
Step 3:Detect and be oriented to cutting caudal peduncle;
The corncob that caudal peduncle is extruded is sent at corncob diameter induction installation with corncob clamping device, corncob diameter
Induced signal is sent to servomotor by induction installation, and servomotor drive gear actuating device, gear drive makes two pieces
Supporting plate is arranged in corresponding spacing;
The corncob that caudal peduncle is extruded is sent to the arrival end of the spacing of two blocks of supporting plates, caudal peduncle with corncob clamping device
The afterbody of the corncob of extrusion is fitted with two blocks of supporting plates and caudal peduncle is placed in the spacing of two blocks of supporting plates,
The corncob that caudal peduncle is extruded is rotated with corncob clamping device is by the spacing of two blocks of supporting plates and rotates saw blade
Saw blade cuts off the caudal peduncle of the corncob.
The present invention has the advantages that compared with prior art:
1st, because corncob diameter is directly proportional to the diameter of the caudal peduncle of corncob, accurate measurement is carried out to corncob diameter,
And then accurately draw corncob caudal peduncle diameter indirectly.Accurate back-end crop is carried out so as to treat back-end crop corncob.
2nd, in step 2, the tail point for treating back-end crop corncob 07 is placed in the spacing of two pieces of square stripper plate assemblies 08, to be cut
The top surface of the afterbody of tail corncob 07 stripper plate assembly 08 square with per block is fitted, and corncob clamping device drives and treats back-end crop Semen Maydiss
Rod 07 advances along the square long side direction of stripper plate assembly 08, treats back-end crop corncob 07 to moving down while corncob clamping device is promoted
Dynamic, the caudal peduncle for treating back-end crop corncob 07 is extruded;Due to the tail shell of fresh edible maize rod it is very hard, the present invention step two in, corncob
Clamping device is promoted to be treated that back-end crop corncob 07 is moved down and treats back-end crop corncob 07 and extruded, can be by fresh edible maize rod
Tail shell is flattened completely, is that follow-up back-end crop is made sufficient preparation so as to the caudal peduncle of fresh edible maize rod be extruded completely.
Back-end crop is carried out to fresh edible maize rod using the back-end crop method of the present invention, hinge structure improves fresh edible maize rod
Back-end crop efficiency, and greatly save manpower, the back-end crop speed of fresh edible maize rod improves 50% in hinge structure.
Description of the drawings
Fig. 1 is the back-end crop process diagrammatic top view of the present invention, and Fig. 2 is the front view of Fig. 1, and Fig. 3 is the A-A sectional views of Fig. 1.
Specific embodiment
Specific embodiment one:Illustrate with reference to Fig. 1 to Fig. 3, the methods described of present embodiment is through the following steps that reality
Existing:
Step one:Clamping corncob;The afterbody for treating back-end crop corncob 07 is vertically sequentially loaded into into down corn cob deliverer
It is two neighboring to treat that the distance between back-end crop corncob 07 is identical on the corncob clamping device of structure;
Step 2:Extrude caudal peduncle;
Treat that back-end crop corncob 07 is sent to the arrival end of two pieces of square stripper plate assemblies 08 with corncob clamping device, it is to be cut
The tail point of tail corncob 07 is placed in the spacing of two pieces of square stripper plate assemblies 08, treat the afterbody of back-end crop corncob 07 with per block side
The top surface laminating of shape stripper plate assembly 08, corncob clamping device drives and treats that back-end crop corncob 07 is grown along square stripper plate assembly 08
Edge direction advances, while corncob clamping device is promoted treats that back-end crop corncob 07 is moved down, treats the caudal peduncle of back-end crop corncob 07
Extrude;
Step 3:Detect and be oriented to cutting caudal peduncle;
The corncob that caudal peduncle is extruded is sent at corncob diameter induction installation 01 with corncob clamping device, and corncob is straight
Induced signal is sent to servomotor 03, the drive gear actuating device of servomotor 03, loading drive gear by footpath induction installation 01
Putting makes two blocks of supporting plates 04 arrange in corresponding spacing;
The corncob that caudal peduncle is extruded is sent to the arrival end of the spacing of two blocks of supporting plates 04, tail with corncob clamping device
The afterbody of the corncob that handle is extruded is fitted with two blocks of supporting plates 04 and caudal peduncle is placed in the spacing of two blocks of supporting plates 04,
The corncob that caudal peduncle is extruded passes through the spacing of two blocks of supporting plates 04 and rotates saw blade 02 with corncob clamping device,
Rotate saw blade 02 to cut off the caudal peduncle of the corncob.
Corn cob deliverer structure and corncob clamping device function in the methods of the invention is prior art can be real
Beer bottle clamping device in the streamline of existing function, such as beer bottle, and beer bottle streamline.
The device of present embodiment back-end crop method includes that synchronous boost device, corncob diameter induction installation 01, sawing are filled
2, gear drive, servomotor 03 and two blocks of supporting plates 04 are set to 0,
Successively back-end crop is treated on edge for synchronous boost device, 01, two blocks of supporting plates 04 of corncob diameter induction installation and saw cutting device 02
The direction of advance of corncob 07 is mutually arranged in spacing,
Two pieces of square stripper plate assemblies 08 are in the same size and vertically parallel in spacing installation, treat the afterbody of back-end crop corncob 07
The top surface of stripper plate assembly 08 square with per block is fitted;
Gear drive includes first gear 41, second gear 42, the 3rd gear 43, the first tooth bar 44 and the second tooth bar
45, first gear 41 is affixed with the outfan of servomotor 03, and first gear 41 is meshed with the 3rd gear 43, second gear 42
It is meshed with the 3rd gear 43, second gear 42 is meshed with the first tooth bar 44, and the 3rd gear 43 is meshed with the second tooth bar 45,
First tooth bar 44 is fixedly connected with one block of supporting plate 04, and the second tooth bar 45 is fixedly connected with another block of supporting plate 04;
Corncob diameter induction installation 01 includes single-chip microcomputer, pulse codr 11, push pedal 12, the first connecting plate 13, synchronization
The 14, first belt wheel 15, fixed plate of band, two line slideways 16 and two (the first back-moving springs 17, the second belt wheel 18, two straight lines
The horizontal parallel of guide rail 16 is arranged, two line slideways 16 and the perpendicular setting of corncob clamping device direction of advance, and two straight
Corncob clamping device direction of advance is pointed in one end of line guide rail 16, and the other end of two line slideways 16 is mutually solid with fixed plate
Connect, push pedal 12 is engaged with two line slideways 16, the two ends of each (the first back-moving spring 17 respectively with push pedal 12 and fixed plate
Joint, pulse codr 11 is installed in fixed plate, and Timing Belt 14 is set on the first belt wheel 15 and the second belt wheel 18, and first
Belt wheel 15 is connected with the signal receiving end of pulse codr 11, and the first connecting plate 13 is fixed in the top surface of push pedal 12, the first connecting plate 13
Setting is engaged with Timing Belt 14, pulse codr 11 is connected with single-chip microcomputer, and single-chip microcomputer is connected with servomotor 03;
Push pedal 12 is slided along two directions of line slideway 16, and first connecting plate 13 affixed with push pedal 12 drives Timing Belt 14
Rotate, Timing Belt 14 drives the first belt wheel 15 to rotate, and 15 amounts of spin are sent to pulse codr 11, pulse code by the first belt wheel
Corresponding signal is sent to single-chip microcomputer by device 11, and Single-chip Controlling servomotor 03 makes corresponding rotation, the sliding tooth of servomotor 03
Wheel transmission device, gear drive makes two blocks of supporting plates 04 in corresponding spacing, and the corncob is by the way that after push pedal 12, first resets
Spring 17 makes push pedal 12 reset;
Corn cob deliverer structure is provided with and pushes guide rail, pushes guide rail downward-sloping along corncob clamping device direction of advance
Arrange, corncob clamping device is provided with and pushes guide bearing, push guide rail and be correspondingly arranged with two Chain conveyer assemblies, pushes and lead
Be installed on to bearing and push in guide rail, push guide rail by drive push guide bearing make corncob clamping device advance while
Move down.
Specific embodiment two:Illustrate with reference to Fig. 1 to Fig. 3, a diameter of 70mm of the rotation saw blade 02 of present embodiment is extremely
130mm, rotate saw blade 02 rotating speed be 3,000 turns/per second to 10,000 turns/it is per second.
Because the diameter for rotating saw blade 02 directly affects the cutting speed for rotating saw blade 02, so the rotation of present embodiment
The diameter of saw blade 02 and the optimal value scope that the rotation rotating speed of saw blade 02 is the cutting speed for rotating saw blade 02, it is ensured that corncob caudal peduncle is suitable
Sharp quick excision, while wearing and tearing little to rotating saw blade 02, extends and rotates the service life of saw blade 02.
Undocumented technical characteristic is identical with specific embodiment one in present embodiment.
Specific embodiment three:Illustrate with reference to Fig. 1 to Fig. 3, the port of export and the rotation of two blocks of supporting plates 04 of present embodiment
Spacing P of saw blade 02 is 1mm to 10mm.
Spacing P in present embodiment ensure that the smooth back-end crop of corncob that caudal peduncle is extruded, and spacing P is excessive
The afterbody sarcocarp excision of the corncob of caudal peduncle extrusion can be made, causes to waste;Spacing P is too small, easily causes two blocks of supporting plates 04
Damage.
Undocumented technical characteristic is identical with specific embodiment one or two in present embodiment.
Specific embodiment four:Illustrate with reference to Fig. 1 to Fig. 3, the corncob of present embodiment is beautiful at the uniform velocity equidistantly to advance
Rice rod pace is 2/per second to 5/it is per second, the distance between two neighboring corncob is 80mm to 400mm.
Corncob pace is 2/per second to 5/per second refers to:By the corncob of a certain specified point in one second
Quantity is 2 to 5.
Undocumented technical characteristic is identical with specific embodiment three in present embodiment.
Specific embodiment five:Illustrate with reference to Fig. 1 to Fig. 3, one the step of present embodiment in corn cob deliverer structure
It is provided with and pushes guide rail, pushes guide rail along the downward-sloping setting of corncob clamping device direction of advance, corncob clamping device peace
Equipped with guide bearing is pushed, push guide rail and be correspondingly arranged with two Chain conveyer assemblies, push guide bearing and be installed on and push guide rail
It is interior, push guide rail by drive push guide bearing make corncob clamping device advance while move down.
Undocumented technical characteristic is identical with specific embodiment one, two or four in present embodiment.
Specific embodiment six:Illustrate with reference to Fig. 1 to Fig. 3, three the step of present embodiment in the sensing of corncob diameter
Device 01 includes that single-chip microcomputer, pulse codr 11, push pedal 12, the first connecting plate 13, Timing Belt 14, the first belt wheel 15, two are straight
Line guide rail 16 and two (the first back-moving springs 17,
The corncob that caudal peduncle is extruded is sent at corncob diameter induction installation 01 with corncob clamping device, and caudal peduncle is extruded
Corncob promote push pedal 12, push pedal 12 slides along two directions of line slideway 16, first connecting plate 13 affixed with push pedal 12
Timing Belt 14 is driven to rotate, Timing Belt 14 drives the first belt wheel 15 to rotate, and amount of spin is sent to pulse code by the first belt wheel 15
Corresponding signal is sent to single-chip microcomputer by device 11, pulse codr 11, and Single-chip Controlling servomotor 03 makes corresponding rotation, servo
The drive gear actuating device of motor 03, gear drive makes two blocks of supporting plates 04 in corresponding spacing, and the corncob passes through push pedal
After 12, (the first back-moving spring 17 makes push pedal 12 reset.
In present embodiment by machinery in combination with electrical equipment, the accurate measurement to corncob diameter is realized, by
It is directly proportional to the diameter of the caudal peduncle of corncob in corncob diameter, so present embodiment is by measuring corncob diameter further
Accurately draw corncob caudal peduncle diameter indirectly.
Undocumented technical characteristic is identical with specific embodiment five in present embodiment.
Specific embodiment seven:Illustrate with reference to Fig. 1 to Fig. 3, three the step of present embodiment in gear drive bag
First gear 41, second gear 42, the 3rd gear 43, the first tooth bar 44 and the second tooth bar 45 are included,
Gear drive includes first gear 41, second gear 42, the 3rd gear 43, the first tooth bar 44 and the second tooth bar
45, first gear 41 is affixed with the outfan of servomotor 03, and first gear 41 is meshed with the 3rd gear 43, second gear 42
It is meshed with the 3rd gear 43, second gear 42 is meshed with the first tooth bar 44, and the 3rd gear 43 is meshed with the second tooth bar 45,
First tooth bar 44 is fixedly connected with one block of supporting plate 04, and the second tooth bar 45 is fixedly connected with another block of supporting plate 04;
Servomotor 03 drives first gear 41 to rotate, and first gear 41 drives successively the 3rd gear 43 and second gear 42
Rotate, second gear 42 drives the first tooth bar 44 to move, the 3rd gear 43 drives the second tooth bar 45 to move, the first tooth bar 44 and the
Two tooth bars 45 make two blocks of supporting plates 04 arrange in corresponding spacing.
Undocumented technical characteristic is identical with specific embodiment six in present embodiment.
Claims (7)
1. a kind of fresh edible maize rod is automatically positioned back-end crop method,
It is characterized in that:Methods described through the following steps that realize:
Step one:Clamping corncob;The afterbody for treating back-end crop corncob (07) is vertically sequentially loaded into into down corn cob deliverer structure
Corncob clamping device on, it is two neighboring to treat that the distance between back-end crop corncob (07) is identical;
Step 2:Extrude caudal peduncle;
Treat that back-end crop corncob (07) is sent to the arrival end of two pieces of square stripper plate assemblies (08) with corncob clamping device, it is to be cut
The tail point of tail corncob (07) is placed in the spacing of two pieces of square stripper plate assemblies (08), treat the afterbody of back-end crop corncob (07) with
The top surface laminating of square stripper plate assembly (08) per block, corncob clamping device drives treats back-end crop corncob (07) along square extruding
Plate assembly (08) long side direction advances, while corncob clamping device is promoted treats that back-end crop corncob (07) is moved down, treats back-end crop
The caudal peduncle of corncob (07) is extruded;
Step 3:Detect and be oriented to cutting caudal peduncle;
The corncob that caudal peduncle is extruded is sent to corncob diameter induction installation (01) place, corncob diameter with corncob clamping device
Induced signal is sent to servomotor (03) by induction installation (01), and servomotor (03) drive gear actuating device, gear is passed
Dynamic device makes two pieces of supporting plates (04) arrange in corresponding spacing;
The corncob that caudal peduncle is extruded is sent to the arrival end of the spacing of two pieces of supporting plates (04), caudal peduncle with corncob clamping device
The afterbody of the corncob of extrusion is fitted with two pieces of supporting plates (04) and caudal peduncle is placed in the spacing of two pieces of supporting plates (04),
The corncob that caudal peduncle is extruded passes through the spacing of two pieces of supporting plates (04) and rotates saw blade (02) with corncob clamping device,
Rotate saw blade (02) to cut off the caudal peduncle of the corncob.
It is 2. according to claim 1 to be automatically positioned back-end crop method, it is characterised in that:Rotate a diameter of 70mm of saw blade (02)
To 130mm, rotate saw blade (02) rotating speed be 3,000 turns/per second to 10,000 turns/it is per second.
It is 3. according to claim 1 and 2 to be automatically positioned back-end crop method, it is characterised in that:The port of export of two pieces of supporting plates (04)
It is 1mm to 10mm with spacing P for rotating saw blade (02).
It is 4. according to claim 3 to be automatically positioned back-end crop method, it is characterised in that:Corncob is at the uniform velocity equidistantly to advance,
Corncob pace be 2/per second to 5/it is per second, the distance between two neighboring corncob be 80mm to 400mm.
5. back-end crop method is automatically positioned according to claim 1,2 or 4, it is characterised in that:Corncob in step one is passed
Send mechanism to be provided with and push guide rail, corncob clamping device is provided with and pushes guide bearing, push guide bearing and be installed on and push
In guide rail, push guide rail by drive push guide bearing make corncob clamping device advance while move down.
It is 6. according to claim 5 to be automatically positioned back-end crop method, it is characterised in that:Corncob diameter sensing in step 3
Device (01) includes single-chip microcomputer, pulse codr (11), push pedal (12), the first connecting plate (13), Timing Belt (14), the first belt wheel
(15), two line slideways (16) and two (the first back-moving springs (17),
The corncob that caudal peduncle is extruded is sent to corncob diameter induction installation (01) place with corncob clamping device, what caudal peduncle was extruded
Corncob promotes push pedal (12), push pedal (12) to slide along two line slideway (16) directions, first company affixed with push pedal (12)
Fishplate bar (13) drives Timing Belt (14) to rotate, and Timing Belt (14) drives the first belt wheel (15) to rotate, and the first belt wheel (15) will be rotated
Amount is sent to pulse codr (11), and corresponding signal is sent to single-chip microcomputer, Single-chip Controlling servo electricity by pulse codr (11)
Machine (03) makes corresponding rotation, servomotor (03) drive gear actuating device, and gear drive makes two pieces of supporting plates (04) be in
Corresponding spacing, the corncob is by the way that after push pedal (12), (the first back-moving spring (17) makes push pedal (12) reset.
It is 7. according to claim 6 to be automatically positioned back-end crop method, it is characterised in that:Gear drive bag in step 3
Include first gear (41), second gear (42), the 3rd gear (43), the first tooth bar (44) and the second tooth bar (45), servomotor
(03) first gear (41) is driven to rotate, first gear (41) drives successively the 3rd gear (43) and second gear (42) to rotate,
Second gear (42) drives the first tooth bar (44) mobile, and the 3rd gear (43) drives the second tooth bar (45) mobile, the first tooth bar
(44) two pieces of supporting plates (04) are made to arrange in corresponding spacing with the second tooth bar (45).
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CN201510450609.3A CN105082217B (en) | 2015-07-28 | 2015-07-28 | Automatic positioning and caudal-peduncle-cutting method for fresh-eating corn cobs |
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CN105082217B true CN105082217B (en) | 2017-04-12 |
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Family Cites Families (10)
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US4327616A (en) * | 1980-02-29 | 1982-05-04 | Stayton Canning Company Cooperative | Cob saw |
DE3014171A1 (en) * | 1980-04-14 | 1981-10-15 | Alois Pöttinger Maschinenfabrik GmbH, 4710 Grieskirchen | DISC WHEEL CHOPPER |
CN201165007Y (en) * | 2008-03-19 | 2008-12-17 | 佛山市方普防护塑胶有限公司 | Automatic shearing mechanism of flat sheath tail cutting apparatus |
KR100910385B1 (en) * | 2009-02-06 | 2009-08-04 | 박종래 | A seed separator |
CN103419224A (en) * | 2012-05-15 | 2013-12-04 | 广西贵港珠露食品有限公司 | Fresh corn stick head cutter |
CN202763883U (en) * | 2012-09-18 | 2013-03-06 | 沈阳农业大学 | Fresh corn ear precision cutting machine |
CN202934621U (en) * | 2012-10-13 | 2013-05-15 | 安徽喜农农业开发有限责任公司 | Corn root cutting device |
CN203611284U (en) * | 2013-11-27 | 2014-05-28 | 辽宁福犇食品有限公司 | Fresh corn end shearing machine |
CN104626333B (en) * | 2014-12-30 | 2017-02-22 | 南兴装备股份有限公司 | Horizontal high-speed head and tail cutting mechanism of edge banding machine |
CN204414185U (en) * | 2015-01-05 | 2015-06-24 | 昌吉舰辉果蔬科技开发有限公司 | Corn cutting head cutting tail machine |
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Effective date of registration: 20180717 Address after: 150032 -913-1-4, Xinxing Park, Shuangcheng economic and Technological Development Zone, Xinxing Town, Shuangcheng District, Harbin, Heilongjiang. Patentee after: Heilongjiang Yan Ding Machinery Equipment Manufacturing Co., Ltd. Address before: 150400, 4 units, No. 1, No. 170, No. 15, tou tou street, Xiangfang tower, Xiangfang, Harbin. Patentee before: HARBIN YONGYU POWER STATION EQUIPMENT CO., LTD. |