CN202763883U - Fresh corn ear precision cutting machine - Google Patents
Fresh corn ear precision cutting machine Download PDFInfo
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- CN202763883U CN202763883U CN 201220476582 CN201220476582U CN202763883U CN 202763883 U CN202763883 U CN 202763883U CN 201220476582 CN201220476582 CN 201220476582 CN 201220476582 U CN201220476582 U CN 201220476582U CN 202763883 U CN202763883 U CN 202763883U
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- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 34
- 235000005822 corn Nutrition 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 210000005069 ears Anatomy 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 239000004460 silage Substances 0.000 description 4
- 241000238557 Decapoda Species 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 238000009395 breeding Methods 0.000 description 2
- 230000001488 breeding effect Effects 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 235000021186 dishes Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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Abstract
本实用新型公开了一种鲜玉米果穗精密切段机,旨在提供一种生产效率高,节能环保,安全可靠的鲜玉米果穗精密切段机。包括机架,还包括精密切割装置和曲柄滑块驱动机构,所述精密切割装置的切割室设置在机架的上方一侧,切割电机垂直固装在曲柄滑块驱动机构的可沿水平滑动的滑块上,该切割电机的上输出轴端水平设置圆盘切刀,位于切割室的顶部一侧单列式设置三个喂料圆筒,位于圆盘切刀的下方,该切段厚度调节板的下托板向内伸出至该两个喂料圆筒的下出口半圆处,且该切段厚度调节板的下托板与水平方向有一向下倾角。本实用新型适用于鲜玉米果穗的精密切片或切段加工。
The utility model discloses a fresh corn ear precision cutting machine, which aims to provide a fresh corn ear precision cutting machine with high production efficiency, energy saving and environmental protection, safety and reliability. It includes a frame, and also includes a precision cutting device and a crank slider driving mechanism. The cutting chamber of the precision cutting device is arranged on the upper side of the frame, and the cutting motor is vertically fixed on the horizontal slide of the crank slider driving mechanism. On the slider, the upper output shaft end of the cutting motor is horizontally equipped with a disc cutter, and three feeding cylinders are arranged in a single row on the top side of the cutting chamber, located below the disc cutter, and the section thickness adjustment plate The lower supporting plate of the lower supporting plate protrudes inwardly to the semicircle of the lower outlets of the two feeding cylinders, and the lower supporting plate of the section thickness adjusting plate has a downward inclination angle with the horizontal direction. The utility model is suitable for precision slicing or sectioning processing of fresh corn ears.
Description
技术领域 technical field
本实用新型涉及一种玉米果穗加工设备,更具体地说,是涉及一种鲜玉米果穗精密切段机。The utility model relates to a corn ear processing equipment, in particular to a fresh corn ear precision segmenting machine.
背景技术 Background technique
鲜玉米果穗加工成符合尺寸要求的果穗片或果穗段,对于食用鲜玉米果穗,可以用于烹饪菜肴;对于青贮玉米果穗,可以用于水产、畜牧养殖饲料。比如,各户农民在自家稻田围栏种稻养蟹。幼蟹初入池塘时,普遍以投喂青贮玉米果穗片青饲料为主。根据多年的养殖经验,以投喂片状青贮玉米为最佳饵料,因不会陷入泥中,随水可以沉浮,利用幼蟹取食。目前,绝大部分农户均采用手工方式进行鲜玉米果穗切片或切段,这种手工切段方式存在的问题是:劳动强度大,费时费力,生产效率低,安全性差。不能满足规模养殖对提高饲料生产量的要求。Fresh corn ears are processed into ear slices or ear segments that meet the size requirements. For edible fresh corn ears, they can be used for cooking dishes; for silage corn ears, they can be used as feed for aquatic products and animal husbandry. For example, farmers of each household grow rice and raise crabs in the fences of their own rice fields. When the juvenile crabs first entered the pond, they generally fed silage corn ear flakes as the main feed. According to many years of breeding experience, flake silage corn is the best bait, because it will not sink into the mud, it can sink and float with the water, and the young crabs are used to feed. At present, the vast majority of farmers use manual methods to slice or cut fresh corn ears. The problems of this manual cutting method are: high labor intensity, time-consuming and laborious, low production efficiency, and poor safety. Can not meet the requirements of large-scale breeding to improve feed production.
实用新型内容 Utility model content
本实用新型的目的是克服现有技术中的不足,提供一种生产效率高,节能环保,安全可靠的鲜玉米果穗精密切段机。The purpose of the utility model is to overcome the deficiencies in the prior art, to provide a high production efficiency, energy saving and environmental protection, safe and reliable fresh corn ear precision cutting machine.
为了解决上述存在的技术问题,本实用新型采用下述技术方案:本实用新型的鲜玉米果穗精密切段机,包括机架,还包括精密切割装置和曲柄滑块驱动机构,所述精密切割装置由切割室、切割电机、圆盘切刀、喂料圆筒、切段厚度调节板组成,切割室设置在机架的上方一侧,位于切割室的几何垂直中心线上,切割电机垂直固装在曲柄滑块驱动机构的可沿水平滑动的滑块上,该切割电机的上输出轴端水平设置圆盘切刀,位于切割室的顶部一侧沿切割电机的滑动方向单列式设置三个喂料圆筒,位于圆盘切刀的下方,切段厚度调节板设置在切割室的内侧壁上,该切段厚度调节板的下托板向内伸出至该两个喂料圆筒的下出口半圆处,且该切段厚度调节板的下托板与水平方向有一向下倾角。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the fresh corn ear precision cutting machine of the utility model includes a frame, a precision cutting device and a crank slider driving mechanism, and the precision cutting device It is composed of a cutting chamber, a cutting motor, a disc cutter, a feeding cylinder, and a section thickness adjustment plate. The cutting chamber is set on the upper side of the frame, on the geometric vertical center line of the cutting chamber, and the cutting motor is vertically fixed. On the horizontally slidable slider of the crank slider drive mechanism, a disc cutter is arranged horizontally on the upper output shaft end of the cutting motor. The material cylinder is located below the disc cutter, the section thickness adjustment plate is arranged on the inner side wall of the cutting chamber, and the lower support plate of the section thickness adjustment plate protrudes inward to the bottom of the two feeding cylinders. At the semicircle of the exit, and the lower supporting plate of the section thickness adjusting plate has a downward inclination angle with the horizontal direction.
作为本实用新型的优选设计方案:所述曲柄滑块驱动机构由直线导轨、滑块、连杆、曲柄杆、驱动电机组成,驱动电机设置在机架的上方另一侧,在切割室的下方,两个直线导轨水平对称设置在机架的内侧,滑块可滑动地设置在两个直线导轨上,曲柄杆的一端通过联轴器固装在驱动电机的输出轴上,曲柄杆的另一端连杆的一端铰接,该连杆的另一端切割电机铰接。As a preferred design scheme of the present utility model: the crank slider driving mechanism is composed of a linear guide rail, a slider, a connecting rod, a crank rod, and a driving motor, and the driving motor is arranged on the other side above the frame and below the cutting chamber. , two linear guide rails are arranged horizontally and symmetrically on the inner side of the frame, the slider is slidably arranged on the two linear guide rails, one end of the crank rod is fixed on the output shaft of the drive motor through a coupling, and the other end of the crank rod One end of the connecting rod is hinged, and the other end of the connecting rod is hinged.
作为本实用新型的改进,所述圆盘切刀采用圆盘锯齿割刀。As an improvement of the utility model, the disc cutter adopts a disc sawtooth cutter.
作为本实用新型的进一步改进,所述直线导轨采用柱式导轨。As a further improvement of the utility model, the linear guide rail adopts a column guide rail.
由于采用上述技术方案,本实用新型提供的鲜玉米果穗精密切段机具有的有益效果是:Due to the adoption of the above-mentioned technical scheme, the beneficial effects of the fresh corn ear precision cutting machine provided by the utility model are:
本实用新型的曲柄滑块驱动机构的驱动电机带动曲柄杆转动,曲柄杆带动连杆,实现滑块的水平直线滑动,使垂直固装在滑块上的切割电机在两个直线导轨上进行往复直线运动,每个往复行程切割鲜玉米果穗两次。此时,鲜玉米果穗通过切割室顶部的喂料圆筒下落到达切段厚度调节板的下托板,使鲜玉米果穗保持竖直状态,在下托板和喂料圆筒的共同支撑下承受圆盘锯齿割刀的切割作用力,实现鲜玉米果穗的精密切段,喂料圆筒可连续放入玉米果穗,下托板与水平方向的向下倾角保证了切割后的玉米段在自重和被切割时所受到的旋转离心力综合作用下离开下托板,落入放置在机架底部的高沿容器内。由于本实用新型采用曲柄滑块驱动机构实现圆盘锯齿割刀往复式直线运动,一个往复行程可以实现两次切割,不浪费能源,提高了工作效率;采用旋转式圆盘锯齿割刀能有效地减少机械振动,降低噪声污染的同时能延长机械寿命;工作过程中操作人员不与割刀部件接触,提高了作业安全性。因此,得到了生产效率高,节能环保,安全可靠的效果。The driving motor of the crank slider driving mechanism of the utility model drives the crank rod to rotate, and the crank rod drives the connecting rod to realize the horizontal linear sliding of the slider, so that the cutting motor vertically fixed on the slider reciprocates on the two linear guide rails Linear motion, each reciprocating stroke cuts fresh corn ears twice. At this time, the ear of fresh corn falls through the feeding cylinder on the top of the cutting chamber to the lower supporting plate of the section thickness adjusting plate, so that the ear of fresh corn remains vertical and bears the circular motion under the joint support of the lower supporting plate and the feeding cylinder. The cutting force of the disc sawtooth cutter realizes the precise cutting of fresh corn ears, the feeding cylinder can continuously put corn ears in, and the downward inclination angle between the lower supporting plate and the horizontal direction ensures that the cut corn segments are balanced between their own weight and being cut. Under the comprehensive action of the rotating centrifugal force received during cutting, it leaves the lower supporting plate and falls into the high edge container placed at the bottom of the frame. Because the utility model adopts the crank slider drive mechanism to realize the reciprocating linear motion of the disc sawtooth cutter, one reciprocating stroke can realize two cuttings, without wasting energy, and the work efficiency is improved; the use of the rotary disc sawtooth cutter can effectively Reduce mechanical vibration and reduce noise pollution while prolonging the life of the machine; the operator does not contact the cutter parts during the work process, which improves the safety of the operation. Therefore, the effects of high production efficiency, energy saving, environmental protection, safety and reliability are obtained.
附图说明 Description of drawings
图1是本实用新型鲜玉米果穗精密切段机的构造主视图;Fig. 1 is the front view of the structure of the utility model fresh corn ear precision cutting machine;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1中沿A-A线的剖视图。Fig. 3 is a sectional view along line A-A in Fig. 1 .
图中:机架1;直线导轨2;滑块3;切割室4;切割电机5;圆盘切刀6;喂料圆筒7;切段厚度调节板8;连杆9;曲柄杆10;驱动电机11。In the figure: frame 1;
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
如图1、图2、图3所示,给出了本实用新型鲜玉米果穗精密切段机的具体实施方式构造示意图,包括机架1,还包括精密切割装置和曲柄滑块驱动机构,所述精密切割装置由切割室4、切割电机5、圆盘切刀6、喂料圆筒7、切段厚度调节板8组成,切割室4设置在机架1的上方一侧,位于切割室4的几何垂直中心线上,切割电机5垂直固装在曲柄滑块驱动机构的可沿水平滑动的滑块3)上,该切割电机5的上输出轴端水平设置圆盘切刀6,位于切割室4的顶部一侧沿切割电机5的滑动方向单列式设置三个喂料圆筒7,位于圆盘切刀6的下方,切段厚度调节板8设置在切割室4的内侧壁上,该切段厚度调节板8的下托板向内伸出至该两个喂料圆筒7的下出口半圆处,且该切段厚度调节板8的下托板与水平方向有一向下倾角。As shown in Fig. 1, Fig. 2 and Fig. 3, the specific embodiment structure schematic diagram of the fresh corn ear precision cutting machine of the present invention is provided, including the frame 1, and also including the precision cutting device and the crank slider drive mechanism, so The precision cutting device is composed of a
作为本实用新型的优选实施例,如图1、图2所示,所述曲柄滑块驱动机构由直线导轨2、滑块3、连杆9、曲柄杆10、驱动电机11组成,驱动电机11设置在机架1的上方另一侧,在切割室4的下方,两个直线导轨2水平对称设置在机架1的内侧,滑块3可滑动地设置在两个直线导轨2上,曲柄杆10的一端通过联轴器固装在驱动电机11的输出轴上,曲柄杆10的另一端连杆9的一端铰接,该连杆9的另一端切割电机5铰接。As a preferred embodiment of the present utility model, as shown in Fig. 1 and Fig. 2, the crank slider driving mechanism is composed of a
作为本实用新型的优选实施例,如图2所示,所述圆盘切刀6采用圆盘锯齿割刀。As a preferred embodiment of the present utility model, as shown in FIG. 2 , the
在优选实施例中,如图1、图2、图3所示,所述直线导轨2采用柱式导轨。In a preferred embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, the
本实用新型的工作原理是:曲柄滑块驱动机构的驱动电机11通过联轴器带动曲柄杆10转动,从而带动连杆9驱动切割电机5沿直线往复滑动;与此同时,切割电机5驱动圆盘锯齿割刀转动,鲜玉米果穗从喂料圆筒7往下掉,在下托板和喂料圆筒的共同支撑下承受圆盘锯齿割刀的切割作用力,实现鲜玉米果穗的精密切段,鲜玉米果穗被切成厚度均匀的片或段,由于切段厚度调节板8的下托板与水平方向有一个向下倾角,所以在圆盘锯齿割刀转动的离心力作用下,将果穗片或段从切段厚度调节板8甩出,落入放置在机架底部的高沿容器内。The working principle of the utility model is: the
本实用新型适用于鲜玉米果穗的精密切片或切段加工。对于食用鲜玉米果穗,可以满足人们用于烹饪菜肴;对于青贮玉米果穗,可以用于水产、畜牧养殖饲料。The utility model is suitable for precision slicing or sectioning processing of fresh corn ears. For edible fresh corn ears, it can be used for cooking dishes; for silage corn ears, it can be used as feed for aquatic products and animal husbandry.
在实际使用过程中,根据切段厚度要求,可以通过改变切段厚度调节板8的上下安装位置,从而可以调节切割玉米段的厚度。本实用新型能够有效降低操作人员劳动强度,省时省力,具有生产效率高、节能环保、使用安全可靠的特点。In actual use, the thickness of the cut corn section can be adjusted by changing the upper and lower installation positions of the section
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Cited By (11)
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CN102862175A (en) * | 2012-09-18 | 2013-01-09 | 沈阳农业大学 | Fresh corn ear precise dissection machine |
CN105082217A (en) * | 2015-07-28 | 2015-11-25 | 哈尔滨永煜电站设备有限责任公司 | Automatic positioning and caudal-peduncle-cutting method for fresh-eating corn cobs |
CN105128065A (en) * | 2015-07-28 | 2015-12-09 | 哈尔滨永煜电站设备有限责任公司 | Automatic positioning shearing type tip cutting method for fresh corn |
CN105128057A (en) * | 2015-07-28 | 2015-12-09 | 哈尔滨永煜电站设备有限责任公司 | Automatic positioning and saw cutting type tip cutting method for fresh edible corn |
CN105690453A (en) * | 2016-04-05 | 2016-06-22 | 广州市天烨商贸有限公司 | Food machine processing device cutting fresh corn cobs into segments |
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CN102862175A (en) * | 2012-09-18 | 2013-01-09 | 沈阳农业大学 | Fresh corn ear precise dissection machine |
CN105082217A (en) * | 2015-07-28 | 2015-11-25 | 哈尔滨永煜电站设备有限责任公司 | Automatic positioning and caudal-peduncle-cutting method for fresh-eating corn cobs |
CN105128065A (en) * | 2015-07-28 | 2015-12-09 | 哈尔滨永煜电站设备有限责任公司 | Automatic positioning shearing type tip cutting method for fresh corn |
CN105128057A (en) * | 2015-07-28 | 2015-12-09 | 哈尔滨永煜电站设备有限责任公司 | Automatic positioning and saw cutting type tip cutting method for fresh edible corn |
CN105690453A (en) * | 2016-04-05 | 2016-06-22 | 广州市天烨商贸有限公司 | Food machine processing device cutting fresh corn cobs into segments |
CN108409122A (en) * | 2018-03-26 | 2018-08-17 | 东莞泰升玻璃有限公司 | Automatic glass cutting device |
CN108705143A (en) * | 2018-07-12 | 2018-10-26 | 湖州亨达铝业有限公司 | A kind of aluminium alloy extrusions cutter device |
CN109379965A (en) * | 2018-08-29 | 2019-02-26 | 昆明理工大学 | A kind of dedicated cutting seedlings device of towed Radix Notoginseng |
CN109379965B (en) * | 2018-08-29 | 2021-05-14 | 昆明理工大学 | A kind of traction type Panax notoginseng special-purpose cutting device |
CN109013718A (en) * | 2018-09-29 | 2018-12-18 | 天津天重中直科技工程有限公司 | A kind of novel hot-rolled strip steel production line snake-like oscillation device |
CN109013718B (en) * | 2018-09-29 | 2024-03-19 | 中重科技(天津)股份有限公司 | Novel snakelike oscillation device of hot rolling strip steel production line |
CN110916214A (en) * | 2019-12-03 | 2020-03-27 | 无为县白花莲家庭农场 | Integrated treatment equipment is used in lotus root processing |
CN113319102A (en) * | 2021-05-26 | 2021-08-31 | 中国地质大学(北京) | A abandonment gauze mask recovery processing device for public place |
CN113319102B (en) * | 2021-05-26 | 2022-03-22 | 中国地质大学(北京) | A device for recycling and processing waste masks in public places |
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