CN210678925U - Duplex position dragon fruit preserved fruit section device - Google Patents
Duplex position dragon fruit preserved fruit section device Download PDFInfo
- Publication number
- CN210678925U CN210678925U CN201921670960.3U CN201921670960U CN210678925U CN 210678925 U CN210678925 U CN 210678925U CN 201921670960 U CN201921670960 U CN 201921670960U CN 210678925 U CN210678925 U CN 210678925U
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- fruit
- slicing
- fruit conveying
- cutter
- chain wheel
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Abstract
A double-station preserved dragon fruit slicing device comprises a supporting device, a power transmission device, a slider-crank slicing mechanism and an automatic fruit conveying device. The motor is arranged on the supporting device and transmits power to the slicing mechanism and the automatic fruit feeding device through the chain wheel and the chain. The upper transmission shaft is driven by the chain, and then the rotary motion is converted into the up-and-down continuous fruit cutting motion of the slicing cutter through the crank sliding block. The two ends of the lower transmission shaft are provided with the gear-lacking gears which are meshed with the gear-lacking gears of the fruit conveying power shafts at the two ends to control the period interval of fruit conveying, so that the fruit conveying device is perfectly matched with the up-and-down movement period of the slicing cutter, the full-automatic fruit cutting process is realized, the problem of high labor intensity of manual fruit cutting is effectively solved, and the processing and manufacturing efficiency of preserved fruits and the quality of the obtained preserved fruits are improved.
Description
Technical Field
The utility model relates to a dragon fruit preserved fruit section device, especially a duplex position dragon fruit preserved fruit section device.
Technical Field
The dragon fruit is tropical and subtropical fruit, and is mainly planted in the south of China at home, and the planting area in Guangxi areas is large. At present, the yield of the dragon fruits is improved year by year, the market demand is increased, but the dragon fruits are short in storage and preservation period, and the situation that supply and demand are over occurs frequently after the dragon fruits are sold on the market on a large scale, so that the loss of fruit growers is large. At the moment, the deep processing of the dragon fruits is particularly important, and the preserved fruits are very popular in the fruit deep processing market, so that the problem of the sale of the dragon fruits can be effectively solved, and the loss is saved. The existing cutting work of the dragon fruit still mainly adopts manpower, and has long time consumption and high cost.
Disclosure of Invention
The utility model aims at providing a duplex position dragon fruit preserved fruit section device realizes cutting the fruit, sending the automation and the high efficiency of fruit through the combined motion of mechanism, can reduce the human cost, reduces the process time of dragon fruit, improves work efficiency to promote the development in dragon fruit market.
The technical scheme of the utility model is that: the utility model provides a duplex position dragon fruit preserved fruit section device, constitutional components include strutting arrangement, power conduction device, slider-crank section mechanism and send the fruit device automatically, the concrete structure of constitutional components and relation of connection are:
the supporting device comprises a supporting base and a cutter supporting bracket, and the cutter supporting bracket is fixed at two ends of the supporting base.
The power transmission device comprises a motor, a speed reducer, a first chain wheel, a second chain, a third chain wheel, a fourth chain wheel, an upper transmission shaft, a lower transmission shaft, a left fruit conveying power shaft and a right fruit conveying power shaft, wherein the motor is connected with the speed reducer fixed on the supporting base, the output end of the speed reducer is connected with the first chain wheel, the first chain wheel and the second chain wheel are fixed on the lower transmission shaft on the supporting base at two ends and are in meshing transmission through the first chain, two ends of the lower transmission shaft are tooth-lacking gears, the fruit conveying power shaft is driven to rotate through gear meshing, meanwhile, the third chain wheel on the lower transmission shaft and the fourth chain wheel on the upper transmission shaft are in meshing transmission through the second chain, and the upper transmission shaft.
The power transmission device drives the fruit conveying power shaft and the slicing cutter to move through the chain wheel and the chain respectively, so that the slicing cutter and the fruit conveying power shaft can move continuously. When the fruit conveying power shaft moves continuously, because of the gear lacking engagement, the fruit conveying tray stops just below the slicing cutter when the slicing cutter falls, and when the slicing cutter is lifted to a certain height, the fruit conveying tray moves forwards to convey the dragon fruits which are not sliced yet, and the dragon fruits which are not sliced yet are conveyed away to be cut into the cut dragon fruit preserved fruits.
Slider-crank section mechanism includes left fixed connecting rod, right fixed connecting rod, left crank, right crank, left side section cutter, right side section cutter, left side crank cutter connecting rod and right crank cutter connecting rod, left side fixed connecting rod and right fixed connecting rod are fixed respectively at the both ends of cutter support bracket, left side crank and right crank are fixed respectively at the both ends of upper portion transmission shaft, the left side section cutter that has the pulley and the right side section cutter contact with left fixed connecting rod and right fixed connecting rod through the pulley on left side section cutter and the right side section cutter, make the section cutter slide along left fixed connecting rod and right fixed connecting rod, left side section cutter and right side section cutter are connected with left crank and right crank respectively through left crank cutter connecting rod and right crank cutter connecting rod.
The automatic fruit conveying device comprises a left fruit conveying support frame, a right fruit conveying support frame, a first fruit conveying chain wheel, a second fruit conveying chain wheel, a third fruit conveying chain wheel, a fourth fruit conveying chain wheel, a left fruit conveying chain, a right fruit conveying chain and a fruit conveying tray, wherein the first fruit conveying shaft, the second fruit conveying shaft, the left fruit conveying support frame and the right fruit conveying support frame are arranged on two sides of a support base, the first fruit conveying chain wheel is connected with the right fruit conveying power shaft, the third fruit conveying chain wheel is connected with the left fruit conveying power shaft, power is provided by the fruit conveying power shaft, the two fruit conveying chain wheels on each side transmit the fruit through the side fruit conveying chain, and the fruit conveying tray is fixed on the left fruit conveying chain and the right fruit conveying chain, so that the automatic operation of the fruit conveying device is realized.
The length, width and height of the supporting base are respectively 500mm, 250mm and 240 mm.
Motor and speed reducer are fixed in the bottom sprag board that supports the base, take upper portion transmission shaft and lower part transmission shaft to rotate through the sprocket chain, the number of teeth of lower part transmission shaft both ends gear is 30, both ends gear is two-thirds of all continuous scarce tooth, and both ends gear lacks the tooth position symmetry, thereby send fruit power shaft and right side to send the gear that fruit power shaft terminal side number of teeth is 30 to pass through scarce tooth meshing with a left side, send the fruit tray just in time static under the section cutter when making section cutter whereabouts cut fruit, and when section cutter lifting, send the fruit tray to continue to advance.
The crank positions at two ends of an upper transmission shaft of the crank sliding block slicing mechanism are symmetrical, and the length of each crank is 60 mm.
The slicing cutter is characterized in that four pulleys with grooves in the middle are arranged on the cutter bar of the slicing cutter side by side, the slicing cutter is in matched contact with the fixed connecting rod through the grooves in the pulleys, the slicing cutter moves vertically along the fixed connecting rod, and the slicing cutter is connected with the crank through the crank cutter connecting rod.
The slicing cutter consists of a cutter bar, a pulley and a slicing cutter, wherein the pulley and the slicing cutter are positioned on the cutter bar, and the width of the guide rod is the same as that of the fixed connecting rod.
The slicing knife is square in overall shape, the side length is 170mm, the slicing knife is hollow integrally, the number of the blades is three, and the number of the blades is two, namely, the blades are staggered and evenly distributed.
The fruit conveying support frame on each side of the automatic fruit conveying device is welded on the support base, and the fruit conveying power device on each side is connected with the fruit conveying power shaft on the side, so that the whole fruit conveying device is driven to move.
The double-station adopts single power to drive the two slicing devices and the two dragon fruit conveying devices, and realizes power transmission of working under the two vertical stations by using a chain wheel and chain connecting structure.
Compared with the prior art, the utility model has the following outstanding advantages:
1. the product adopts the design idea that single power drives two cutting devices and two dragon fruit conveying devices, and the chain wheel and chain connecting structure is ingeniously used, so that the maximization of the power transmission efficiency under the double-station vertical working background is realized.
2. The transmission ratio is precisely calculated, and the continuity and the high efficiency of fruit feeding and slicing of the device are achieved through gear missing meshing.
3. The cost of manpower resources and time in the traditional industrial preserved fruit manufacturing process is reduced, and the problems that the appearance is influenced due to the fact that the shape of the cut dragon fruits is different and the taste of the preserved fruit is influenced due to the water loss of the dragon fruits caused by the pressing of hands in the traditional processing mode are also avoided.
4. The shape and the characteristics of the dragon fruit and the characteristics of the pulp are comprehensively considered, and the cutter is assembled by the cutter with a specific shape and material according to the required processing appearance requirement of the preserved fruit, so that the cutter is matched with the appearance of the dragon fruit.
5. The design is simple and ingenious, and the operation is simple.
Drawings
Fig. 1 is a schematic structural view of the double-station preserved dragon fruit slicing device of the utility model.
Fig. 2 is a schematic structural view of the lower transmission shaft of the double-station preserved dragon fruit slicing device of the present invention.
Fig. 3 is a schematic structural view of a slider-crank slicing mechanism of the double-station preserved dragon fruit slicing device of the utility model.
Fig. 4 is a schematic structural view of a slicing cutter of the double-station preserved dragon fruit slicing device of the utility model.
Fig. 5 is a structural schematic diagram of the tooth missing meshing of the lower transmission shaft and the fruit conveying power shaft of the double-station pitaya preserved fruit slicing device of the present invention.
Fig. 6 is a structural schematic view of the fruit conveying tray of the double-station preserved dragon fruit slicing device of the utility model.
Fig. 7 is a schematic structural view of a double-station power transmission device of the double-station preserved dragon fruit slicing device of the present invention.
Fig. 8 is a schematic structural view of the automatic fruit feeding device of the double-station preserved dragon fruit slicing device of the present invention.
Labeled as: the fruit feeding device comprises a supporting base 1, a cutter supporting bracket 2, a motor 3, a speed reducer 4, a first chain 5, a first chain wheel 6, a second chain wheel 7, a second chain 8, a third chain wheel 9, a fourth chain wheel 10, an upper transmission shaft 11, a lower transmission shaft 12, a right fruit feeding power shaft 13, a left fruit feeding power shaft 14, a left fixed connecting rod 15, a right fixed connecting rod 16, a left crank 17, a right crank 18, a right slicing cutter 19, a left slicing cutter 20, a left crank cutter connecting rod 21, a right crank cutter connecting rod 22, a left fruit feeding supporting frame 23, a right fruit feeding supporting frame 24, a cutter bar 25, a slicing cutter 26, a pulley 27, a fruit feeding tray 28, a first fruit feeding chain wheel 29, a second fruit feeding chain wheel 30, a third fruit feeding chain wheel 31, a fourth fruit feeding chain wheel 32, a left fruit feeding chain 33, a right fruit feeding chain 34, a first fruit feeding shaft 35 and a second fruit feeding shaft 36.
Detailed Description
The technical solution of the present invention is further described below by means of the accompanying drawings and examples.
As shown in fig. 1-8, duplex position dragon preserved fruit section device, the component part includes strutting arrangement, power conduction device, slider-crank section mechanism and automatic fruit device of sending, the concrete structure of component part and relation of connection are:
the supporting device comprises a supporting base 1 and a cutter supporting bracket 2, the cutter supporting bracket 2 is fixed at two ends of the supporting base 1,
the power transmission device comprises a motor 3, a speed reducer 4, a first chain 5, a first chain wheel 6, a second chain wheel 7, a second chain 8, a third chain wheel 9, a fourth chain wheel 10, an upper transmission shaft 11, a lower transmission shaft 12, a left fruit conveying power shaft 14 and a right fruit conveying power shaft 13. The motor 3 is connected with the speed reducer 4 fixed on the supporting base, the output end of the speed reducer 4 is connected with the first chain wheel 6, the first chain wheel 6 is in meshing transmission with the second chain wheel 7 fixed on the lower transmission shaft 12 on the supporting base 1 through the first chain 5, the two sides of the lower transmission shaft 12 are tooth-lacking gears, the left fruit conveying power shaft 14 and the right fruit conveying power shaft 13 are driven to rotate through gear meshing, meanwhile, the third chain wheel 9 on the lower transmission shaft 12 and the fourth chain wheel 10 on the upper transmission shaft 11 are in meshing transmission through the second chain 8, and the upper transmission shaft 11 is fixed on the cutter supporting bracket 2.
The slider-crank slicing mechanism comprises a left fixed connecting rod 15, a right fixed connecting rod 16, a left crank 17, a right crank 18, a left slicing cutter 20, a right slicing cutter 19, a left crank cutter connecting rod 21 and a right crank cutter connecting rod 22. The left fixed connecting rod 15 and the right fixed connecting rod 16 are respectively fixed at two ends of the cutter supporting bracket 2, the left crank 17 and the right crank 18 are respectively fixed at two ends of the upper transmission shaft 11, the left slicing cutter 20 and the right slicing cutter 19 with pulleys 27 are contacted with the left fixed connecting rod 15 and the right fixed connecting rod 16 through the pulleys 27 on the cutters, the left slicing cutter 20 and the right slicing cutter 19 respectively slide along the left fixed connecting rod 15 and the right fixed connecting rod 16, and the left slicing cutter 20 and the right slicing cutter 19 are connected with the left crank 17 and the right crank 18 through the left crank cutter connecting rod 21 and the right crank cutter connecting rod 22.
The automatic fruit conveying device comprises a left fruit conveying support frame 23, a right fruit conveying support frame 24, a first fruit conveying chain wheel 29, a second fruit conveying chain wheel 30, a third fruit conveying chain wheel 31, a fourth fruit conveying chain wheel 32, a left fruit conveying chain 33, a right fruit conveying chain 34, a fruit conveying tray 28, a first fruit conveying shaft 35 and a second fruit conveying shaft 36. The left fruit conveying support frame 23 and the right fruit conveying support frame 24 are installed on two sides of the support base 1, the first fruit conveying chain wheel 29 is connected with the right fruit conveying power shaft 13, power is provided by the right fruit conveying power shaft 13, the third fruit conveying chain wheel 31 is connected with the left fruit conveying power shaft 14, power is provided by the left fruit conveying power shaft 14, the first fruit conveying chain wheel 29 and the second fruit conveying chain wheel 30 are driven by the right fruit conveying chain 34, the third fruit conveying chain wheel 31 and the fourth fruit conveying chain wheel 32 are driven by the left fruit conveying chain 33, and the fruit conveying tray 28 is fixed on the left fruit conveying chain 33 and the right fruit conveying chain 34, so that automatic operation of the fruit conveying device is achieved.
The working principle and the process are as follows:
the only power source of the device is a motor 3 positioned on a supporting base 1, the motor 3 keeps a certain rotating speed after being started, the rotating speed is adjusted to a required speed through a speed reducer 4 connected with the motor 3, a first chain wheel 6 at the output end of the speed reducer 4 drives a lower transmission shaft 12 to rotate through a first chain 5, and the lower transmission shaft 12 is connected with a left fruit conveying power shaft 14, a right fruit conveying power shaft 13 and an upper transmission shaft 11 through a second chain 8 or a gear in a meshing mode at the moment so as to drive the fruit conveying power shaft to move.
Firstly, the lower transmission shaft 12 is engaged with the gears on the right fruit conveying power shaft 13 and the left fruit conveying power shaft 14 through the gears with two teeth missing ends to drive the fruit conveying power shafts to move. According to the relation of the rotating speed, the number of teeth of the chain wheel and the number of teeth of the gear, gears at two ends of the lower gear shaft pass through the missing teeth 2/3, and the missing teeth at two sides are symmetrical to each other, so that when a cutter at one end falls down to cut fruits, the end fruit conveying tray 28 is idle without teeth, the end fruit conveying tray 28 is located right below the side slicing cutter 19, while the other side is lifted up by the slicing cutter 20, and the gear transmission realizes that the left fruit conveying power shaft 14 drives the left fruit conveying chain 33 to drive the fruit conveying tray 28 to convey fruits.
The lower transmission shaft 12 drives the second chain 8 through the third chain wheel 9 to drive the upper transmission shaft 11 to rotate, the discs at two ends of the upper transmission shaft 11 are connected with the left crank 17 and the right crank 18, the positions of the left crank 17 and the right crank 18 are symmetrical, and double-station slicing is achieved through the double-station slicing method, namely, one side of the slicing cutter is used for downwards slicing fruits, and the other side of the slicing cutter is used for upwards lifting, so that continuous proceeding of movement of two ends is achieved. The slicing cutter realizes vertical up-and-down motion through the connection transmission of a crank-slider mechanism.
The fruit feeding tray 28 is also matched with the cutter to realize perfect combination of fruit cutting.
Claims (9)
1. The utility model provides a duplex position dragon fruit preserved fruit section device, constitutional components include strutting arrangement, power conduction device, slider-crank section mechanism and send the fruit device automatically, its characterized in that, the concrete structure of constitutional components and relation of connection are:
the supporting device comprises a supporting base and a cutter supporting bracket, and the cutter supporting bracket is fixed at two ends of the supporting base;
the power transmission device comprises a motor, a speed reducer, a first chain wheel, a second chain, a third chain wheel, a fourth chain wheel, an upper transmission shaft, a lower transmission shaft, a left fruit feeding power shaft and a right fruit feeding power shaft, wherein the motor is connected with the speed reducer fixed on a support base, the output end of the speed reducer is connected with the first chain wheel, the first chain wheel is in meshing transmission with the second chain wheel on the lower transmission shaft, two ends of the lower transmission shaft are tooth-lacking gears, the left fruit feeding power shaft and the right fruit feeding power shaft are driven to rotate through gear meshing, meanwhile, the third chain wheel on the lower transmission shaft is in meshing transmission with the fourth chain wheel on the upper transmission shaft through the second chain, and the upper transmission shaft is fixed on a cutter support bracket;
the crank sliding block slicing mechanism comprises a left fixed connecting rod, a right fixed connecting rod, a left crank, a right crank, a left slicing cutter, a right slicing cutter, a left crank cutter connecting rod and a right crank cutter connecting rod, wherein the left fixed connecting rod and the right fixed connecting rod are respectively fixed at two ends of a cutter supporting bracket;
the automatic fruit conveying device comprises a left fruit conveying support frame, a right fruit conveying support frame, a first fruit conveying chain wheel, a second fruit conveying chain wheel, a third fruit conveying chain wheel, a fourth fruit conveying chain wheel, a left fruit conveying chain, a right fruit conveying chain and a fruit conveying tray, wherein the first fruit conveying shaft, the second fruit conveying shaft, the left fruit conveying support frame and the right fruit conveying support frame are arranged on two sides of a support base, the first fruit conveying chain wheel is connected with the right fruit conveying power shaft and is powered by the right fruit conveying power shaft, the third fruit conveying chain wheel is connected with the left fruit conveying power shaft and is powered by the left fruit conveying power shaft, the first fruit conveying chain wheel and the second fruit conveying chain wheel are driven by the right fruit conveying chain, the third fruit conveying chain wheel and the fourth fruit conveying chain wheel are driven by the left fruit conveying chain, and the fruit conveying tray is fixed on the left fruit conveying chain and the right fruit conveying chain, so that the automatic operation of the fruit conveying device is realized.
2. The double-station preserved dragon fruit slicing device as claimed in claim 1, wherein the length, width and height of the supporting base are respectively 500mm, 250mm and 240 mm.
3. The double-station pitaya preserved fruit slicing device as claimed in claim 1, wherein a motor and a speed reducer are fixed on a bottom supporting plate of a supporting base, an upper transmission shaft and a lower transmission shaft are driven to rotate through a chain wheel and a chain, the number of teeth of gears at two ends of the lower transmission shaft is 30, the gears at two ends are continuously two thirds of missing teeth, and the missing teeth of the gears at two ends are symmetrical, so that the gears with the number of teeth of 30 at the end sides of a left fruit conveying power shaft and a right fruit conveying power shaft are meshed through missing teeth, a fruit conveying tray is just static under a slicing cutter when the slicing cutter falls down to cut fruits, and the fruit conveying tray continues to advance when the slicing cutter is lifted.
4. The double-station preserved dragon fruit slicing device according to claim 1, wherein a left crank and a right crank at two ends of an upper transmission shaft in the crank-slider slicing mechanism are symmetrically arranged, and the length of the crank is 60 mm.
5. The double-station pitaya preserved fruit slicing device as claimed in claim 1, wherein the slicing cutter bar is provided with four pulleys with grooves in the middle, the pulleys are arranged side by side in pairs, the slicing cutter is in matched contact with a fixed connecting rod through the grooves in the pulleys, so that the slicing cutter can vertically move along the fixed connecting rod, and the slicing cutter is connected with a crank through a crank cutter connecting rod.
6. The double-station preserved dragon fruit slicing device as claimed in claim 1, wherein the slicing knife comprises a knife bar, a pulley and a slicing knife, the pulley and the slicing knife are positioned on the knife bar, and the width of the knife bar is the same as that of the fixed connecting rod.
7. The double-station pitaya preserved fruit slicing device as claimed in claim 1, wherein the slicing knife is generally square, the side length is 170mm, the whole slicing knife is hollow, the number of the vertical rows of the slicing knife is three, and the two vertical rows of the slicing knife are staggered and evenly distributed.
8. The double-station pitaya preserved fruit slicing device as claimed in claim 1, wherein the fruit conveying support frame on each side of the automatic fruit conveying device is welded on the support base, and the automatic fruit conveying device on each side is connected with the fruit conveying power shaft on the side, so that power driving is achieved.
9. The double-station preserved dragon fruit slicing device as claimed in claim 1, wherein the double stations are formed by driving two slicing devices and two dragon fruit conveying devices by single power, and realizing power transmission under two vertical stations by using a chain wheel and chain connecting structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921670960.3U CN210678925U (en) | 2019-10-08 | 2019-10-08 | Duplex position dragon fruit preserved fruit section device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921670960.3U CN210678925U (en) | 2019-10-08 | 2019-10-08 | Duplex position dragon fruit preserved fruit section device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210678925U true CN210678925U (en) | 2020-06-05 |
Family
ID=70893296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921670960.3U Expired - Fee Related CN210678925U (en) | 2019-10-08 | 2019-10-08 | Duplex position dragon fruit preserved fruit section device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210678925U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113890288A (en) * | 2021-10-08 | 2022-01-04 | 深圳市中科世纪科技有限公司 | Automatic processing equipment for manufacturing stator assembly of brushless direct current motor |
-
2019
- 2019-10-08 CN CN201921670960.3U patent/CN210678925U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113890288A (en) * | 2021-10-08 | 2022-01-04 | 深圳市中科世纪科技有限公司 | Automatic processing equipment for manufacturing stator assembly of brushless direct current motor |
| CN113890288B (en) * | 2021-10-08 | 2022-10-14 | 深圳市中科世纪科技有限公司 | Automatic processing equipment for manufacturing stator component of brushless direct current motor |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200605 Termination date: 20211008 |