CN105080901A - Intelligent cleaning machine for wagon brake valve - Google Patents
Intelligent cleaning machine for wagon brake valve Download PDFInfo
- Publication number
- CN105080901A CN105080901A CN201510430749.4A CN201510430749A CN105080901A CN 105080901 A CN105080901 A CN 105080901A CN 201510430749 A CN201510430749 A CN 201510430749A CN 105080901 A CN105080901 A CN 105080901A
- Authority
- CN
- China
- Prior art keywords
- ball valve
- valve
- brake valve
- spray
- steel pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0064—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
- B08B7/0071—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
Abstract
The invention provides an intelligent cleaning machine for a wagon brake valve. The complete machine comprises an air supply system, a sweeping cleaning mechanism, a cleaning work space and a feeding/discharging mechanism, wherein the air supply system comprises a filtering and pressure-reducing valve, a ball valve 1, a ball valve 2, an air heater and a steel pipe; after an external high-pressure air source is filtered and stabilized in pressure by the filtering and pressure-reducing valve first, part of high-pressure air is fed into the air heater to be quickly heated and then is supplied to the sweeping cleaning mechanism via the ball valve 1 and the steel pipe, and the other part of the high-pressure air is directly provided for the sweeping cleaning mechanism via the ball valve 2 and the steel pipe; the sweeping cleaning mechanism comprises a rear spray box, two side spray boxes, an upper spray box and spray nozzles on the spray boxes, and the spray boxes are located at the upper part in a box body; the cleaning work space comprises a cleaning chamber, a lifting air cylinder and an overhead door; the feeding/discharging mechanism comprises a feeding/discharging air cylinder in the middle of the box body, a linear guide rail, a material holding tray, a clamping air cylinder and a jack catch; and the brake valve is a workpiece to be cleaned. The intelligent cleaning machine is special ideal equipment for brake valve cleaning.
Description
Technical field
The present invention is a kind of railway wagon brake valve intelligence trash, belongs to brake valve trash special equipment.
Background technology
Brake valve is the core component of brake system of rail vehicle, and its repair quality directly affects vehicle brake efficiency and traffic safety.The internal structure of brake valve is complicated, and chamber, hole, pipeline are intricate, clear up very airplane crash.Obtain arrester with high pressure wind during labor cleaning is dust in the past everywhere, and contaminated air, affects worker health, in addition because maintenance worker sense of responsibility is uneven, often has the phenomenon that cleaning is unclean, causes certain hidden danger to repair quality.The brake valve trash that my company develops, produce overcomes above drawback, achieves and reduces worker's labour intensity, improves quality of removing contamination, improves the object of working environment.
Summary of the invention
In order to overcome above-mentioned deficiency, the invention provides a kind of location automatically, namely the equipment of the brake valve trash of cleaning automatically ensure overhaul efficiency, stopped again the impact healthy on workman, thus improve production efficiency.
To achieve these goals, the present invention is by the following technical solutions:
A kind of railway wagon brake valve intelligence trash, it is characterized in that, complete machine is made up of equipment box (1), air feed system (21), purging cleaning dirty mechanism (22), working space of removing contamination (23), feeding-discharging mechanism (24), the framework that described casing (1) is welded by angle steel and outer plate form, described air feed system (21) is by filtering pressure reducing valve (9), ball valve 1 (2), ball valve 2 (3), air heater (8), steel pipe (4) forms, described air feed system (21) is positioned at casing (1) lower inside, ball valve 1 (2) and ball valve 2 (3) are positioned at the left side of filtering pressure reducing valve (9), ball valve 2 (3) is positioned at the inside of air heater (8), steel pipe (4) is positioned at the left side of ball valve 1 (2), first external high pressure wind regime is filtered by filtering pressure reducing valve (9), after voltage stabilizing, after part high-pressure blast sends into the middle Fast Heating of air heater (8), through ball valve 1 (2), steel pipe (4) supply purges cleaning dirty mechanism (22), another part is by ball valve 2 (3), steel pipe (4) is directly supplied to and purges cleaning dirty mechanism (22), described purging cleaning dirty mechanism (22) is made up of the nozzle (12) on rear spray box (11), 2 side spray casees (15), upper spray box (14) and each spray boxs, described purging cleaning dirty mechanism (22) is positioned at casing (1) inner upper, and rear spray box (11) is positioned at the left side of spray box (14) and 2 side spray casees (15), described working space of removing contamination (23) is made up of decontamination chamber (13), lift cylinder (7), overhead door (5), and described lift cylinder (7) and overhead door (5) are positioned at the right side of decontamination chamber (13), described feeding-discharging mechanism (24) is made up of input and output material cylinder (10), line slideway (20), care feed tray (19), clamping cylinder (18), claw (17), brake valve (16) is the workpiece needing to remove contamination, described input and output material cylinder (10) is positioned at the mid portion of casing (1), claw (17), clamping cylinder (18) and care feed tray (19) are positioned at the right side of line slideway (20), and clamping cylinder (18) is positioned at the below of care feed tray (19).
Preferably, described brake valve (16) is placed on care feed tray (19), the piston rod of the clamping cylinder (18) below care feed tray (19) stretches out, make claw (17) clamping work pieces brake valve (16), described input and output material cylinder (10) make care feed tray (19) linearly guide rail (20) be moved to the left, enter in decontamination chamber (13), described lift cylinder (7) makes overhead door (5) fall, close decontamination chamber (13), complete feeding work.
Preferably, after described air heater (8) heats rapidly, when removing contamination, ball valve 1 (2) is opened, ball valve 2 (3) is closed, after high-pressure hot wind is arrived respectively by steel pipe (4), the nozzle of spray box (11), 2 side spray casees (15) and upper spray box (14), carries out purging to workpiece brake valve (16) simultaneously and removes contamination.
Preferably, after having removed contamination, ball valve 2 (3) is opened, ball valve 1 (2) closes normal temperature high voltage wind arrives spray box (11) afterwards, 2 side spray casees (15) and upper spray box (14) respectively nozzle by steel pipe (4), rapidly brake valve (16) is lowered the temperature, complete the work of cooling.
Preferably, described lift cylinder (7) drives overhead door (5) to rise, input and output material cylinder (10) is by care feed tray (19) linearly guide rail (20) release decontamination chamber (13), clamping cylinder (18) makes claw (17) unclamp, brake valve (16) after cleaning can be taken away, completes discharging work.
Beneficial effect of the present invention: reasonable in design, compact conformation, technique are advanced, easy and simple to handle, stable, automaticity is higher, are the ideal equipment of removing contamination for brake valve.Its main feature is as follows:
1. automatically control, equipment work tempo can adjust at any time.
2. special location structure design, can realize quick position.
3. the all-sealed design of process of removing contamination, realizes removing contamination fast.
4. micro-control formula operation, improves the working environment of workman.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1: the front view of structure of the present invention
Fig. 2: the left view of structure of the present invention
In figure: equipment box (1), ball valve 1 (2), ball valve 2 (3), steel pipe (4), overhead door (5), lift cylinder (7), air heater (8), filtering pressure reducing valve (9), input and output material cylinder (10), rear spray box (11), nozzle (12) on each spray box, decontamination chamber (13), upper spray box (14), side spray case (15), brake valve (16), claw (17), clamping cylinder (18), care feed tray (19), line slideway (20), air feed system (21), purge cleaning dirty mechanism (22), to remove contamination working space (23), feeding-discharging mechanism (24).
Detailed description of the invention
1. refer to accompanying drawing 1,2: railway wagon brake valve intelligence trash is the framework adopting angle steel to weld by equipment box (1), outside packaging with thin plate again joins door, comprising air feed system (21), purging cleaning dirty mechanism (22), working space of removing contamination (23), feeding-discharging mechanism (24).
2. refer to accompanying drawing 1,2: casing (1) is the container installing each parts, also be workbench, below in casing (1) is air feed system, external high pressure wind regime is first by after filtering pressure reducing valve (9) filtration, voltage stabilizing, after part high-pressure blast sends into the middle Fast Heating of air heater (8), cleaning dirty mechanism is purged through ball valve 1 (2), steel pipe (4) supply, another part is directly supplied to purging cleaning dirty mechanism by ball valve 2 (3), steel pipe, how two-way high-pressure blast supplies, by procedure auto-control.
3. refer to accompanying drawing 1,2: brake valve (16) is placed on care feed tray (19), the piston rod of the clamping cylinder (18) below care feed tray (19) stretches out, make claw (17) clamping work pieces brake valve (16), input and output material cylinder (10) make care feed tray (19) linearly guide rail (20) be moved to the left, enter in decontamination chamber (13), lift cylinder (7) makes overhead door (5) fall, close decontamination chamber (13), complete feeding work.
4. refer to accompanying drawing 1, 2: pressure-reducing valve (9) filters after filtration, high-pressure blast after voltage stabilizing enters in air heater (8), after rapid heating, when removing contamination, ball valve 1 (2) is opened, ball valve 2 (3) is closed, spray box (11) after high-pressure hot wind is arrived respectively by steel pipe (4), the nozzle of 2 side spray casees (15) and upper spray box (14), carry out purging to workpiece brake valve (16) to remove contamination simultaneously, after having removed contamination, ball valve 2 (3) is opened, ball valve 1 (2) is closed normal temperature high voltage wind and is arrived rear spray box (11) respectively by steel pipe (4), the nozzle of 2 side spray casees (15) and upper spray box (14), rapidly brake valve (16) is lowered the temperature, complete the work of cooling.
5. refer to accompanying drawing 1,2: lift cylinder (7) drives overhead door (5) to rise, input and output material cylinder (10) is by care feed tray (19) linearly guide rail (20) release decontamination chamber (13), clamping cylinder (18) makes claw (17) unclamp, brake valve (16) after cleaning can be taken away, completes discharging work.
Claims (5)
1. a railway wagon brake valve intelligence trash, it is characterized in that, complete machine is made up of equipment box (1), air feed system (21), purging cleaning dirty mechanism (22), working space of removing contamination (23), feeding-discharging mechanism (24), the framework that described casing (1) is welded by angle steel and outer plate form, described air feed system (21) is by filtering pressure reducing valve (9), ball valve 1 (2), ball valve 2 (3), air heater (8), steel pipe (4) forms, described air feed system (21) is positioned at casing (1) lower inside, ball valve 1 (2) and ball valve 2 (3) are positioned at the left side of filtering pressure reducing valve (9), ball valve 2 (3) is positioned at the inside of air heater (8), steel pipe (4) is positioned at the left side of ball valve 1 (2), first external high pressure wind regime is filtered by filtering pressure reducing valve (9), after voltage stabilizing, after part high-pressure blast sends into the middle Fast Heating of air heater (8), through ball valve 1 (2), steel pipe (4) supply purges cleaning dirty mechanism (22), another part is by ball valve 2 (3), steel pipe (4) is directly supplied to and purges cleaning dirty mechanism (22), described purging cleaning dirty mechanism (22) is made up of the nozzle (12) on rear spray box (11), 2 side spray casees (15), upper spray box (14) and each spray boxs, described purging cleaning dirty mechanism (22) is positioned at casing (1) inner upper, and rear spray box (11) is positioned at the left side of spray box (14) and 2 side spray casees (15), described working space of removing contamination (23) is made up of decontamination chamber (13), lift cylinder (7), overhead door (5), and described lift cylinder (7) and overhead door (5) are positioned at the right side of decontamination chamber (13), described feeding-discharging mechanism (24) is made up of input and output material cylinder (10), line slideway (20), care feed tray (19), clamping cylinder (18), claw (17), brake valve (16) is the workpiece needing to remove contamination, described input and output material cylinder (10) is positioned at the mid portion of casing (1), claw (17), clamping cylinder (18) and care feed tray (19) are positioned at the right side of line slideway (20), and clamping cylinder (18) is positioned at the below of care feed tray (19).
2. railway wagon brake valve intelligence trash according to claim 1, it is characterized in that, described brake valve (16) is placed on care feed tray (19), the piston rod of the clamping cylinder (18) below care feed tray (19) stretches out, make claw (17) clamping work pieces brake valve (16), described input and output material cylinder (10) make care feed tray (19) linearly guide rail (20) be moved to the left, enter in decontamination chamber (13), described lift cylinder (7) makes overhead door (5) fall, close decontamination chamber (13), complete feeding work.
3. railway wagon brake valve intelligence trash according to claim 1, it is characterized in that, after described air heater (8) heats rapidly, when removing contamination, ball valve 1 (2) is opened, ball valve 2 (3) is closed, after high-pressure hot wind is arrived respectively by steel pipe (4), the nozzle of spray box (11), 2 side spray casees (15) and upper spray box (14), carries out purging to workpiece brake valve (16) simultaneously and removes contamination.
4. railway wagon brake valve intelligence trash according to claim 1, it is characterized in that, after having removed contamination, ball valve 2 (3) is opened, ball valve 1 (2) closes normal temperature high voltage wind arrives spray box (11) afterwards, 2 side spray casees (15) and upper spray box (14) respectively nozzle by steel pipe (4), rapidly brake valve (16) is lowered the temperature, complete the work of cooling.
5. railway wagon brake valve intelligence trash according to claim 1, it is characterized in that, described lift cylinder (7) drives overhead door (5) to rise, input and output material cylinder (10) is by care feed tray (19) linearly guide rail (20) release decontamination chamber (13), clamping cylinder (18) makes claw (17) unclamp, brake valve (16) after cleaning can be taken away, completes discharging work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510430749.4A CN105080901A (en) | 2015-07-17 | 2015-07-17 | Intelligent cleaning machine for wagon brake valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510430749.4A CN105080901A (en) | 2015-07-17 | 2015-07-17 | Intelligent cleaning machine for wagon brake valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105080901A true CN105080901A (en) | 2015-11-25 |
Family
ID=54562757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510430749.4A Pending CN105080901A (en) | 2015-07-17 | 2015-07-17 | Intelligent cleaning machine for wagon brake valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105080901A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07275808A (en) * | 1994-04-12 | 1995-10-24 | Toyo Parts Kk | Method for cleaning processed product and device therefor |
| CN202189186U (en) * | 2011-05-03 | 2012-04-11 | 徐永才 | Automatic cleaner |
| CN102941200A (en) * | 2012-08-21 | 2013-02-27 | 湖南省三联环保科技有限公司 | Piston sweeping machine and sweeping method thereof |
| CN103302058A (en) * | 2013-06-06 | 2013-09-18 | 南通鹏翼精密机械有限公司 | Machine for removing debris from workpiece holes |
| CN104174603A (en) * | 2014-09-03 | 2014-12-03 | 天津中环真美声学技术有限公司 | Annular magnet cleaning device and method |
| CN204107926U (en) * | 2014-07-16 | 2015-01-21 | 东莞市思拓自动化科技有限公司 | A kind of brush examination blowning installation |
| CN104550124A (en) * | 2014-12-19 | 2015-04-29 | 福鼎市福海化油器有限公司 | Carburetor gas washing machine |
| CN204412725U (en) * | 2014-12-01 | 2015-06-24 | 齐齐哈尔四达铁路设备有限责任公司 | Railway freight-car intermediate inner cavity cleaning equipment |
| CN204842360U (en) * | 2015-07-17 | 2015-12-09 | 齐齐哈尔四达铁路设备有限责任公司 | Railway freight car brake valve intelligence trash cleaning machine |
-
2015
- 2015-07-17 CN CN201510430749.4A patent/CN105080901A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07275808A (en) * | 1994-04-12 | 1995-10-24 | Toyo Parts Kk | Method for cleaning processed product and device therefor |
| CN202189186U (en) * | 2011-05-03 | 2012-04-11 | 徐永才 | Automatic cleaner |
| CN102941200A (en) * | 2012-08-21 | 2013-02-27 | 湖南省三联环保科技有限公司 | Piston sweeping machine and sweeping method thereof |
| CN103302058A (en) * | 2013-06-06 | 2013-09-18 | 南通鹏翼精密机械有限公司 | Machine for removing debris from workpiece holes |
| CN204107926U (en) * | 2014-07-16 | 2015-01-21 | 东莞市思拓自动化科技有限公司 | A kind of brush examination blowning installation |
| CN104174603A (en) * | 2014-09-03 | 2014-12-03 | 天津中环真美声学技术有限公司 | Annular magnet cleaning device and method |
| CN204412725U (en) * | 2014-12-01 | 2015-06-24 | 齐齐哈尔四达铁路设备有限责任公司 | Railway freight-car intermediate inner cavity cleaning equipment |
| CN104550124A (en) * | 2014-12-19 | 2015-04-29 | 福鼎市福海化油器有限公司 | Carburetor gas washing machine |
| CN204842360U (en) * | 2015-07-17 | 2015-12-09 | 齐齐哈尔四达铁路设备有限责任公司 | Railway freight car brake valve intelligence trash cleaning machine |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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Application publication date: 20151125 |