CN105064208A - Bridge deck structure composed of prefabricated UHPC (Ultra High Performance Concrete) slabs and steel bridge deck and construction method thereof - Google Patents

Bridge deck structure composed of prefabricated UHPC (Ultra High Performance Concrete) slabs and steel bridge deck and construction method thereof Download PDF

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CN105064208A
CN105064208A CN201510474884.9A CN201510474884A CN105064208A CN 105064208 A CN105064208 A CN 105064208A CN 201510474884 A CN201510474884 A CN 201510474884A CN 105064208 A CN105064208 A CN 105064208A
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high performance
performance concrete
ultra
bridge deck
steel bridge
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CN105064208B (en
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赵秋
陈宝春
吴怀中
陈平
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Fuzhou University
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Fuzhou University
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Abstract

The invention relates to a bridge deck structure composed of prefabricated UHPC (Ultra High Performance Concrete) slabs and a steel bridge deck and a construction method thereof. The bridge deck structure comprises the steel bridge deck and the UHPC slabs covering the steel bridge deck, wherein the UHPC slabs are arranged at intervals, UHPC cast-in-situ belts are arranged between adjacent UHPC slabs, and the bottoms of the UHPC slabs are connected with the steel bridge deck through cement based adhesives so as to form the composite bridge deck structure. Shear connectors can be appropriately arranged in the cast-in-situ belts so as to enhance the connecting effect of the prefabricated slabs and the steel bridge deck. The construction method of the structure comprises the following steps: constructing steel beams and the steel bridge deck; manufacturing and installing the UHPC slabs; constructing the UHPC cast-in-situ belts; and constructing the surface of the bridge deck. The structure is reasonable in stress, high in strength and stiffness, capable of effectively avoiding the generation of steel bridge deck defects, simple, capable of reducing relatively large shrinkage in a cast-in-situ process of UHPC, and easy to realize batch production in factories; and the structure has important practical values and favorable economic benefits.

Description

A kind of deck structrue of being combined by prefabricated U HPC plate and steel bridge deck and construction method thereof
Technical field
The present invention relates to bridge deck structure technical field, particularly a kind of deck structrue of being combined by prefabricated ultra-high performance concrete plate and steel bridge deck and construction method.
Background technology
The bridge deck structure of highway steel bridge, primarily of bridge deck and deck paving composition, is the primary structure directly bearing wheel load on bridge and it is delivered on girder, is also one of position of most rapid wear in bridge construction.Be mainly manifested in steel bridge deck cracking and the fragile disease of deck paving.Although domestic and abroad bridge circle and road circle personage have done a large amount of theories and experimental study to steel bridge deck and paving steel bridge deck, attempt the material property improving compound of mating formation, optimized pave-load layer thickness, improved Steel Bridge Deck structure, improved the methods such as welding procedure technique.But from general principle, because steel bridge deck stiffness by itself is low, and flexible pave-load layer modulus low (particularly summer), the stress that effectively can not improve bridge deck rigidity and reduce in each layer, its distortion again more difficult steel bridge deck larger with distortion is coordinated, and does not therefore fundamentally solve the appearance of bridge deck structure disease.
In the prior art, by the inspiration of highrise building Composite Slab with Metal Deck research and apply, some scholars attempt and compoboard are applied to bridge deck to improve bridge floor rigidity, avoid the generation of Steel Bridge Deck system disease.Because bridge has the features such as span is large, load is large, some scholars again trial light weight concrete construction, steel fibrous concrete, high performance concrete replace ordinary concrete.But under Vehicle Load, be positioned at stiffening rib, the bridge deck at diaphragm and midfeather place can form hogging moment area due to supporting role, tensile strength by material self limits, and structure stress still can not meet the demands, in engineering practice, still occur deck paving cracking phenomena.On the other hand, under bridge deck structure is directly exposed to environment, bear the external loads such as driving, People's Bank of China, wind-force and temperature, and the effect of the environmental factor such as humidity, air institute chloride ion-containing.Therefore, bridge deck structure, except possessing enough intensity, rigidity and good overall performance, also should have enough cracking resistances, shock resistance, the performance such as wear-resisting.
In the prior art, have a kind of steel and ultra-high performance concrete combined bridge deck structure, its shearing resistance structure adopts peg and PBL connector, as shown in Figure 1 (to weld the example of nail as conventional shear connector 5).Ultra-high performance concrete (UHPC) is the very-high performance Fiber Reinforced Cement Based Composites of a kind of high strength, high-modulus, high ductility, and by the steel fibre that mixes certain volume content in UHPC layer with arrange that steel mesh reinforcement strengthens the resistance to tension of structure further.UHPC has high compactness, high impervious coefficient simultaneously, makes steel bridge deck be in good corrosion-resistant state.This kind of combined bridge deck structure adopts integral cast-in-situ construction, due to the easy shrinkage cracking of ultra-high performance concrete, existing cast-in-place construction technology cannot ensure construction quality, and the maintenance difficulty of large-area cast-in-situ concrete is very large, concrete strength can be subject to very large reduction because maintenance is not in place, this will greatly reduce the life-span of bridge deck pavement.If take working measure to overcome the unfavorable factor of integral cast-in-situ construction generation, operating expenses will be caused significantly to increase.
Summary of the invention
In view of the deficiencies in the prior art, the object of the present invention is to provide a kind of deck structrue of being combined by prefabricated ultra-high performance concrete plate and steel bridge deck and construction method, this structure not only reasonable stress, intensity is high, and rigidity is large, effectively avoids the generation of Steel Bridge Deck system disease, and it is workable to construct, be easy to factory's batch production, avoid the hidden danger that integral cast-in-situ brings, reduce construction cost.
To achieve these goals, first technical scheme of the present invention is: a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck, comprise steel bridge deck and cover the ultra-high performance concrete plate on steel bridge deck, described ultra-high performance concrete plate interval arranges and is provided with the cast-in-place band of ultra-high performance concrete between adjacent ultra-high performance concrete plate, and being connected with steel bridge deck through cement based adhesive bottom described ultra-high performance concrete plate forms combined bridge deck plated construction.
Further, in described cement based adhesive, main material cement comprises one or more in Portland cement, sulphate aluminium cement, alkali-excited cement, magnesium cement.
Further, described ultra-high performance concrete bridge deck are built by ultra-high performance concrete to form, described ultra-high performance concrete is RPC, very-high performance fibre reinforced concrete or slip casting fibrous concrete, the fiber added in described ultra-high performance concrete layer comprises steel fibre, glass fiber, synthetic fibers, carbon fiber, basalt fibre, and fiber content is 1% ~ 10%.
Further, described steel bridge deck is with longitudinal stiffener or with transverse stiffener or have the stiffener of vertical, horizontal stiffening rib or the steel plate not with stiffening rib simultaneously.
Further, the seam shape between described ultra-high performance concrete precast plate and cast-in-place band is that flush joint or rabbet-shaped stitch or acute profile of tooth is stitched.
Further, be equipped with reinforcing bar in described ultra-high performance concrete precast plate and the cast-in-place band of ultra-high performance concrete, the reinforcing bar in described ultra-high performance concrete precast plate stretches out from ultra-high performance concrete precast plate two ends and is connected with the reinforcing bar configured the cast-in-place band of ultra-high performance concrete.
Further, cast-in-place band place between described ultra-high performance concrete precast plate, shear connector is provided with to direction across bridge spacing along along bridge, described shear connector welds with described steel bridge deck, and being arranged in the cast-in-place band of described ultra-high performance concrete, described shear connector is peg, or perforated panel, or channel-section steel, or steel loop.
Further, by certain spacing reserving hole in described ultra-high performance concrete precast plate, reserving hole diameter is 5mm ~ 40mm, and during installation precast plate, hole is filled by cement based adhesive.
Further, described ultra-high performance concrete precast plate interval arranges prepared screw-bolt hole, and bolt one end is welded on the other end on steel bridge deck, through the bolt hole of precast plate, makes precast plate together with steel bridge deck bolt by mounting nuts.
Second technical scheme of the present invention is: comprise the following steps:
Step 1: girder steel and steel bridge deck construction: with the girder steel processing and fabricating of steel bridge deck, form steel bridge panel structure while installing girder steel, and do anticorrosive coating at steel bridge deck end face;
Step 2: ultra-high performance concrete precast plate makes: according to monolithic ultra-high performance concrete precast plate size installation form, colligation precast plate reinforcing bar, the reinforcing bar prepared in precast plate stretches out from described precast plate edge joint, cast ultra-high performance concrete, and carries out maintenance;
Step 3: install ultra-high performance concrete precast plate: be laid on by cement based adhesive above steel bridge deck, strict control cement based adhesive thickness, precast plate absolute altitude after final control installation, and guarantee precast plate and cement based adhesive close contact, phenomenon of not coming to nothing;
Step 4: the cast-in-place belt construction of ultra-high performance concrete: at cast-in-place belt construction region welding shear connector, cast-in-place band reinforcing bar between colligation precast plate, adopt welding or colligation to carry out precast plate and stretch out being interconnected of reinforcing bar, again ultra-high performance concrete is built the cast-in-place belt construction region on steel bridge deck, make it precast plate and connect into one piece of overall ultra-high performance concrete layer, finally maintenance is carried out to the ultra-high performance concrete of this cast-in-place band;
Step 5: bridge deck surface construction: roughening process is carried out to the end face of described ultra-high performance concrete layer and forms road surfaces or overlay wearing layer above described ultra-high performance concrete layer, and maintenance is carried out to wearing layer, complete construction.
Compared with prior art, the present invention has following beneficial effect: a kind of deck structrue of being combined by prefabricated ultra-high performance concrete plate and steel bridge deck of the present invention and construction method, there is the advantages such as building height is little, rigidity large, respectively between combination, adhesive property is good, good endurance, anti-fatigue performance are good, vehicular impact effect is little, suitable factorial construction, especially have broad application prospects in the construction of large-scale, super-huge steel bridge.
Accompanying drawing explanation
Fig. 1 is assembled steel bridge panel structure schematic diagram in prior art.
Fig. 2 is the structural section figure of the embodiment of the present invention one.
Fig. 3 is the structural plan figure of the embodiment of the present invention one.
Fig. 4 is the structural section figure of the embodiment of the present invention two.
Fig. 5 is the structural plan figure of the embodiment of the present invention three.
Fig. 6 is the structural section figure of the embodiment of the present invention four.
Fig. 7 is the structure partial detail drawing of the embodiment of the present invention four.
Mark in figure: 1-steel bridge deck, 2-ultra-high performance concrete plate, 2-1 ultra-high performance concrete precast plate, the cast-in-place band of 2-2 ultra-high performance concrete, 3-cement based adhesive, 4-steel mesh reinforcement, 5-peg, 6-reserving hole, 7-bolt hole, 8-bolt, 9-nut.
Detailed description of the invention
For above-mentioned feature and advantage of the present invention can be become apparent, special embodiment below, and coordinate accompanying drawing, be described in detail below.
As shown in Fig. 2 ~ 7, a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck, the ultra-high performance concrete plate 2 comprising steel bridge deck 1 and cover on steel bridge deck, described ultra-high performance concrete plate 2 is prefabricated units, by reserved cast-in-place band 2-2, precast plate 2-1 is connected into monolithic ultra-high performance concrete plate 2, then to be connected with steel bridge deck 1 by cement based adhesive 3 and to form combined bridge deck plated construction.
Wherein, the main material cement of described cement based adhesive 3 can be Portland cement, sulphate aluminium cement, alkali-excited cement, magnesium cement, or above complex cement.Described ultra-high performance concrete bridge deck 2 are built by ultra-high performance concrete to form, described ultra-high performance concrete is RPC, very-high performance fibre reinforced concrete or slip casting fibrous concrete, the fiber added in described ultra-high performance concrete layer comprises steel fibre, glass fiber, synthetic fibers, carbon fiber, basalt fibre, and fiber content is 1% ~ 10%.Described steel bridge deck 1 is with longitudinal stiffener or with transverse stiffener or have the stiffener of vertical, horizontal stiffening rib or the steel plate not with stiffening rib simultaneously.New-old concrete seam shape between described ultra-high performance concrete precast plate and cast-in-place band can make flush joint or rabbet-shaped stitches or acute profile of tooth is stitched.All be furnished with steel mesh reinforcement 4 in described ultra-high performance concrete precast plate 2-1 and ultra-high performance concrete cast-in-place band 2-2, the steel mesh reinforcement 4 in described ultra-high performance concrete precast plate 2-1 stretches out from described joint and is connected with the cast-in-place steel mesh reinforcement 4 configured 2-2 of being with of ultra-high performance concrete.
In the embodiment of the present invention one, as shown in Fig. 2 ~ 3, the cast-in-place band 2-2 place between described ultra-high performance concrete precast plate, ultra-high performance concrete layer 2 is directly connected with steel bridge deck 1.
In the embodiment of the present invention two, as shown in Figure 4, be with the difference of embodiment one, cast-in-place band 2-2 place between described ultra-high performance concrete precast plate, to with direction across bridge, peg 5 is set along along bridge by certain spacing, peg 5 welds with described steel bridge deck 1, and is arranged in described ultra-high performance concrete cast-in-place band 2-2.Switching performance before ultra-high performance concrete layer 2 and steel bridge deck 1 is strengthened further by arranging peg in cast-in-place band.
In the embodiment of the present invention three, as shown in Figure 5, be with the difference of embodiment one, by certain spacing reserving hole 6 in described ultra-high performance concrete precast plate 2-1, reserving hole diameter is 5mm ~ 30mm, and during installation precast plate, reserving hole 6 is filled by cement based adhesive 3.By reserving hole 6 deaeration and uneven cement based adhesive 3, ultra-high performance concrete layer 2 and cement based adhesive 3 can be made closely to be affixed, prevent phenomenon generation of coming to nothing.Or peg is welded with in reserving hole 6, strengthen precast plate 2 shearing resistance effect.
In the embodiment of the present invention four, as shown in Fig. 6 ~ 7, be with the difference of embodiment three, by certain spacing prepared screw-bolt hole 7 in described ultra-high performance concrete precast plate 2-1, bolt 8 one end is welded on steel bridge deck 1, and pass from the bolt hole 7 of precast plate 2-1, make precast plate together with steel bridge deck 1 bolt by mounting nuts 9.
Especially, it should be noted that, the structure of embodiment three can be applied in a structure with the structure of embodiment two simultaneously, and the structure of embodiment four also can be applied in a structure with the structure of embodiment two simultaneously.
As shown in Fig. 2 ~ 7, a kind of construction method of the deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck, comprises the following steps:
(1) girder steel and steel bridge deck construction: with the girder steel processing and fabricating of steel bridge deck, form steel bridge panel structure while installing girder steel, and do anticorrosive coating at steel bridge deck end face;
(2) ultra-high performance concrete precast plate makes: according to monolithic ultra-high performance concrete precast plate size installation form, colligation precast plate reinforcing bar, the reinforcing bar prepared in precast plate stretches out from described precast plate edge joint, cast ultra-high performance concrete, and carries out maintenance;
(3) ultra-high performance concrete precast plate is installed: be laid on by cement based adhesive above steel bridge deck, strict control cement based adhesive thickness, precast plate absolute altitude after final control installation, and guarantee precast plate and cement based adhesive close contact, phenomenon of not coming to nothing;
(4) the cast-in-place belt construction of ultra-high performance concrete: in cast-in-place belt construction region weld stud, cast-in-place band reinforcing bar between colligation precast plate, adopt welding or colligation to carry out precast plate and stretch out being interconnected of reinforcing bar, again ultra-high performance concrete is built the cast-in-place belt construction region on steel bridge deck, make it precast plate and connect into one piece of overall ultra-high performance concrete layer, finally maintenance is carried out to the ultra-high performance concrete of this cast-in-place band;
(5) bridge deck surface construction: roughening process is carried out to the end face of described ultra-high performance concrete layer and forms road surfaces or overlay wearing layer above described ultra-high performance concrete layer, and maintenance is carried out to wearing layer, complete construction.
The present invention is not limited to above-mentioned preferred forms, and anyone can draw other various forms of steel bridge decks and the combined deck structrue of prefabricated ultra-high performance concrete plate and construction method under enlightenment of the present invention.All equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.

Claims (10)

1. the deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck, comprise steel bridge deck and cover the ultra-high performance concrete plate on steel bridge deck, it is characterized in that: described ultra-high performance concrete plate interval arranges and is provided with the cast-in-place band of ultra-high performance concrete between adjacent ultra-high performance concrete plate, being connected with steel bridge deck through cement based adhesive bottom described ultra-high performance concrete plate forms combined bridge deck plated construction.
2. a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, is characterized in that: the main material cement in described cement based adhesive comprise in Portland cement, sulphate aluminium cement, alkali-excited cement, magnesium cement one or more.
3. a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, it is characterized in that: described ultra-high performance concrete bridge deck are built by ultra-high performance concrete to form, described ultra-high performance concrete is RPC, very-high performance fibre reinforced concrete or slip casting fibrous concrete, the fiber added in described ultra-high performance concrete layer comprises steel fibre, glass fiber, synthetic fibers, carbon fiber, basalt fibre, and fiber content is 1% ~ 10%.
4. a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, is characterized in that: described steel bridge deck is with longitudinal stiffener or with transverse stiffener or have the stiffener of vertical, horizontal stiffening rib or the steel plate not with stiffening rib simultaneously.
5. a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, is characterized in that: the seam shape between described ultra-high performance concrete precast plate and cast-in-place band is that flush joint or rabbet-shaped stitch or acute profile of tooth is stitched.
6. a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, it is characterized in that: be equipped with reinforcing bar in described ultra-high performance concrete precast plate and the cast-in-place band of ultra-high performance concrete, the reinforcing bar in described ultra-high performance concrete precast plate stretches out from ultra-high performance concrete precast plate two ends and is connected with the reinforcing bar configured the cast-in-place band of ultra-high performance concrete.
7. a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, it is characterized in that: the cast-in-place band place between described ultra-high performance concrete precast plate, shear connector is provided with to direction across bridge spacing along along bridge, described shear connector welds with described steel bridge deck, and being arranged in the cast-in-place band of described ultra-high performance concrete, described shear connector is peg, or perforated panel, or channel-section steel, or steel loop.
8. a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, it is characterized in that: by certain spacing reserving hole in described ultra-high performance concrete precast plate, reserving hole diameter is 5mm ~ 40mm, and during installation precast plate, hole is filled by cement based adhesive.
9. a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, it is characterized in that: described ultra-high performance concrete precast plate interval arranges prepared screw-bolt hole, bolt one end is welded on the other end on steel bridge deck, through the bolt hole of precast plate, makes precast plate together with steel bridge deck bolt by mounting nuts.
10. the construction method of a kind of deck structrue combined by prefabricated ultra-high performance concrete plate and steel bridge deck according to claim 1, comprises the following steps:
Step 1: girder steel and steel bridge deck construction: with the girder steel processing and fabricating of steel bridge deck, form steel bridge panel structure while installing girder steel, and do anticorrosive coating at steel bridge deck end face;
Step 2: ultra-high performance concrete precast plate makes: according to monolithic ultra-high performance concrete precast plate size installation form, colligation precast plate reinforcing bar, the reinforcing bar prepared in precast plate stretches out from described precast plate edge joint, cast ultra-high performance concrete, and carries out maintenance;
Step 3: install ultra-high performance concrete precast plate: be laid on by cement based adhesive above steel bridge deck, strict control cement based adhesive thickness, precast plate absolute altitude after final control installation, and guarantee precast plate and cement based adhesive close contact, phenomenon of not coming to nothing;
Step 4: the cast-in-place belt construction of ultra-high performance concrete: at cast-in-place belt construction region welding shear connector, cast-in-place band reinforcing bar between colligation precast plate, adopt welding or colligation to carry out precast plate and stretch out being interconnected of reinforcing bar, again ultra-high performance concrete is built the cast-in-place belt construction region on steel bridge deck, make it precast plate and connect into one piece of overall ultra-high performance concrete layer, finally maintenance is carried out to the ultra-high performance concrete of this cast-in-place band;
Step 5: bridge deck surface construction: roughening process is carried out to the end face of described ultra-high performance concrete layer and forms road surfaces or overlay wearing layer above described ultra-high performance concrete layer, and maintenance is carried out to wearing layer, complete construction.
CN201510474884.9A 2015-08-06 2015-08-06 A kind of deck structrue combined with steel bridge deck by prefabricated U HPC plate and construction method thereof Expired - Fee Related CN105064208B (en)

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CN105442457A (en) * 2016-01-06 2016-03-30 福州大学 Construction structure and method for extending bridge floor plate bridge filled with fine sand
CN106677062A (en) * 2016-12-29 2017-05-17 中铁第四勘察设计院集团有限公司 Orthotropic bridge deck system structure with double girders and dense cross beams
CN106758812A (en) * 2016-12-19 2017-05-31 同济大学 A kind of UHPC pours orthotropic steel bridge deck combining structure and preparation method thereof
CN107060117A (en) * 2017-04-25 2017-08-18 福州大学 The continuous construction method of seam crossing fiber is realized in concrete gradation casting process
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