CN104674657A - Profiled steel sheet-UHP (ultra high performance) fiber reinforced concrete composite bridge deck - Google Patents
Profiled steel sheet-UHP (ultra high performance) fiber reinforced concrete composite bridge deck Download PDFInfo
- Publication number
- CN104674657A CN104674657A CN201410717269.1A CN201410717269A CN104674657A CN 104674657 A CN104674657 A CN 104674657A CN 201410717269 A CN201410717269 A CN 201410717269A CN 104674657 A CN104674657 A CN 104674657A
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- reinforced concrete
- steel sheets
- uhp
- fiber reinforced
- profiled steel
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/12—Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
- E01D19/125—Grating or flooring for bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
- E01D2101/262—Concrete reinforced with steel fibres
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
- E01D2101/268—Composite concrete-metal
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
A profiled steel sheet-UHP (ultra high performance) fiber reinforced concrete composite bridge deck comprises U-shaped profiled steel sheets, perforated steel sheets, vertical studs, horizontal reinforcements, longitudinal reinforcements and UHP fiber reinforced concrete. The vertical perforated steel sheets are longitudinally fixed in the centers of the grooves of the U-shaped profiled steel sheets. A plurality of fixed vertical stud rows are arranged on raised portions of the U-shaped profiled steel sheets. The horizontal reinforcements penetrate connecting holes in the perforated steel sheets and are welded with the upper ends of the vertical studs. The longitudinal reinforcements are perpendicular to the horizontal reinforcements and fixedly connected with joints of the horizontal reinforcements and the vertical studs. The UHP fiber reinforced concrete is poured in the U-shaped profiled steel sheets to cover the perforated steel sheets, the vertical studs and the horizontal and the longitudinal reinforcements. According to the arrangement, the adhesion performance of the interfaces of the profiled steel sheets and the UHP fiber reinforced concrete is improved, and mechanical advantages of the profiled steel sheets and the UHP fiber reinforced concrete are fully played. The profiled steel sheet-UHP fiber reinforced concrete composite bridge deck dead is low in weight, high in bearing capacity, excellent in anti-fatigue performance, available in industrialized production and on-field assemble, higher in bridge deck building and changing speed and the like.
Description
Technical field
The present invention relates to bridge engineering field, relate to a kind of combined bridge deck.
Background technology
Along with developing rapidly of China's communication, Orthotropic Steel Bridge Deck is widely used in long-span bridges.But, through operation for many years, orthotropic steel bridge deck asphalt mixture surfacing in succession occurred vertical transverse crack, rut, delamination, passing, hole groove bulge and with the diseases such as the disengaging of Steel Bridge Deck, and the deficiency of orthotropic plate stiffness by itself and commissure weld defect and stress concentrate the fatigue failure caused also to can not be ignored.Especially in recent years, there is numerous oversize vehicles in China, its wheel load substantially exceeds design load, further exacerbates the development of the above-mentioned disease of Orthotropic Steel Bridge Deck.
At present, existing work girder steel, ordinary concrete precast plate, asphalt concrete pavement combined bridge deck and orthotropic plate, thin layer RPC combined facing layer bridge deck replace traditional Orthotropic Steel Bridge Deck, but the former combined bridge deck is thicker, conduct oneself with dignity larger; Though the latter can increase the rigidity of combined bridge deck greatly, reduce stress amplitude, but fundamentally solve the orthotropic plate fatigue failure that may occur and interfacial adhesion destructions that may occur between plain plate and RPC, interlayer slip, the locally disease such as bulge, delamination.
Very-high performance fibre reinforced concrete has that intensity is high, toughness is large and the feature such as excellent durability; Profiled sheet, relative to orthotropic plate, can improve the bending resistance of structure, shear resistance, reduces the quantity of construction joint, improves interfacial bond property between concrete and steel plate.
Summary of the invention
Technical problem to be solved by this invention be to provide a kind of from heavy and light, bearing capacity is large, anti-fatigue performance is excellent and can improve the profiled sheet-very-high performance fibre reinforced concrete combined bridge deck of interfacial bond property between steel plate and concrete.
For achieving the above object, the present invention adopts following technical scheme.
The present invention includes spill profiled sheet (1), open pore steel plate (2), vertical peg (3), transverse reinforcement (5), longitudinal reinforcement (6), very-high performance fibre reinforced concrete (7).Setting is fixed with at spill profiled sheet (1) groove center, the open pore steel plate (2) longitudinally arranged, the protuberance of spill profiled sheet (1) is provided with the fixing vertical peg (3) of some row, run through transverse reinforcement (5) in connecting hole (4) on open pore steel plate (2) and weld with vertical peg (3) upper end, with transverse reinforcement (5) vertical direction on be provided with longitudinal reinforcement (6), longitudinal reinforcement (6) is positioned at transverse reinforcement (5) top, and it is affixed with the tie point of transverse reinforcement (5) and vertical peg (3), very-high performance fibre reinforced concrete is cast in spill profiled sheet (1), and by open pore steel plate (2), vertical peg (3), transverse reinforcement (5) and longitudinal reinforcement (6) all cover.
Described very-high performance fibre reinforced concrete (7) compressive strength is not less than 120MPa, and tensile strength is not less than 20MPa, and material fracture toughness reaches 20 ~ 40 kJ/m
2, chloride diffusion coefficient is only (0.02-0.04) × 10
-12m
2/ s.
Adopt two-sided welding between described open pore steel plate (2) and spill profiled sheet (1), its connecting hole (4) higher than the convex surface of spill profiled sheet (1), lower than the end face of vertical peg (3).
The shear connector consisted of longitudinal open pore steel plate (2), vertical peg (3), transverse reinforcement (5) and longitudinal reinforcement (6) between described spill profiled sheet (1) and very-high performance fibre reinforced concrete (7) is combined closely.
Advantage of the present invention: (1) spill profiled sheet, at produce in factory, as the template that very-high performance fibre reinforced concrete is built in construction, uses middle as permanent structure, saves template, reduce cost; (2) spill profiled sheet is relative to orthotropic plate, can improve the bending resistance of structure, shear resistance, reduces the quantity of construction joint, improves interfacial bond property between concrete and steel plate, and then obtain excellent anti-fatigue performance; (3) vertical peg and longitudinal open pore steel plate are set on spill profiled sheet, transverse reinforcement run through open pore steel plate connecting hole and with vertical welding of peg, ensure that the compact siro spinning technology between spill profiled sheet and very-high performance fibre reinforced concrete; (4) spill profiled sheet is combined with very-high performance fibre reinforced concrete forms steel-mixed combining structure, the tensile property of the resistance to compression of very-high performance fibre reinforced concrete, tensile property and spill profiled sheet can be made full use of, alleviate dead load, improve structural bearing capacity; (5) combined bridge deck is shaping in factory's maintenance, Assembling, the control of constructability quality, can accelerate to build and replacing speed, the reduction of erection time.
In sum, invention not only improves the interfacial bond property between spill profiled sheet and very-high performance fibre reinforced concrete, and given full play to the mechanical advantage of bi-material, there is the features such as dead load is light, bearing capacity is large, anti-fatigue performance is excellent, by factorial praluction and on-the-spot spelling, can accelerate to build and change bridge deck speed, the reduction of erection time.
Accompanying drawing explanation
Fig. 1 schematic cross-sectional view of the present invention.
Fig. 2 overall structure schematic diagram of the present invention.
In figure: 1 is spill profiled sheet, 2 is open pore steel plate, and 3 is vertical peg, and 4 is connecting hole, and 5 is transverse reinforcement, and 6 is longitudinal reinforcement, and 7 is very-high performance fibre reinforced concrete.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As depicted in figs. 1 and 2, spill profiled sheet 1, open pore steel plate 2, vertical peg 3, transverse reinforcement 5, longitudinal reinforcement 6, very-high performance fibre reinforced concrete 7 is comprised.At spill profiled sheet 1 recess, open pore steel plate 2 is set, convex place arranges vertical peg 3, in open pore steel plate connecting hole 4, run through transverse reinforcement 5 and weld with above vertical peg 3, with transverse reinforcement 5 vertical direction on be provided with longitudinal reinforcement 6, longitudinal reinforcement 6 is positioned at above transverse reinforcement 5, and it is affixed with the tie point of transverse reinforcement 5 and vertical peg 3, very-high performance fibre reinforced concrete is cast in spill profiled sheet 1, and open pore steel plate 2, vertical peg 3, transverse reinforcement 5 and longitudinal reinforcement 6 is all covered.
For the frame type bridge of conventional band longitudinal and cross beam, concrete embodiment is as follows.
The machine-shaping of spill profiled sheet: spill profiled sheet by plain plate in factory's cold moudling, the thick 6-12mm of its light plate, convex place width and recess width are than being 2-4, monolithic profiled sheet width gets the 1-3 of adjacent beams center to center distance in frame type bridge doubly, length is 6-8m, and during blanking, longitudinal cutting position is positioned at the convex surface of matrix steel plate.
Form shear connector.For guaranteeing combining closely between spill profiled sheet and very-high performance fibre reinforced concrete, at the equal two-sided welding of spill profiled sheet groove center one piece of longitudinal open pore steel plate, protuberance welds vertical peg, in open pore steel plate connecting hole, run through transverse reinforcement and weld with above vertical peg, a vertical with it longitudinal reinforcement is all set with vertical peg intersection above transverse reinforcement.Shear connector completes at produce in factory, wherein open pore steel plate thickness is 5-10mm, connecting hole longitudinal pitch is consistent with vertical peg, be 0.2-0.5m, height is higher than the convex surface of spill profiled sheet, lower than the end face of vertical peg, be connected between longitudinal reinforcement with transverse reinforcement by steel wire lashing, longitudinal reinforcement, transverse reinforcement and vertical peg diameter and the vertical peg columns of single convex surface are determined by calculating according to combined bridge deck stressing conditions.
Build very-high performance fibre reinforced concrete.Very-high performance fibre reinforced concrete is a kind of Stainless-steel fibre RPC, and its material fracture toughness reaches 20 ~ 40 kJ/m
2, chloride diffusion coefficient is only (0.02-0.04) × 10
-12m
2/ s.During making, first pour quartz sand, cement, silicon ash, silica flour into forced mixer, dry mixing 5-8 minute; Then pour into disposable for the whole water supply volumes being dissolved with water reducing agent, be stirred to after there is flowing sex character and continue 5-10 minute again; It is even that last mixing of steel fiber continues to be stirred to steel fibre.After completing, very-high performance fibre reinforced concrete open pore steel plate, vertical peg, transverse reinforcement and longitudinal reinforcement are included is built in spill profiled sheet, build the covering curing 24h demoulding, then under 80 ± 5oC high temperature after maintenance 48h, cool to room temperature.All operations of building all complete in factory, and when requiring to build, the four each reserved 10cm in limit are as construction joint, and build rear concrete crushing strength and be not less than 120MPa, tensile strength is not less than 20MPa.
Hoisted in position builds seam.After bridge deck prefabrication completes, larger transport devices such as Beam transportation vehicle is adopted to transport job site to, by erection crane hoisted in position, for ensureing compatibility of deformation between bridge deck and longeron, arrange a neoprene bearing every 6-8m between, its tonnage is determined by the weight of combined bridge deck; First formed overall by the welding of seam crossing spill profiled sheet after having lifted, then by through for open pore steel plate longitudinal measure, for ensureing bridge deck globality, seam crossing transverse reinforcement need be connected through with longitudinal reinforcement; After seam crossing connector is formed, seam crossing spill profiled sheet builds very-high performance fibre reinforced concrete, builds the covering curing 24h demoulding, then under 80 ± 5oC high temperature after maintenance 48h, cool to room temperature, builds until institute's seam the construction carrying out deck paving after maintenance puts in place.
Claims (1)
1. profiled sheet-very-high performance fibre reinforced concrete combined bridge deck, is characterized in that comprising spill profiled sheet (1), open pore steel plate (2), vertical peg (3), transverse reinforcement (5), longitudinal reinforcement (6), very-high performance fibre reinforced concrete (7), setting is fixed with at spill profiled sheet (1) groove center, the open pore steel plate (2) longitudinally arranged, the protuberance of spill profiled sheet (1) is provided with the fixing vertical peg (3) of some row, run through transverse reinforcement (5) in connecting hole (4) on open pore steel plate (2) and weld with vertical peg (3) upper end, with transverse reinforcement (5) vertical direction on be provided with longitudinal reinforcement (6), longitudinal reinforcement (6) is positioned at transverse reinforcement (5) top, and it is affixed with the tie point of transverse reinforcement (5) and vertical peg (3), very-high performance fibre reinforced concrete is cast in spill profiled sheet (1), and by open pore steel plate (2), vertical peg (3), transverse reinforcement (5) and longitudinal reinforcement (6) all cover,
Adopt two-sided welding between described open pore steel plate (2) and spill profiled sheet (1), its connecting hole (4) higher than the convex surface of spill profiled sheet (1), lower than the end face of vertical peg (3).
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CN201410717269.1A CN104674657A (en) | 2014-12-03 | 2014-12-03 | Profiled steel sheet-UHP (ultra high performance) fiber reinforced concrete composite bridge deck |
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CN201410717269.1A CN104674657A (en) | 2014-12-03 | 2014-12-03 | Profiled steel sheet-UHP (ultra high performance) fiber reinforced concrete composite bridge deck |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105625619A (en) * | 2015-12-31 | 2016-06-01 | 扬州大学 | Profiled steel sheet concrete bilateral composite floor embedded with hollow square steel tubes |
CN106087739A (en) * | 2016-06-16 | 2016-11-09 | 河海大学 | A kind of combination U rib shaped steel floorings and preparation method thereof |
CN106677398A (en) * | 2016-12-08 | 2017-05-17 | 青岛蓝天创先科技服务有限公司 | Composite floor jointly stressed by corrugated steel and cast-in-place reinforced concrete |
CN106836601A (en) * | 2017-02-27 | 2017-06-13 | 天津大学 | A kind of preparation method of the compoboard with assembled support with adjustable negative reinforcement |
CN106869008A (en) * | 2017-04-20 | 2017-06-20 | 崔冰 | The composite bridge prefabricated bridge of dry type connection and its dry type connection method |
CN107447655A (en) * | 2017-07-28 | 2017-12-08 | 北京城建道桥建设集团有限公司 | Grouting behind shaft or drift lining bar shaped point storehouse for overlarge area bearing plate deadens and its divides storehouse method |
CN113062217A (en) * | 2021-02-22 | 2021-07-02 | 浙江大学 | Super-high-toughness combined bridge deck for assembly connection of angle steel and profiled steel sheet |
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CN203411898U (en) * | 2013-07-22 | 2014-01-29 | 同济大学 | Bridge deck with steel and concrete composite structure |
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JP2001172916A (en) * | 1999-12-17 | 2001-06-26 | Sumitomo Heavy Ind Ltd | Corrugated synthetic floor slab |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105625619A (en) * | 2015-12-31 | 2016-06-01 | 扬州大学 | Profiled steel sheet concrete bilateral composite floor embedded with hollow square steel tubes |
CN106087739A (en) * | 2016-06-16 | 2016-11-09 | 河海大学 | A kind of combination U rib shaped steel floorings and preparation method thereof |
CN106677398A (en) * | 2016-12-08 | 2017-05-17 | 青岛蓝天创先科技服务有限公司 | Composite floor jointly stressed by corrugated steel and cast-in-place reinforced concrete |
CN106836601A (en) * | 2017-02-27 | 2017-06-13 | 天津大学 | A kind of preparation method of the compoboard with assembled support with adjustable negative reinforcement |
CN106869008A (en) * | 2017-04-20 | 2017-06-20 | 崔冰 | The composite bridge prefabricated bridge of dry type connection and its dry type connection method |
CN107447655A (en) * | 2017-07-28 | 2017-12-08 | 北京城建道桥建设集团有限公司 | Grouting behind shaft or drift lining bar shaped point storehouse for overlarge area bearing plate deadens and its divides storehouse method |
CN107447655B (en) * | 2017-07-28 | 2023-06-02 | 北京城建道桥建设集团有限公司 | Bin separation method for rear grouting strip bin separation resistance of oversized bearing plate |
CN113062217A (en) * | 2021-02-22 | 2021-07-02 | 浙江大学 | Super-high-toughness combined bridge deck for assembly connection of angle steel and profiled steel sheet |
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Application publication date: 20150603 |
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