CN105063861B - The dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude - Google Patents
The dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude Download PDFInfo
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- CN105063861B CN105063861B CN201510503065.2A CN201510503065A CN105063861B CN 105063861 B CN105063861 B CN 105063861B CN 201510503065 A CN201510503065 A CN 201510503065A CN 105063861 B CN105063861 B CN 105063861B
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Abstract
The present invention discloses the dual fancy high-speed flat inkle loom of carrying of a kind of polychrome longitude and latitude, comprises and has the frame of central post and weave pedestal, and described frame is provided with transmission mechanism, warp let-off yarn mechanism, send weft mechanism, send catch end mechanism, electronic faucet selecting mechanism; The described pedestal of weaving is provided with connecting rod weaving mechanism, brown frame shedding mechanism, warp thread broken yarn power-failure protecting mechanism and spooler. The present invention can carry out polychrome jacquard weave to weft yarn in carrying out warp thread jacquard weave, and the color of weft yarn has become multiple color by solid color, can obtain without increasing ribbon thickness the ribbon that color is more bright-coloured, reduces in a large number the consumption of colored warp thread.
Description
Technical field
The invention belongs to inkle loom technical field, be specifically related to the dual fancy high-speed flat inkle loom of carrying of a kind of polychrome longitude and latitude.
Background technology
Flat inkle loom is a kind of for the production of brassiere band, the machinery of some high-grade clothing auxiliary materials such as high-grade wrapped belt, taking common six machines in a narrow margin as example, an inkle loom generally has six covers that are arranged side by side and weaves operating mechanism, namely an inkle loom can be worked out six ribbons simultaneously, six covers are weaved operating mechanism and are shared a set of warp thread conveyer, weft yarn conveyer, catch end conveyer, transmission mechanism and spooler, existing inkle loom is all to adopt monochromatic weft yarn jacquard method, want to weave colored type more various, brightly painted ribbon, need to adopt the warp thread of multiple color to carry out jacquard weave, this has just increased the thickness of ribbon greatly, also cause great impact to working (machining) efficiency simultaneously.
The patent of invention that the applicant successfully authorizes, name is called novel high speed without shuttle flat inkle loom, and the patent No. is: ZL201410378613.9, it cannot realize chintzing and the dual computer jacquard of warp thread, therefore improved.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned the deficiencies in the prior art, provide a kind of polychrome longitude and latitude the dual fancy high-speed flat inkle loom of carrying, it can carry out polychrome jacquard weave to weft yarn in carrying out warp thread jacquard weave, can obtain without increasing ribbon thickness the ribbon that flower type is more various, color is more bright-coloured.
The technical solution adopted in the present invention is: the dual fancy high-speed flat inkle loom of carrying of a kind of polychrome longitude and latitude, comprise and have the frame of central post and weave pedestal, described frame is provided with transmission mechanism, warp let-off yarn mechanism, send weft mechanism, send catch end mechanism, electronic faucet selecting mechanism, the described pedestal of weaving is provided with connecting rod weaving mechanism, heald frame shedding mechanism, warp thread broken yarn power-failure protecting mechanism and spooler, describedly send weft mechanism to comprise to be arranged on sending latitude gear and sending weft yarn transmission mechanism on described central post, described send catch end mechanism to comprise to be arranged on described central post, send catch end transmission mechanism, described central post is provided with and send yarn wallboard, described electronic faucet selecting mechanism is realized warp thread jacquard weave by warp thread jacquard weave solenoid control through shedding silk, realize weft yarn jacquard weave by weft yarn jacquard weave solenoid control latitude shedding silk, described connecting rod weaving mechanism comprises having weaving head and drive and weaving head and complete the linkage of weaving action of latitude pin, described heald frame shedding mechanism comprise be equipped with through shedding silk sheet through shedding frame, close cutter and be arranged on the pattern chain sheet on flower-drum axle, and be equipped with the latitude shedding frame of latitude shedding silk sheet, described spooler comprises the drawstring roller for batching finished product fabric and drives the gearing shaft of this drawstring roller, described sending on yarn wallboard is provided with and send weft yarn power-assisted wheel and send catch end umbrella wheel, described sending after latitude gear speed change through by sending weft yarn transmission mechanism to send weft yarn power-assisted to take turns described in driving, described sending after latitude gear speed change through by sending weft yarn transmission mechanism to send catch end umbrella to take turns described in driving, the described weft mechanism that send also comprises that one for controlling the tension controller of weft tension, the two ends of described latitude shedding silk add fixed mechanism, between described latitude shedding silk and described latitude pin, be provided with for impelling the automatic weft yarn separating mechanism separating of weft yarn, on described latitude pin, be provided with and select latitude prong, after several weft yarns separate through the heddle eyelet of described latitude shedding silk and by weft yarn separating mechanism respectively in turn automatically, reach and weave head and weave through described latitude pin.
As preferably, described tension controller comprises multiple fan-shaped tension force control panels that are arranged side by side, the top of described fan-shaped tension force control panel is provided with circular tension adjuster, the bottom of described fan-shaped tension force control panel is provided with weft yarn stopper, and the below of described fan-shaped tension force control panel is provided with weft yarn spring.
As preferably, described tension controller is arranged on described central post by support.
As preferably, described in send weft yarn power-assisted wheel to take turns for aluminum.
As preferably, described fixed mechanism comprises that the latitude that is arranged on the haddle fixing device of described latitude shedding silk lower end and is arranged on described latitude shedding silk upper end carries keevil.
As preferably, described weft yarn separating mechanism is multiple weaving reeds that are arranged side by side.
As preferably, described spooler also comprises a servomotor by servo controller control, the output of this servomotor is provided with first order reductor, and the output of this first order reductor is provided with second level reductor, and described gearing shaft is arranged on the reductor of the described second level.
As preferably, described servomotor is arranged on described first order reductor by ring flange.
As preferably, described first order reductor is the high rotating speed reductor that rotating speed top load is little, and described second level reductor is the slow-speed of revolution reductor that the low load of rotating speed is large.
Beneficial effect of the present invention is: because the present invention adopts said structure, make to adopt this inkle loom in carrying out warp thread jacquard weave, to carry out polychrome jacquard weave to weft yarn, the color of weft yarn has become multiple color by solid color, can obtain without increasing ribbon thickness the ribbon that flower type is more various, color is more bright-coloured, a large amount of consumptions that reduce colored warp thread, use to dyestuff, electric power, water while further having reduced cotton mill yarn dyeing, also reduced in a large number sewage discharge, the damage while having reduced cotton mill yarn dyeing, environment having been caused; Increased tension controller sending in weft mechanism, can control accurately the tension force of each root weft yarn in the time of dichromatism or chintzing jacquard weaving, made fabric more perfect, polychrome selects latitude more intelligent; On the latitude shedding silk of weft yarn jacquard weave, increase fixed mechanism, make it possible to ensure better that weft yarn stablizes jacquard weave, prevent that latitude shedding silk from can pull up and down and produce shake along with jacquard weave rope, between latitude shedding silk and latitude pin, install weft yarn separating mechanism additional, can make easily weft yarn more than dichromatism automatically separate simultaneously; And the servomotor of spooler drives drawstring roller to carry out work by gearing shaft after double reduction, realize filling density along with patterns of fabric converts by servo controller, control better the precision of ribbon product filling density, make the product of production more perfect, also solved artificial gear and become complicated conversion and the operation of latitude, greatly improved production efficiency simultaneously.
Brief description of the drawings
Fig. 1 is stereogram of the present invention.
Fig. 2 is side view one of the present invention.
Fig. 3 is side view two of the present invention.
Fig. 4 is the weft mechanism enlarged drawing that send of the present invention.
Fig. 5 is tension controller schematic diagram of the present invention.
Fig. 6 is Wei Ti of the present invention mechanism enlarged drawing.
Fig. 7 is spooler schematic diagram one of the present invention.
Fig. 8 is spooler schematic diagram two of the present invention.
Fig. 9 is that latitude of the present invention is carried structural scheme of mechanism.
Figure 10 is latitude needle construction schematic diagram of the present invention.
Figure 11 is base mechanism schematic diagram one of the present invention.
Figure 12 is base mechanism schematic diagram two of the present invention.
Figure 13 is warp thread broken yarn power-failure protecting structural scheme of mechanism one of the present invention.
Figure 14 is warp thread broken yarn power-failure protecting structural scheme of mechanism two of the present invention.
In figure: 2, lower drive shaft; 3, belt teeth wheel shaft; 4, main shaft; 5, flower-drum axle; 6, pattern chain sheet; 7, close cutter; 8, heald frame pin; 11, weave head; 15, warp thread jacquard weave rope; 16, through shedding silk; 17, weft yarn jacquard weave rope; 18, latitude shedding silk; 20, central post; 21, send latitude gear; 22, send weft yarn transmission mechanism; 24, send yarn wallboard; 25, tension controller; 26, send weft yarn power-assisted wheel; 27, send catch end umbrella wheel; 31, weft yarn spring; 32, circular tension adjuster; 33, weft yarn stopper; 34, haddle fixing device; 35, weft yarn separating mechanism; 36, latitude pin; 37, latitude is carried keevil; 40, servomotor; 41, first order reductor; 42, second level reductor; 43, gearing shaft; 44, drawstring roller.
Detailed description of the invention
Below in conjunction with the accompanying drawings and the specific embodiments the present invention is described in further detail.
As Fig. 1, shown in Fig. 2 and Fig. 3, the dual fancy high-speed flat inkle loom of carrying of a kind of polychrome longitude and latitude, comprise and there is the frame of central post 20 and weave pedestal, described frame is provided with transmission mechanism, warp let-off yarn mechanism, send weft mechanism, send catch end mechanism, warp thread full-jacquard mechanism, weft yarn full-jacquard mechanism and electronic faucet selecting mechanism, the described pedestal of weaving is provided with base mechanism, connecting rod weaving mechanism, heald frame shedding mechanism, warp thread broken yarn power-failure protecting mechanism and spooler, describedly send weft mechanism to comprise to be arranged on sending latitude gear 21 and sending weft yarn transmission mechanism 22 on described central post 20, described send catch end mechanism to comprise to be arranged on described central post 20, send catch end transmission mechanism, described central post 20 is provided with and send yarn wallboard 24, described electronic faucet selecting mechanism is controlled through shedding silk 16 and is realized warp thread jacquard weave by warp thread jacquard weave rope 15, control latitude shedding silk 18 by weft yarn jacquard weave rope 17 and realize weft yarn jacquard weave, described connecting rod weaving mechanism comprise there is latitude pin 36 weave 11 and drive and weave 11 and complete the linkage of weaving action, described heald frame shedding mechanism comprise be equipped with through shedding silk sheet through shedding frame, close cutter 7 and be arranged on the pattern chain sheet 6 on flower-drum axle 5, and be equipped with the latitude shedding frame of latitude shedding silk sheet, described warp thread broken yarn power-failure protecting mechanism comprises warp thread dividing sinker steel button and warp thread power failure sheet, described spooler comprises the drawstring roller 44 for batching finished product fabric and drives the gearing shaft 43 of this drawstring roller 44.
As shown in Figure 11 and Figure 12, weave being constructed as follows of pedestal: threephase asynchronous drives lower drive shaft 2 by vee-pulley and V-belt, lower drive shaft 2 drives belt teeth wheel shaft 3 by belt gear and Timing Belt, belt teeth wheel shaft 3 drives flower-drum axle 5, flower-drum axle 5 drives pattern chain sheet 6, heald frame pin 8 is fixed on and closes on cutter 7, pattern chain sheet 6 drive close cuttves 7 do up and down motion repeatedly make by through after the warp thread that draws forward through creel form V word opening. Belt teeth wheel shaft 3 drive shaft 4, main shaft 4 combines by eccentric stiffener drive link, connecting rod assembly drives by the axle center that is connected with connecting rod and weaves 11, weft yarn crochet hook, knitting needle, steel are buckled, bottom line crochet hook form high speed reciprocal weave action.
Being constructed as follows of electronic faucet selecting mechanism: lower drive shaft 2, by belt teeth wheel driving upper driving axle, is uploaded moving axis by belt drives electronic faucet selecting mechanism. Electronic faucet selecting mechanism is controlled through shedding silk 16 and is realized warp thread jacquard weave by warp thread jacquard weave rope 15. Be arranged on solenoid control weft yarn jacquard weave rope 17 on electronic needle selecting tap makes to be through lower leaf on the chintzing on latitude shedding silk 18 and realizes automatic weft yarn jacquard weave simultaneously.
Being constructed as follows of warp thread full-jacquard mechanism: the warp thread being sent forward by creel weaves 11 through arriving through the heald hole of shedding silk 16 one to one after by electronics warp yarn protection device, electronic faucet selecting mechanism makes to install lower leaf on magnetic valve therein makes variety classes, color warp thread according to flower type program by height control computer and carries out jacquard weaving. Electronics warp yarn protection device principle is as shown in Figure 13 and Figure 14: under normal operating conditions; the tension force of the warp thread sheet that can make to have a power failure is unsettled; the first metallic conductor on power failure plate and the second metallic conductor insulated body separate, and the metal fixed head being connected with master control computer is in off state. In machine ribbon process; if there is a warp thread wherein to break; corresponding power failure sector-meeting is fallen down and is suspended on power failure plate, and the first metallic conductor and the second metallic conductor are connected to form path by power failure sheet, and master control computer is shut down after receiving broken yarn signal immediately by setup program.
As shown in Figure 4, described sending on yarn wallboard 24 is provided with and send weft yarn power-assisted wheel 26 and send catch end umbrella wheel 27, send weft yarn power-assisted wheel 26 for aluminum wheel, described sending after latitude gear 21 speed changes through by sending weft yarn transmission mechanism 22 to send weft yarn power-assisted wheel 26 described in driving, described sending after latitude gear 21 speed changes through by sending weft yarn transmission mechanism 22 to send catch end umbrella wheel 27 described in driving, described in send weft mechanism also to comprise that one for controlling the tension controller 25 of weft tension.
As shown in Figure 5, described tension controller 25 is arranged on described central post 20 by support, and tension controller 25 comprises multiple fan-shaped tension force control panels that are arranged side by side, the top of described fan-shaped tension force control panel is provided with circular tension adjuster 32, the bottom of described fan-shaped tension force control panel is provided with weft yarn stopper 33, and the below of described fan-shaped tension force control panel is provided with weft yarn spring 31.
The jacquard weave of computer longitude and latitude affects fabric product quality key and is the smooth and uniformity coefficient on fabric both sides in the time of work, so require the tension force of chintzing precisely to control in the time weaving. Weft yarn is through sending weft yarn power-assisted wheel 26, via the rear arrival of tension controller 25 Wei Ti mechanism and connecting rod weaving mechanism as shown in the figure. Circular tension adjuster 32 on tension controller 25 regulates weft yarn spring 31 to make to reach a constant tension force through the weft yarn I on this weft yarn spring 31 and weft yarn II. In the time that patterns of fabric need to use weft yarn I, electronic needle selecting mechanism is upwards mentioned by solenoid control Wei Ti mechanism, and latitude pin 36 selects weft yarn I to weave, and while weaving, pulling force forward makes weft yarn I send yarn forward under the help of sending weft yarn power-assisted wheel 26; Weft yarn II is in dormant state simultaneously, and under the effect of weft yarn spring 31 elastic force, weft yarn II enters in weft yarn stopper 33, makes weft yarn II stop sending yarn forward in keeping constant-tension.
Increased tension controller 25 sending in weft mechanism, can control accurately the tension force of each root weft yarn in the time of dichromatism or chintzing jacquard weaving, made fabric more perfect, polychrome selects latitude more intelligent.
As shown in Fig. 6 and Figure 10, the two ends of described latitude shedding silk 18 add fixed mechanism, fixed mechanism comprises that the latitude that is arranged on the haddle fixing device 34 of described latitude shedding silk 18 lower ends and is arranged on described latitude shedding silk 18 upper ends carries keevil 37, between described latitude shedding silk 18 and described latitude pin 36, be provided with for impelling the automatic weft yarn separating mechanism 35 separating of weft yarn, weft yarn separating mechanism 35 is multiple Textile Steel Ring buttons that are arranged side by side, on described latitude pin 36, be provided with and select latitude prong, several weft yarns are connected with described latitude pin 36 after automatically separating through the heddle eyelet of described latitude shedding silk 18 and by weft yarn separating mechanism 35 in turn respectively.
As shown in Figure 9, the course of work of chintzing jacquard weave is as follows: as patterns of fabric needs four barry dyeing yarn jacquard weaves, in the time of a certain weft yarn of needs, electronic needle selecting tap is up carried by solenoid control latitude shedding silk 18, make corresponding weft yarn and all the other weft yarns separately, latitude pin 36 is provided with and selects latitude prong, corresponding weft yarn arrives and selects on latitude prong after up mentioning, latitude pin 36 selects this weft yarn to carry out ribbon automatically, in like manner, in the time that ribbon needs the weft weaving of other colors, only need to mention the corresponding latitude shedding of this weft yarn silk 18, weft yarn is reached and select on latitude prong. Height control computer expert cross battery valve control latitude shedding silk 18, fall to reaching the object of automatically selecting latitude jacquard weave.
On the latitude shedding silk 18 of weft yarn jacquard weave, increase fixed mechanism, make it possible to ensure better that weft yarn stablizes jacquard weave, prevent that latitude shedding silk 18 from can pull up and down and produce shake along with jacquard weave rope, between latitude shedding silk 18 and latitude pin 36, install weft yarn separating mechanism 35 additional, can make easily weft yarn more than dichromatism automatically separate simultaneously.
As shown in Figure 7 and Figure 8, described spooler also comprises a servomotor 40 by servo controller control, the output of this servomotor 40 is provided with first order reductor 41, servomotor 40 is arranged on described first order reductor 41 by ring flange, the output of this first order reductor 41 is provided with second level reductor 42, described gearing shaft 43 is arranged on described second level reductor 42, first order reductor 41 is the high rotating speed reductor that rotating speed top load is little, and second level reductor 42 is the slow-speed of revolution reductor that the low load of rotating speed is large.
The servomotor 40 of spooler drives drawstring roller 44 to carry out work by gearing shaft 43 after double reduction, realizing pick count by servo controller converts with the variation of the type of blossoming, control better the precision of ribbon product filling density, make the product of production more perfect, also solved artificial gear and become complicated conversion and the operation of latitude, greatly improved production efficiency simultaneously.
Because the present invention adopts said structure, make to adopt this inkle loom in carrying out warp thread jacquard weave, to carry out polychrome jacquard weave to weft yarn, the color of weft yarn has become multiple color by solid color, can obtain without increasing ribbon thickness the ribbon that flower type is more various, color is more bright-coloured, a large amount of consumptions that reduce colored warp thread, use to dyestuff, electric power, water while further having reduced cotton mill yarn dyeing, also reduced sewage discharge in a large number, the damage while having reduced cotton mill yarn dyeing, environment having been caused.
The above, be only preferred embodiment of the present invention, therefore can not limit scope of the invention process with this, the equivalence of doing according to the present patent application the scope of the claims and description changes and modifies, and all should still remain within the scope of the patent.
Claims (9)
1. the dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude, comprise there is central post (20) frame and weave pedestal, described frame is provided with transmission mechanism, warp let-off yarn mechanism, send weft mechanism, send catch end mechanism, electronic faucet selecting mechanism, the described pedestal of weaving is provided with connecting rod weaving mechanism, heald frame shedding mechanism, warp thread broken yarn power-failure protecting mechanism and spooler, it is characterized in that: described in send weft mechanism to comprise to be arranged on sending latitude gear (21) and sending weft yarn transmission mechanism (22) on described central post (20), described send catch end mechanism to comprise to be arranged on described central post (20), send catch end transmission mechanism, described central post (20) is provided with and send yarn wallboard (24), described electronic faucet selecting mechanism is realized warp thread jacquard weave by warp thread jacquard weave solenoid control through shedding silk (16), realize weft yarn jacquard weave by weft yarn jacquard weave solenoid control latitude shedding silk (18), described connecting rod weaving mechanism comprise have latitude pin (36) weave head (11) and drive weave head (11) complete the linkage of weaving action, described heald frame shedding mechanism comprise be equipped with through shedding silk sheet through shedding frame, close cutter (7) and be arranged on the pattern chain sheet (6) on flower-drum axle (5), and be equipped with the latitude shedding frame of latitude shedding silk sheet, described spooler comprises the drawstring roller (44) for batching finished product fabric and drives the gearing shaft (43) of this drawstring roller (44), described sending on yarn wallboard (24) is provided with and send weft yarn power-assisted wheel (26) and send catch end umbrella wheel (27), described sending after latitude gear (21) speed change through by sending weft yarn transmission mechanism (22) to send weft yarn power-assisted wheel (26) described in driving, described sending after latitude gear (21) speed change through by sending weft yarn transmission mechanism (22) to send catch end umbrella wheel (27) described in driving, the described weft mechanism that send also comprises that one for controlling the tension controller (25) of weft tension, the two ends of described latitude shedding silk (18) add fixed mechanism, between described latitude shedding silk (18) and described latitude pin (36), be provided with the weft yarn separating mechanism (35) for impelling weft yarn automatically to separate, on described latitude pin (36), be provided with and select latitude prong, after several weft yarns separate through the heddle eyelet of described latitude shedding silk (18) and by weft yarn separating mechanism (35) respectively in turn automatically, reach and weave head (11) and weave through described latitude pin (36).
2. the dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude according to claim 1, it is characterized in that: described tension controller (25) comprises multiple fan-shaped tension force control panels that are arranged side by side, the top of described fan-shaped tension force control panel is provided with circular tension adjuster (32), the bottom of described fan-shaped tension force control panel is provided with weft yarn stopper (33), and the below of described fan-shaped tension force control panel is provided with weft yarn spring (31).
3. the dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude according to claim 1 and 2, is characterized in that: described tension controller (25) is arranged on described central post (20) by support.
4. the dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude according to claim 1, is characterized in that: described in send weft yarn power-assisted wheel (26) to take turns for aluminum.
5. the dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude according to claim 1, is characterized in that: described fixed mechanism comprises that the latitude that is arranged on the haddle fixing device (34) of described latitude shedding silk (18) lower end and is arranged on described latitude shedding silk (18) upper end carries keevil (37).
6. the dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude according to claim 1 or 5, is characterized in that: described weft yarn separating mechanism (35) is multiple weaving reeds that are arranged side by side.
7. the dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude according to claim 1, it is characterized in that: described spooler also comprises a servomotor by servo controller control (40), the output of this servomotor (40) is provided with first order reductor (41), the output of this first order reductor (41) is provided with second level reductor (42), and described gearing shaft (43) is arranged on described second level reductor (42).
8. the dual fancy high-speed flat inkle loom of carrying of polychrome longitude and latitude according to claim 7, is characterized in that: described servomotor (40) is arranged on described first order reductor (41) by ring flange.
9. according to the dual fancy high-speed flat inkle loom of carrying of the polychrome longitude and latitude described in claim 7 or 8, it is characterized in that: described first order reductor (41) is the little high rotating speed reductor of rotating speed top load, and described second level reductor (42) is the slow-speed of revolution reductor that the low load of rotating speed is large.
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| CN108251948A (en) * | 2018-03-22 | 2018-07-06 | 东莞市思源织带实业有限公司 | The weaving method of longitude and latitude mixing jacquard weave |
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