CN204058801U - A kind of novel high speed flat inkle loom - Google Patents
A kind of novel high speed flat inkle loom Download PDFInfo
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- CN204058801U CN204058801U CN201420435150.0U CN201420435150U CN204058801U CN 204058801 U CN204058801 U CN 204058801U CN 201420435150 U CN201420435150 U CN 201420435150U CN 204058801 U CN204058801 U CN 204058801U
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Abstract
The utility model discloses a kind of novel high speed flat inkle loom, comprise frame, frame is provided with actuating unit, warp let-off yarn mechanism, send weft mechanism, send catch end mechanism, shedding mechanism, connecting rod weave mechanism and spooler, and described shedding mechanism comprises heald frame, closes cutter and is arranged on the pattern chain sheet on flower-drum axle.Because frame wallboard of the present utility model adopts integrated formed structure, installation difficulty is reduced while improve machine construction intensity, avoid two pieces of wallboard dead eye decentraction easily cause fault problem when high-speed cruising, ensure that the even running of machine, increase the service life of axle and bearing; Flat inkle loom drive mechanism is redesigned simultaneously, eliminate processing and the high worm gear case of installation difficulty and worm gear structure, mechanical structure is simplified more durable, installation and maintenance cost is lower, also been removed fuselage width and the restriction of ribbon number simultaneously, significantly can improve ribbon speed and ribbon output, enhance productivity.
Description
Technical field
The utility model belongs to inkle loom technical field, is specifically related to a kind of novel high speed flat inkle loom.
Background technology
Flat inkle loom is a kind of machinery for the production of some high-grade clothing auxiliary materials such as brassiere band, high-grade wrapped belts, for common narrow six machines, an inkle loom generally has six covers be arranged side by side and weaves operating mechanism, namely an inkle loom can work out six ribbons simultaneously, and six covers are weaved operating mechanism and shared a set of warp thread conveyer, weft yarn conveyer, catch end conveyer and actuating unit.There is following several defect in existing flat inkle loom: one, its actuating unit adopt worm gear structure, turbine box casting is difficult, difficulty of processing and installation accuracy high, installation personnel is required strict, worm and gear cost is high and easily wear and tear, and gives and produces and cause larger difficulty after sale; Two, two pieces of board wallboards are arranged on fuel tank, and in split-type structural, two pieces of board wallboard dead eye decentraction, shake large when high-speed cruising and fault rate is high; Three, need all pattern chain sheet draw points to contact when needs more piece pattern chain sheet (16-48 joint) ribbon, this just causes needing buying a large amount of pattern chain sheets, not only increases production cost, also time-consumingly takes a lot of work; The opening that four, original mechanical openings structure is formed is not the clear opening of all clear, unfavorable to the warp tension control in weaving process; Five, owing to adopting worm gear structure, and mechanical wallboard and pedestal split-type structural, make existing machine fuselage can not widen and increase ribbon number to enhance productivity.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned the deficiencies in the prior art, provides a kind of novel high speed flat inkle loom, and it effectively can solve the defect existing for above-mentioned existing flat inkle loom.
The technical scheme that the utility model adopts is: a kind of novel high speed flat inkle loom, comprise frame, frame is provided with actuating unit, warp let-off yarn mechanism, send weft mechanism, send catch end mechanism, shedding mechanism, connecting rod weave mechanism and spooler, describedly send weft mechanism to comprise to send latitude variable-speed shaft, send latitude umbrella wheel shaft, send weft yarn umbrella wheel and belt on latitude umbrella wheel shaft is sent to send Weft handling device described in being arranged on, describedly send catch end mechanism to comprise to send yarn axle center, spur gear, the little axle of band tooth, lock seaming umbrella wheel shaft and lock seaming umbrella wheel, described shedding mechanism comprises heald frame, the pattern chain sheet closing cutter and be arranged on flower-drum axle, described frame comprises the symmetrical wallboard in two pieces, left and right, one-body molded between two wallboards and frame, described machine frame inside is provided with threephase asynchronous, it drives the lower drive shaft of the side of being located thereon by vee-pulley and V-belt, this lower drive shaft drives by belt gear and Timing Belt the belt teeth wheel shaft being positioned at its side, this belt teeth wheel shaft drives the flower-drum axle of described shedding mechanism, this flower-drum axle drives the pattern chain sheet on it to drive described pass cutter to move up and down, described pass cutter is that longitudinal separation is uniformly distributed, described heald frame is connected with described pass cutter by heald frame pin, the height of described heald frame pin is greater than 180mm, described lower drive shaft send latitude variable-speed shaft described in being driven by belt gear and double-tooth belt, the described latitude variable-speed shaft that send send latitude umbrella wheel shaft by belt gear and belt drives, send the weft yarn umbrella wheel drive belt that send on latitude umbrella wheel shaft to send Weft handling device to be carried reposefully by weft yarn forward described in being arranged on, the described latitude variable-speed shaft that send completes the first time deceleration of lock seaming umbrella wheel by sending yarn axle center described in deceleration, described yarn axle center of sending completes the deceleration of lock seaming umbrella wheel second time by the little axle of spur gear rotating band tooth, and the little axle of described band tooth drives lock seaming umbrella to take turns by lock seaming umbrella wheel shaft and carried forward by catch end, described belt teeth wheel shaft drives the main shaft on wallboard, and this main shaft weaves an action by eccentric stiffener and connecting rod assembly drive link weave mechanism, the flower-drum axle of described shedding mechanism drives described spooler to batch finished textile product by the combination of filling density change-speed gearing.
As preferably, be provided with fuel tank between two wallboards, this fuel tank is formed by cast casting.
As preferably, without draw point laterally series winding between described pattern chain sheet, be independent installation structure.
As preferably, the fixed bar of described heald frame is provided with middle guide rod.
As preferably, described in send weft mechanism to comprise to send yarn column, this send yarn column to adopt spheroidal graphite cast-iron casting.
As preferably, on rear side of described heald frame, add protective cover.
The beneficial effects of the utility model are: because wallboard of the present utility model adopts integrated formed structure, machine wall plate is integrated and land installation, installation difficulty is reduced while improve machine construction intensity, avoid two pieces of wallboard dead eye decentraction easily cause fault problem when high-speed cruising, ensure that the even running of machine, increase the service life of axle and bearing; Flat inkle loom drive mechanism is redesigned simultaneously, processing and the high worm gear case of installation difficulty and worm gear structure are changed into cam lever structure, mechanical structure is simplified more durable, installation and maintenance cost is lower, also been removed fuselage width and the restriction of ribbon number simultaneously, significantly can improve ribbon speed and ribbon output, enhance productivity; Increased by heald frame pin in addition, machine heald frame pin deflection when running up is less, more durable, and heald frame dismounting is convenient.The Novel heald frame adopted can use warp thread to form the clear opening of all clear, controls warp tension more accurately, warp thread broken yarn probability is reduced, significantly improves the yield rate of ribbon, make fabric more perfect.
Accompanying drawing explanation
Fig. 1 is stereogram one of the present utility model;
Fig. 2 is stereogram two of the present utility model;
Fig. 3 is stereogram three of the present utility model;
Fig. 4 is Yarn-feeding mechanism disassembly diagram one of the present utility model;
Fig. 5 is Yarn-feeding mechanism disassembly diagram two of the present utility model;
Fig. 6 is pattern chain sheet schematic diagram of the present utility model;
Fig. 7 is heald frame schematic diagram of the present utility model;
Fig. 8 is the utility model connecting rod assembly schematic diagram;
Fig. 9 is that the utility model weaves a schematic diagram.
In figure: 1, threephase asynchronous; 2, lower drive shaft; 3, belt teeth wheel shaft; 4, main shaft; 5, flower-drum axle; 6, pattern chain sheet; 7, cutter is closed; 8, heald frame pin; 9, heald frame; 10, latitude variable-speed shaft is sent; 11, latitude umbrella wheel shaft is sent; 12, weft yarn umbrella is sent to take turns; 13, Weft handling device is sent; 14, yarn axle center is sent; 15, spur gear; 16, the little axle of tooth is with; 17, lock seaming umbrella wheel shaft; 18, umbrella of lockstitching a border is taken turns; 19, guide bracket; 20, lever jack; 21, tensioner group; 22, yarn column is sent; 30, connecting rod assembly; 31, head is weaved; 33, filling density change-speed gearing combination; 40, fixed bar; 41, middle guide rod.
Detailed description of the invention
Below in conjunction with the accompanying drawings and the specific embodiments the utility model is described in further detail.
As Fig. 1, shown in Fig. 2 and Fig. 3, a kind of novel high speed flat inkle loom, comprise frame, frame is provided with actuating unit, warp let-off yarn mechanism II, send weft mechanism IV, send catch end mechanism, shedding mechanism III, connecting rod weave mechanism V and spooler VI, described warp let-off yarn mechanism II, send weft mechanism IV and send catch end mechanism to form the Yarn-feeding mechanism of this inkle loom, describedly send weft mechanism IV to comprise to send latitude variable-speed shaft 10, send latitude umbrella wheel shaft 11, send weft yarn umbrella wheel 12 and belt on latitude umbrella wheel shaft 11 is sent to send Weft handling device 13 described in being arranged on, describedly send catch end mechanism to comprise to send yarn axle center 14, spur gear 15, the little axle 16 of band tooth, lock seaming umbrella wheel shaft 17 and lock seaming umbrella wheel 18, described shedding mechanism III comprises heald frame 9, the pattern chain sheet 6 closing cutter 7 and be arranged on flower-drum axle 5.Inkle loom fabric is primarily of warp thread and weft yarn composition, and warp thread is sent forward by warp let-off yarn mechanism II, arrives shedding mechanism III, forms V word opening.Weft yarn sends to latitude pin forward reposefully by sending weft mechanism IV, and connecting rod weave mechanism V is made into finished product belt warp thread and weft yarn, is delivered to endlessly in dress band case by spooler VI.
As shown in Figure 1, described frame comprises between symmetrical wallboard I, two wallboard I in two pieces, left and right and frame one-body molded, for installing various function part, bearing, axle.Because wallboard I of the present utility model adopts integrated formed structure, reduce installation difficulty, avoid two pieces of wallboard I dead eye decentraction easily cause fault problem when high-speed cruising, ensure that the even running of machine, increase the service life of axle and bearing.
As shown in Figures 2 and 3, described machine frame inside is provided with threephase asynchronous 1, it drives the lower drive shaft 2 of the side of being located thereon by vee-pulley and V-belt, this lower drive shaft 2 drives by belt gear and Timing Belt the belt teeth wheel shaft 3 being positioned at its side, this belt teeth wheel shaft 3 drives the flower-drum axle 5 of described shedding mechanism III, this flower-drum axle 5 drives the pattern chain sheet 6 on it to drive described pass cutter 7 to move up and down, described pass cutter 7 is uniformly distributed in longitudinal separation, described heald frame 9 is connected with described pass cutter 7 by heald frame pin 8, and the height of described heald frame pin 8 is greater than 180mm.
As shown in Figure 4 and Figure 5, described lower drive shaft 2 send latitude variable-speed shaft 10 described in being driven by belt gear and double-tooth belt, the described latitude variable-speed shaft 10 that send send latitude umbrella wheel shaft 11 by belt gear and belt drives, send the weft yarn umbrella wheel 12 that send on latitude umbrella wheel shaft 11 to drive belts to send Weft handling device 13 to be carried reposefully by weft yarn forward described in being arranged on; The described latitude variable-speed shaft 10 that send completes the first time deceleration of lock seaming umbrella wheel 18 by sending yarn axle center 14 described in deceleration, described yarn axle center 14 of sending completes the deceleration of lock seaming umbrella wheel 18 second time by the little axle 16 of spur gear 15 rotating band tooth, and the little axle 16 of described band tooth drives lock seaming umbrella to take turns 18 by lock seaming umbrella wheel shaft 17 and carried forward by catch end.The guide bracket 19 of Yarn-feeding mechanism, lever jack 20 and tensioner group 21 form guide carriage mechanism by screw riveted joint.Yarn-feeding mechanism due to the utility model inkle loom adopts rational structure, Position Design, effectively ensure that weft yarn and catch end successfully, less trouble are carried forward.
As shown in Figure 2, described belt teeth wheel shaft 3 drives the main shaft 4 on wallboard I, this main shaft 4 weaves 31 by eccentric stiffener and connecting rod assembly 30 drive link weave mechanism V, its weft yarn crochet hook, knitting needle, steel button, bottom line crochet hook formed high speed reciprocal weave action; The flower-drum axle 5 of described shedding mechanism III drives described spooler VI by filling density change-speed gearing combination 33, continuously finished textile product being rolled out from weaving 31, completing whole weaving process.
The utility model redesigns flat inkle loom actuating unit, eliminate processing and the high worm gear case of installation difficulty and worm gear structure, mechanical structure is simplified more durable, installation and maintenance cost is lower, also been removed fuselage width and the restriction of ribbon number simultaneously, significantly can improve ribbon speed and ribbon output, enhance productivity; Increased by heald frame pin 8 in addition, machine heald frame pin 8 deflection when running up is less, more durable, and heald frame 9 dismounting is convenient.
Be provided with fuel tank between two wallboards, this fuel tank is formed by cast casting, and fuel tank changes Mechanical processing of casting into by thick panel beating Bending Processing, and prevent the deformation causing machine because of fuel tank distortion, decrease machine shake, processing becomes more simple, and cost is lower.
As shown in Figure 6, without draw point laterally series winding between described pattern chain sheet 6, be independent installation structure.Relatively traditional flat inkle loom, as long as there is one group of pattern chain sheet 6 to need platoon leader's pattern chain, due to all pattern chain sheets 6 draw point laterally series winding, so other all pattern chain sheet 6 all must arrange the long pattern chain of identical joint number, time-consuming, pattern chain 48 of the present utility model saves combination and 8 joint combinations can independently separate, substantially reduce the number the stock of pattern chain sheet 6, reduce client's production cost, the difficulty of the row's of also reducing pattern chain sheet 6 simultaneously, operating efficiency improves 3-5 doubly.
As shown in Figure 7, the fixed bar 40 of described heald frame 9 is provided with middle guide rod 41, because middle guide rod 41 is more solid wear-resisting, considerably increases the stability that heald frame 9 moves up and down, extend the service life of heald frame 9.Can install protective cover additional on rear side of heald frame 9, safety is attractive in appearance more simultaneously.
Describedly send weft mechanism IV to comprise to send yarn column 22, this send yarn column 22 to adopt spheroidal graphite cast-iron to cast.By the structure that key bar and foundry goods screw are riveted before that it changes, yarn column 22 is sent to adopt spheroidal graphite cast-iron to cast, highly integrated, not only substantially reduce the number the use of bearing block, reduce installation difficulty, decrease production cost, improve installation accuracy, also make to send yarn column 22 firmer, effectively decrease machine shake, ensure that accuracy of machines and stable operation.
The above, be only the utility model preferred embodiment, therefore can not limit with this scope that the utility model implements, the equivalence namely done according to the utility model claim and description change with modify, all should still belong in scope that the utility model patent contains.
Claims (6)
1. a novel high speed flat inkle loom, comprise frame, frame is provided with actuating unit, warp let-off yarn mechanism II, send weft mechanism IV, send catch end mechanism, shedding mechanism III, connecting rod weave mechanism V and spooler VI, describedly send weft mechanism IV to comprise to send latitude variable-speed shaft (10), send latitude umbrella wheel shaft (11), send weft yarn umbrella wheel (12) and belt on latitude umbrella wheel shaft (11) is sent to send Weft handling device (13) described in being arranged on, describedly send catch end mechanism to comprise to send yarn axle center (14), spur gear (15), the band little axle of tooth (16), lock seaming umbrella wheel shaft (17) and lock seaming umbrella wheel (18), described shedding mechanism III comprises heald frame (9), the pattern chain sheet (6) closing cutter (7) and be arranged on flower-drum axle (5), it is characterized in that: described frame comprises the symmetrical wallboard in two pieces, left and right, one-body molded between two wallboards and frame, described machine frame inside is provided with threephase asynchronous (1), it drives the lower drive shaft (2) of the side of being located thereon by vee-pulley and V-belt, this lower drive shaft (2) drives by belt gear and Timing Belt the belt teeth wheel shaft (3) being positioned at its side, this belt teeth wheel shaft (3) drives the flower-drum axle (5) of described shedding mechanism III, this flower-drum axle (5) drives the pattern chain sheet (6) on it to drive described pass cutter (7) to move up and down, described pass cutter (7) is uniformly distributed in longitudinal separation, described heald frame (9) is connected with described pass cutter (7) by heald frame pin (8), the height of described heald frame pin (8) is greater than 180mm, described lower drive shaft (2) send latitude variable-speed shaft (10) described in being driven by belt gear and double-tooth belt, the described latitude variable-speed shaft (10) that send send latitude umbrella wheel shaft (11) by belt gear and belt drives, send weft yarn umbrella wheel (12) that send on latitude umbrella wheel shaft (11) to drive belt to send Weft handling device (13) to be carried reposefully by weft yarn forward described in being arranged on, the described latitude variable-speed shaft (10) that send completes lock seaming umbrella wheel (18) first time deceleration by sending yarn axle center (14) described in deceleration, described yarn axle center (14) of sending completes the deceleration of lock seaming umbrella wheel (18) second time by the little axle of spur gear (15) rotating band tooth (16), and the little axle of described band tooth (16) drives lock seaming umbrella to take turns (18) by lock seaming umbrella wheel shaft (17) and carried forward by catch end, described belt teeth wheel shaft (3) drives the main shaft (4) on wallboard, and this main shaft (4) weaves head (31) action by eccentric stiffener and connecting rod assembly (30) drive link weave mechanism V, the flower-drum axle (5) of described shedding mechanism III drives described spooler VI to batch finished textile product by filling density change-speed gearing combination (33).
2. a kind of novel high speed flat inkle loom according to claim 1, it is characterized in that: be provided with fuel tank between two wallboards, this fuel tank is formed by cast casting.
3. a kind of novel high speed flat inkle loom according to claim 1, is characterized in that: without draw point laterally series winding between described pattern chain sheet (6), be independent installation structure.
4. a kind of novel high speed flat inkle loom according to claim 1, is characterized in that: the fixed bar (40) of described heald frame (9) is provided with middle guide rod (41).
5. a kind of novel high speed flat inkle loom according to claim 1, is characterized in that: described in send weft mechanism IV to comprise to send yarn column (22), this send yarn column (22) to adopt spheroidal graphite cast-iron casting.
6. a kind of novel high speed flat inkle loom according to claim 1, is characterized in that: described heald frame (9) rear side adds protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420435150.0U CN204058801U (en) | 2014-08-04 | 2014-08-04 | A kind of novel high speed flat inkle loom |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420435150.0U CN204058801U (en) | 2014-08-04 | 2014-08-04 | A kind of novel high speed flat inkle loom |
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| Publication Number | Publication Date |
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| CN204058801U true CN204058801U (en) | 2014-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420435150.0U Withdrawn - After Issue CN204058801U (en) | 2014-08-04 | 2014-08-04 | A kind of novel high speed flat inkle loom |
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| Country | Link |
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| CN (1) | CN204058801U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104088062A (en) * | 2014-08-04 | 2014-10-08 | 泉州众锦源精密机械有限公司 | Novel high-speed flat ribbon loom |
| CN108950824A (en) * | 2018-08-09 | 2018-12-07 | 晋江市溢泰织造机械有限公司 | A kind of stable high-precision high-speed inkle loom |
-
2014
- 2014-08-04 CN CN201420435150.0U patent/CN204058801U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104088062A (en) * | 2014-08-04 | 2014-10-08 | 泉州众锦源精密机械有限公司 | Novel high-speed flat ribbon loom |
| CN104088062B (en) * | 2014-08-04 | 2015-07-08 | 泉州众锦源精密机械有限公司 | Novel high-speed flat ribbon loom |
| CN108950824A (en) * | 2018-08-09 | 2018-12-07 | 晋江市溢泰织造机械有限公司 | A kind of stable high-precision high-speed inkle loom |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141231 Effective date of abandoning: 20150708 |
|
| RGAV | Abandon patent right to avoid regrant |