Villus low temperature combines opening box and carding technology
Technical field:
The present invention relates to a kind of cashmere process equipment and technique more particularly to a kind of villus low temperature joint opening box and divide
Comb technique.
Background technology:
The villus such as currently known cashmere, camel's hair, yakwool, rabbit suede joint point comb equipment is all by opening apparatus and several
Divide comb equipment to couple, works under 25 DEG C~30 DEG C of room temperature and 75%~95% relative humidity conditions, existing humidification
Equipment cannot make moisture enter fibrous inside, and Down Fiber contained humidity under above-mentioned hot and humid environment is volatile, crimps,
In with mechanical carding process, fibre damage is big, and hair flies (length is 10mm Down Fibers below) amount and increases, and cashmere output rate reduces;
For above-mentioned working environment to provide warm source and wet source by specific AC equipment in plant floor, high energy consumption increases production cost simultaneously.
Invention content:
First of the present invention is designed to provide under a kind of low temperature environment less than 4 DEG C, improves cashmere output rate, reduces hair
Fly amount, reduce energy consumption, saves the villus low temperature joint opening box of production cost.
Second object of the present invention is to provide under a kind of low temperature environment less than 4 DEG C, improves cashmere output rate, reduces hair
Fly amount, reduce energy consumption, saves the villus low temperature joint carding technology of production cost.
First purpose of the present invention is implemented by following technical solution:Villus low temperature combines opening box comprising sealing
Low temperature enclosure, bristles intake and velour output are respectively equipped in the opposing sidewalls of the low temperature enclosure, in the low temperature enclosure
From the bristles intake between the velour output successively be equipped with opener, preparing equipment, point comb equipment;Wherein, described into hair
Charging chain scraper conveyor is equipped between mouth and the feed inlet of the opener;In the opener discharge port and the preparing equipment
It is equipped with flute profile between feed inlet and slides clearer board;The discharge port of the preparing equipment and the feed inlet of described point of comb equipment pass through villus chain
Plate conveyer connects, and the discharge port of described point of comb equipment is connect with the velour output;There are one being set at the top of the low temperature enclosure
Above cold air inlet is equipped with return duct in the bristles intake to the low temperature enclosure intracavity bottom between the velour output,
It is externally provided with the backwind tube for being connected to the cold air inlet and the return duct in the low temperature enclosure, is equipped in the backwind tube cold
Wind turbine, the air-cooler are connect with refrigeration compressor set.
Insulating layer is equipped on the low temperature enclosure.
The preparing equipment is any one of roller square motion comb or Down Fiber separator.
The Down Fiber separator includes Down Fiber separation hood, the feeding fan of bottom opening;In the Down Fiber point
The side wall opposite from cover is equipped with separator feed inlet and separator discharge port;Down Fiber separation hood inner cavity with it is described
Return duct is connected to;The feeding fan, institute are equipped with below the separator feed inlet on the outside of the Down Fiber separation hood
State that feeding fan air outlet is internal towards the Down Fiber separation hood, is obliquely installed upwards;In the Down Fiber separation hood according to
There are three vibrating sieve for removing impurities for sub-level arrangement;The vibrating sieve for removing impurities prolongs the separator feed inlet to the separator and goes out
Material mouth direction tilts down setting;Impurity hopper is equipped with below each vibrating sieve for removing impurities;It shakes in two adjacent removal of impurities
Lower section between dynamic sieve is equipped with coarse wool conveyer belt;The feeding end of the villus chain scraper conveyor discharges across the separator
Mouth is placed in inside the Down Fiber separation hood, is located at below vibrating sieve for removing impurities described in end.
Described point of comb equipment is one or two end to end cashmere cards.
The long grading plant of suede is equipped on the velour output comprising suede length classification holder grows classification holder in the suede
Top horizontal arrangement is equipped with the long grading roller of suede of three or more rotating Vortexes, and conveying side is prolonged in the gap between the long grading roller of suede
To expanding successively, is grown in the suede and be equipped with vibrating motor on classification holder.
Second object of the present invention is implemented by following technical solution, and villus low temperature combines carding technology comprising as follows
Step:(1) it sorts, (2) washing, (3) point comb;The step (3) point comb:It will be entangled with without viscous have no after washing, regain 18-
23%, grease rate is the villus of 1%-2%, and villus low temperature joint point comb is added in the bristles intake that opening box is combined by villus low temperature
A point comb is carried out in device, villus low temperature combines the control of opening box shell body temperature at -10 DEG C~4 DEG C.Keep water in Down Fiber
It is point not volatile, the secondary humidifying in carding process is on the one hand avoided, human and material resources is saved, substantially reduces production cost, it is another
Aspect so that Down Fiber is maintained at the state of opposing straight, is conducive to point comb of Down Fiber so that Down Fiber is in carding process
It is not easy to be truncated, to greatly improve Down Fiber quality, increases the resource utilization of Down Fiber.
Further, the step (3) point comb specifically includes:A, villus shredding;B, villus preparing;C, villus point comb;Its
In,
B, villus preparing:Feeding fan is passed through by Down Fiber separator feed inlet by the villus after the step a shreddings
Wind, which is fed into the Down Fiber separator, carries out separation, impurity removal, and the feeding fan Boiler pressure control is in 7000-10000m3/
Hour, the villus after separation, impurity removal is discharged into a point comb equipment point comb by the Down Fiber separator discharge port.Suede is fine
Dimension is by wind model separation, impurity removal, instead of Down Fiber mechanical carding removal step, to reduce Down Fiber and mechanical equipment
Contact damaged caused by Down Fiber.
C, villus point comb:The villus after separation, impurity removal obtains finished product Down Fiber after 1-2 times point of comb.Routine is in high temperature
Under high humidity environment, villus curling should not divide comb, villus point comb to need to carry out 10 times or so, and multiple carding machine tool equipment is to Down Fiber
Damage it is larger, Down Fiber quality cannot ensure, and working hour is long, and equipment is complicated, and production cost is high;And the present invention only need to be into
Finished product Down Fiber is can be obtained after 1-2 times point of comb of row, a point comb number is reduced, and mechanical equipment is small to the damage of Down Fiber, carries significantly
High Down Fiber quality, while shortening working hour, reduce instrument and equipment, reduces production cost.
Villus low temperature joint carding technology further includes having the classification of (4) finished product Down Fiber, and it is fine to obtain the finished product suede after point comb
Dimension carries out Down Fiber classification by the long grading plant of suede, is at least divided into 3 grades by the length of the finished product Down Fiber.Existing spinning is used
Down Fiber without classification, the length of Down Fiber is average value to be caused spun because the Down Fiber length used in spinning differs
Yarn is easy pilling, and the twist is poor, and intensity is low, and quality level is unstable.Using the Down Fiber spinning after classification, Down Fiber length one
It causes, spun yarn not pilling, the twist is good, and intensity is high, stable quality.
The villus low temperature joint opening box includes the low temperature enclosure of sealing, in the opposing sidewalls of the low temperature enclosure
Be respectively equipped with bristles intake and velour output, in the low temperature enclosure from the bristles intake between the velour output successively be equipped with open
Loose machine, preparing equipment, point comb equipment;Wherein, charging carrier bar is equipped between the bristles intake and the feed inlet of the opener
Conveyer;It is equipped with flute profile between the opener discharge port and the preparing equipment feed inlet and slides clearer board;The preparing equipment
Discharge port with described point comb equipment feed inlet connect by villus chain scraper conveyor, described point comb equipment discharge port and institute
State velour output connection;At the top of the low temperature enclosure be equipped with more than one cold air inlet, the bristles intake to it is described go out suede
The low temperature enclosure intracavity bottom between mouthful is equipped with return duct, the low temperature enclosure be externally provided with the connection cold air inlet with
The backwind tube of the return duct, is equipped with air-cooler in the backwind tube, and the air-cooler is connect with refrigeration compressor set.
Insulating layer is equipped on the low temperature enclosure.
The preparing equipment is any one of roller square motion comb or Down Fiber separator.
The Down Fiber separator includes Down Fiber separation hood, the feeding fan of bottom opening;In the Down Fiber point
The side wall opposite from cover is equipped with separator feed inlet and separator discharge port;Down Fiber separation hood inner cavity with it is described
Return duct is connected to;The feeding fan, institute are equipped with below the separator feed inlet on the outside of the Down Fiber separation hood
State that feeding fan air outlet is internal towards the Down Fiber separation hood, is obliquely installed upwards;In the Down Fiber separation hood according to
There are three vibrating sieve for removing impurities for sub-level arrangement;The vibrating sieve for removing impurities prolongs the separator feed inlet to the separator and goes out
Material mouth direction tilts down setting;Impurity hopper is equipped with below each vibrating sieve for removing impurities;It shakes in two adjacent removal of impurities
Lower section between dynamic sieve is equipped with coarse wool conveyer belt;The feeding end of the villus chain scraper conveyor discharges across the separator
Mouth is placed in inside the Down Fiber separation hood, is located at below vibrating sieve for removing impurities described in end.
Described point of comb equipment is one or two end to end cashmere cards.
The long grading plant of suede is equipped on the velour output comprising suede length classification holder grows classification holder in the suede
Top horizontal arrangement is equipped with the long grading roller of suede of three or more rotating Vortexes, and conveying side is prolonged in the gap between the long grading roller of suede
To expanding successively, is grown in the suede and be equipped with vibrating motor on classification holder.
Advantages of the present invention:Inside device under the low temperature environment less than 4 DEG C, moisture in Down Fiber is kept to be not easy to wave
On the one hand hair avoids the secondary humidifying in carding process, save human and material resources, substantially reduce production cost, on the other hand, makes
Down Fiber is maintained at the state of opposing straight, be conducive to point comb of Down Fiber so that Down Fiber be not easy in carding process by
It blocks, to greatly improve Down Fiber quality, increases the resource utilization of Down Fiber;Down Fiber is removed by wind model separation
It is miscellaneous, instead of Down Fiber mechanical carding removal step, to reduce contact of the Down Fiber with mechanical equipment caused by Down Fiber
Damage;Finished product Down Fiber is can be obtained after 1-2 times point of comb need to only be carried out, a point comb number is reduced, damage of the mechanical equipment to Down Fiber
Hinder small, substantially increase Down Fiber quality, while shortening working hour, reduce instrument and equipment, reduces production cost;Suede after classification
Fibre length is consistent, and spun yarn not pilling, the twist is good, and intensity is high, stable quality, improves cashmere output rate, reduces Mao Feiliang, reduces
Energy consumption saves production cost.
Description of the drawings:
Fig. 1 is the overall structure diagram of embodiment 1.
Fig. 2 is the overall structure diagram of Down Fiber separator.
Fig. 3 is the overall structure diagram of embodiment 2.
Low temperature enclosure 1, bristles intake 2, velour output 3, cold air inlet 4, return duct 5, backwind tube 6, air-cooler 7, refrigerant compression
Unit 8, charging chain scraper conveyor 10, feeds hair bucket 12, Down Fiber separator 13, Down Fiber separation hood 14, feeding at opener 9
Wind turbine 15, separator feed inlet 16, separator discharge port 17, flute profile slide clearer board 18, vibrating sieve for removing impurities 19, impurity hopper
20, the long grading plant 24 of coarse wool conveyer belt 21, cashmere card 22, villus chain scraper conveyor 23, suede, suede length classification holder 25,
The long grading roller 26 of suede, vibrating motor 27.
Specific implementation mode:
Embodiment 1:As depicted in figs. 1 and 2, villus low temperature combines opening box comprising the low temperature enclosure 1 of sealing,
Low temperature enclosure 1 is equipped with insulating layer, bristles intake 2 and velour output 3 is respectively equipped in the opposing sidewalls of low temperature enclosure 1, in low temperature
1 top of shell is set there are four cold air inlet 4, and return air is equipped in bristles intake 2 to 1 intracavity bottom of low temperature enclosure between velour output 3
Slot 5 is externally provided with the backwind tube 6 of connection cold air inlet 4 and return duct 5 in low temperature enclosure 1, air-cooler 7 is equipped in backwind tube 6,
Air-cooler 7 is connect with refrigeration compressor set 8;Refrigeration compressor set 8 is that low temperature enclosure 1 provides low-temperature receiver, by cold air inlet 4, is returned
Wind groove 5, backwind tube 6, air-cooler 7 are sent into circulation cold air into low temperature enclosure 1, make to keep -10 DEG C~4 DEG C in low temperature enclosure 1
Low-temperature working environment, keeps in Down Fiber that moisture is not volatile, on the one hand avoids the secondary humidifying in carding process, saves people
Power, material resources substantially reduce production cost, on the other hand so that Down Fiber is maintained at the state of opposing straight, is conducive to Down Fiber
Point comb so that Down Fiber is not easy to be truncated in carding process, to greatly improve Down Fiber quality, increases Down Fiber
Resource utilization;It is set from bristles intake 2 to opener 9, preparing equipment, a point comb is equipped between velour output 3 successively in low temperature enclosure
It is standby;Charging chain scraper conveyor 10,10 feeding end of charging chain scraper conveyor are equipped between bristles intake 2 and the feed inlet of opener 9
It is placed in 1 outside of low temperature enclosure, is connected with 12 discharge end of hair bucket is fed;Preparing equipment is Down Fiber separator 13, Down Fiber separation
Device 13 includes Down Fiber separation hood 14, the feeding fan 15 of bottom opening;It is set on the opposite side wall of Down Fiber separation hood 14
There are separator feed inlet 16 and separator discharge port 17;14 intracavity bottom of Down Fiber separation hood is connected to return duct 5;In suede
16 lower section of separator feed inlet in 14 outside of fiber separation cover is equipped with feeding fan 15, and 15 air outlet of feeding fan tilts upwards
It is arranged towards inside Down Fiber separation hood 14;It is equipped with flute profile between 9 discharge port of opener and separator feed inlet 16 and slides suede
Plate 18, flute profile are slided the material that clearer board 18 is fallen and are blown into Down Fiber separation hood 14 by feeding fan 15, and Down Fiber passes through wind-force
Separation, impurity removal is conveyed, instead of Down Fiber mechanical carding removal step, to reduce contact of the Down Fiber with mechanical equipment to suede
Damage caused by fiber;It is horizontally arranged successively in Down Fiber separation hood 16 that there are three vibrating sieve for removing impurities 19;Vibrating sieve for removing impurities 19
Prolong separator feed inlet 16 to 17 direction of separator discharge port and tilts down setting;Separation in Down Fiber separation hood 14
16 top of device feed inlet to 14 inner cavity top of Down Fiber separation hood, 16 bottom end of separator feed inlet to adjacent removal of impurities vibrates
It sieves and is respectively equipped with partition board 28 between 19 tops, form material channel between two pieces of partition boards, ensure that feeding fan 15 blows to material
19 top of vibrating sieve for removing impurities avoids blowing to material above vibrating sieve for removing impurities 19 and causes to waste;Under each vibrating sieve for removing impurities 19
Side is equipped with impurity hopper 20;Lower section between two adjacent vibrating sieve for removing impurities 19 is equipped with coarse wool conveyer belt 21, and coarse wool is defeated
Send the conveying direction of band 21 vertical with material trend, the output end of coarse wool conveyer belt 21 is placed in outside low temperature enclosure 1, uses suede fibre
Dimension separator 13 can be obtained finished product Down Fiber after need to carrying out 1-2 times point of comb, and a point comb number is reduced, and mechanical equipment is to suede fibre
The damage of dimension is small, substantially increases Down Fiber quality, while shortening working hour, reduces instrument and equipment, reduces production cost;Divide comb
Equipment is two end to end cashmere cards 22;Separator discharge port 17 and the feed inlet of cashmere card 22 pass through suede
Hair chain scraper conveyor 23 connects, and the feeding end of villus chain scraper conveyor 23 is placed in Down Fiber separation across separator discharge port 17
Inside cover 14, it is located at 19 lower section of vibrating sieve for removing impurities of end;The discharge port of cashmere card 22 is connect with velour output 3;Going out suede
Mouthfuls 3 are equipped with the long grading plant of suede 24 comprising suede length classification holder 25 is grown classification 25 top horizontal of holder arrangement in suede and is equipped with
The long grading roller 26 of suede of three or more rotating Vortexes, the gap between the long grading roller of suede 26 are prolonged material conveying direction and are expanded successively,
It is grown in suede and is equipped with vibrating motor 27 on classification holder 25, spun yarn not pilling consistent using the Down Fiber length after classification is twisted
It spends, intensity is high, stable quality.
Embodiment 2:As shown in figure 3, villus low temperature combines opening box comprising the low temperature enclosure 1 of sealing, outside low temperature
Be respectively equipped with bristles intake 2 and velour output 3 in the opposing sidewalls of shell 1, set there are four cold air inlet 4 at the top of low temperature enclosure 1, into
Burr 2 to 1 intracavity bottom of low temperature enclosure between velour output 3 is equipped with return duct 5, and being externally provided with connection cold wind in low temperature enclosure 1 enters
The backwind tube 6 of mouth 4 and return duct 5, is equipped with air-cooler 7 in backwind tube 6, and air-cooler 7 is connect with refrigeration compressor set 8;Refrigeration
Compressor set 8 is that low temperature enclosure 1 provides low-temperature receiver, by cold air inlet 4, return duct 5, backwind tube 6, air-cooler 7 to low temperature enclosure 1
Interior feeding circulation cold air makes to keep -10 DEG C~4 DEG C of low-temperature working environment in low temperature enclosure 1;From bristles intake in low temperature enclosure
2 between velour output 3 successively be equipped with opener 9, preparing equipment, point comb equipment;Bristles intake 2 and opener 9 feed inlet it
Between be equipped with charging chain scraper conveyor 10, charging chain scraper conveyor 10 feeding end is placed in 1 outside of low temperature enclosure, discharges with hair bucket 12 is fed
End is connected;Preparing equipment is roller square motion comb, and flute profile is equipped between 9 discharge port of opener and the feed inlet of roller square motion comb and is slided
Clearer board 18;It is two end to end cashmere cards 22 to be divided to comb equipment;The discharge port and cashmere card of roller square motion comb 28
22 feed inlet is connected by villus chain scraper conveyor 23, and the discharge port of cashmere card 22 is connect with velour output 3;In velour output
3 are equipped with the long grading plant of suede 24 comprising suede length classification holder 25 grows classification 25 top horizontal of holder arrangement in suede and is equipped with three
The long grading roller 26 of suede of the above rotating Vortex of root, the gap between the long grading roller of suede 26 is prolonged conveying direction and is expanded successively, long in suede
It is classified holder 25 and is equipped with vibrating motor 27.
Embodiment 3:The villus low temperature carried out using the villus low temperature joint opening box of embodiment 1 combines carding technology,
It includes the following steps:(1) it sorts, (2) washing, (3) point comb, the classification of (4) finished product Down Fiber;
Wherein, step (3) point comb:It will be entangled with without viscous have no after washing, regain 18-23%, grease rate is 1%-2%
Villus, the bristles intake 2 that opening box is combined by villus low temperature is added in villus low temperature joint opening box and carries out point combing, villus
Low temperature combines the control of opening box shell body temperature at -10 DEG C~4 DEG C.Moisture is not volatile in holding Down Fiber, on the one hand keeps away
Exempt from the secondary humidifying in carding process, save human and material resources, substantially reduce production cost, on the other hand so that Down Fiber is kept
In the state of opposing straight, be conducive to point comb of Down Fiber so that Down Fiber is not easy to be truncated in carding process, to significantly
Down Fiber quality is improved, the resource utilization of Down Fiber is increased.
Step (3) point comb specifically includes:A, villus shredding;B, villus preparing;C, villus point comb;Wherein,
B, villus preparing:Feeding fan 15 is passed through by 13 feed inlet of Down Fiber separator by the villus after step a shreddings
Wind, which is fed into Down Fiber separator 13, carries out separation, impurity removal, and 15 Boiler pressure control of feeding fan is in 7000-10000m3/ hour,
Villus after separation, impurity removal is discharged into cashmere card 22 by 13 discharge port of Down Fiber separator and divides comb.Down Fiber passes through wind
Power conveys separation, impurity removal, instead of Down Fiber mechanical carding removal step, to reduce contact pair of the Down Fiber with mechanical equipment
Damage caused by Down Fiber.
C, villus point comb:Villus after separation, impurity removal obtains finished product Down Fiber after 1-2 times point of comb.Routine is in high temperature and humidity
Under environment, villus curling should not divide comb, villus point comb to need to carry out 10 times or so, damage of the multiple carding machine tool equipment to Down Fiber
Hinder larger, Down Fiber quality cannot ensure, and working hour is long, and equipment is complicated, and production cost is high;And the present invention need to only carry out 1-
Finished product Down Fiber is can be obtained after 2 points of combs, a point comb number is reduced, and mechanical equipment is small to the damage of Down Fiber, substantially increases
Down Fiber quality, while shortening working hour, reduce instrument and equipment, reduces production cost.
(4) finished product Down Fiber is classified, and finished product Down Fiber is obtained after point comb and carries out Down Fiber point by the long grading plant 24 of suede
Grade, is at least divided into 3 grades by the length of finished product Down Fiber.Without being classified, the length of Down Fiber is the Down Fiber of existing spinning
Average value causes spun yarn to be easy pilling, the twist is poor, and intensity is low, quality level because the Down Fiber length used in spinning differs
It is unstable.Using the Down Fiber spinning after classification, Down Fiber length is consistent, and spun yarn not pilling, the twist is good, and intensity is high, matter
Amount is stablized.
Embodiment 4:The villus low temperature carried out using the villus low temperature joint opening box of embodiment 2 combines carding technology,
It includes the following steps:(1) it sorts, (2) washing, (3) point comb, the classification of (4) finished product Down Fiber;
Wherein, step (3) point comb:It will be entangled with without viscous have no after washing, regain 18-23%, grease rate is 1%-2%
Villus, the bristles intake 2 that opening box is combined by villus low temperature is added in villus low temperature joint opening box and carries out point combing, villus
Low temperature combines the control of opening box shell body temperature at -10 DEG C~4 DEG C.Moisture is not volatile in holding Down Fiber, on the one hand keeps away
Exempt from the secondary humidifying in carding process, save human and material resources, substantially reduce production cost, on the other hand so that Down Fiber is kept
In the state of opposing straight, be conducive to point comb of Down Fiber so that Down Fiber is not easy to be truncated in carding process, to significantly
Down Fiber quality is improved, the resource utilization of Down Fiber is increased.
Step (3) point comb specifically includes:A, villus shredding;B, villus preparing;C, villus point comb;Wherein,
C, villus point comb:Villus after separation, impurity removal obtains finished product Down Fiber after 1-2 times point of comb.Routine is in high temperature and humidity
Under environment, villus curling should not divide comb, villus point comb to need to carry out 10 times or so, damage of the multiple carding machine tool equipment to Down Fiber
Hinder larger, Down Fiber quality cannot ensure, and working hour is long, and equipment is complicated, and production cost is high;And the present invention need to only carry out 1-
Finished product Down Fiber is can be obtained after 2 points of combs, a point comb number is reduced, and mechanical equipment is small to the damage of Down Fiber, substantially increases
Down Fiber quality, while shortening working hour, reduce instrument and equipment, reduces production cost.
(4) finished product Down Fiber is classified, and finished product Down Fiber is obtained after point comb and carries out Down Fiber point by the long grading plant 24 of suede
Grade, is at least divided into 3 grades by the length of finished product Down Fiber.Without being classified, the length of Down Fiber is the Down Fiber of existing spinning
Average value causes spun yarn to be easy pilling, the twist is poor, and intensity is low, quality level because the Down Fiber length used in spinning differs
It is unstable.Using the Down Fiber spinning after classification, Down Fiber length is consistent, and spun yarn not pilling, the twist is good, and intensity is high, matter
Amount is stablized.