CN105058799A - Method for manufacturing matrix by adoption of 3D printing technology - Google Patents

Method for manufacturing matrix by adoption of 3D printing technology Download PDF

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Publication number
CN105058799A
CN105058799A CN201510520644.8A CN201510520644A CN105058799A CN 105058799 A CN105058799 A CN 105058799A CN 201510520644 A CN201510520644 A CN 201510520644A CN 105058799 A CN105058799 A CN 105058799A
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China
Prior art keywords
sample
carcass
matrix
printing
lacquer
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CN201510520644.8A
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Chinese (zh)
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赵晨曦
严威
李桦
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Beijing Zhonghong Shengjing Landscape Design Co Ltd
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Beijing Zhonghong Shengjing Landscape Design Co Ltd
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Priority to CN201510520644.8A priority Critical patent/CN105058799A/en
Publication of CN105058799A publication Critical patent/CN105058799A/en
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Abstract

The invention provides a method for manufacturing a matrix by the adoption of a 3D printing technology. The method comprises the steps that a sample and a sample image are selected according to needs; the selected sample image is designed and remade through manual drawing, and a redesigned sample image is obtained; the redesigned sample image is subjected to three-dimensional forming treatment, and a three-dimensional digital model of the sample is obtained; and the three-dimensional digital model of the sample is guided into a 3D printer, the machine is edited for printing treatment, and a printed matrix is formed. The method provides a novel rapid lacquer matrix manufacturing mode, the defect occurring when a traditional matrix is manufactured is overcome, and as the photosensitive resin 3D printed matrix and paper matrix completeness is high and the surface is smooth, financial resource, material and labor consumption caused by matrix manufacturing in the earlier stage is greatly reduced and the technique processes are reduced. The matrix can be obtained only by slight polishing, priming and lacquer coating. Time and labor are saved, and more crafts and techniques can be tried.

Description

A kind of 3D of employing printing technique carries out the method for carcass making
Technical field
The invention belongs to 3D printing technique field, particularly relate to a kind of method that the 3D of employing printing technique carries out carcass making.
Background technology
The normal printer used in daily life can printing calculator design flat objects, and so-called 3D printer is substantially identical with normal printer operation principle, just some difference of printed material, the printed material of normal printer is ink and paper, and 3D printer is built with different " printed material " such as metal, pottery, plastics, sand, out and out raw material, after printer is connected with computer, " printed material " can be stacked up from level to level by conputer controlled, finally the blueprint on computer be become in kind.Generally, 3D printer is a kind of equipment that " can print " real 3D object, such as prints a robot, prints toy car, print various model, or even food etc.Why being generically called " printer " is the know-why that have references to normal printer because layering processing process and inkjet printing quite similar.This printing technique is called 3D three-dimensional printing technology.3D prints and there is many different technology.Their difference is in the mode of available material, and builds establishment parts with different layers.3D prints common used material nylon glass, durability nylon material, gypsum material, aluminum, titanium alloy, stainless steel, silver-plated, gold-plated, rubber type of material.Wherein SLA and photosensitive resin solidification 3D printing technique are one of technologies using comparatively ripe.SLA laser formation and stereolithography, this technology take photosensitive resin as raw material, the outer line laser of purple light under being controlled by computer is the pointwise of track liquid towards numerical value with the profile of predetermined part each point of layer cross section, successively scans, and makes the curing molding by the thin resin layer of scanning area generation photopolymerization reaction.The feature of SLA technology has higher precision and good surface quality, and raw-material utilization rate is recyclable close to 100% environmental protection, and shaping completeness, close to 100%, makes mathematical model visualize, reduces the cost of errors repair.It when without the need to preparing any mould, cutter and tooling fixture, can directly accept product design data, produces the exemplar of new product, mould or model fast.Therefore, applying of technology can shorten new product development cycle, reduction development cost, raising development quality greatly.It can manufacture complex-shaped (as hollow parts), meticulous part (as handicraft, jewellery etc.), make design, interchange and assess visualization more, the work such as new product designs, sample manufacture, market order, Operational preparation can be walked abreast carry out, raise the efficiency.The material that SLA selects is all different with other technique, and the material of most of technique all only has physical change, and SLA then needs chemical reaction, and therefore SLA needs selection to have the material of absorption and response speed faster to laser, ensures curing rate with this.
Large lacquer craftwork is China's traditional handicraft, and be a kind of process of surface treatment, its marrow is of long standing and well established, have light clean, easily wash, the ground such as the features such as body is light, heat insulation, corrosion resistant, have good security, Japan are still feeder with lacquerware.Lacquerware production process is complicated, and work consuming is consuming time, and lacquerware kind is various especially again, not only for ornament furnishings, and vessel, stationery and the art work, but also be applied to musical instrument, funeral apparatus etc.Lacquerware costly, is divided into carcass to make and surface lacquer process two parts.Wherein carcass complex manufacturing technology, have wooden tire, metal tire, tread flaking etc., cost is higher.When making carcass, wood tire uses comparatively extensive, until today is still used, it makes without the need to mould, manual Che system (moulding is confined to circle), the light and handy feature having lacquerware to pursue, have customization basis, but bulk article uniformity is poor, and there is the problems such as material cracks in wooden tire, unstable.Metal tire manufacture craft is comparatively complicated, and body weight, needs die casting, die cost and errors repair cost higher, homogeneity of product is better, customizes difficulty, and later stage surface lacquer process polishing is more difficult.Tread flaking, folder Ramie tire, Ramie and burlap make the inner tube of a tyre with wood or mud, then with some layers of paper such as the burlaps of ash of painting, dry real after, remove the inner tube of a tyre, finally on burlap shell, coat with lacquer paint.See the Warring states at the beginning of this light and handy carcass, the Qin Dynasty is still rare, and Two Hans mid-terms is later popular gradually, and become the most universal method of making base, it needs the inner tube of a tyre, outer placenta, has high cost, high artificial drawback equally.
Surface lacquer process is divided into priming paint, table Ramie, dust, coats with lacquer the steps such as paint, and its operation and content make according to concrete lacquerware and require adjustment.Wherein priming paint commonly uses natural raw lacquer namely from the milky mucilage binding liquid that lacquer tree is tapped, once transfer brown to after ingress of air, the economic worth of raw lacquer is very high, there is corrosion resistant, wear-resisting, acidproof, solvent resistant, heat-resisting, water proof and good insulating, be rich in the characteristics such as gloss, the high-quality coating of military project, industrial equipment, agricultural machinery, capital construction, artifacts and civilian furniture etc., priming paint is carcass and intermediate medium, the excessively coating of coating with lacquer paint, finish paint and carcass are better binded, improves stability.Table Ramie is namely at carcass surface paper burlap, and to ensure the stability of carcass, strengthen intensity, this step can consider whether use according to the selection of carcass material.Dust the ash material of exquisiteness is scraped to invest carcass or burlap surface, polishing, beats and smear, break, and make surperficial thickness even, mosaic technology, except bottom ash, also wants last thin grey; Deashing, with sand paper or grinder buffing, reaches smooth, without ripple glaze; Scrape slurry, by thin ash material, grey base hole is struck off, find the place's repairing in time that comes off; Sand milling, with the fine grinding of thin waterproof abrasive paper, until surface smoothing is complete.Coat with lacquer paint, with polished lacquer or cashew nut paint, brush (or spraying, showering) on the grey base made (first up and then down during brushing, then brush successively from left to right) equably, lower basement room dries in the shade.After doing solid work, by sand paper sand milling.Then carry out as required coating with lacquer painting for the second time, for the third time ... method is identical, and lacquerware process of surface treatment is a lot of, element paints, pick paint, embossed lacquer, inlay mother-of-pearl inlay, money coloured silk etc., presents the diversity of technique, makes according to product requirement again.
In large lacquer craftwork production process, the integrity degree of carcass and smoothness very important to whole lacquerware quality, decide man-hour and cost.Even to this day, though large lacquer craftwork heritage and development continues into the present, but still the high cost of carcass making, high artificial technique drawback cannot be reformed.
Therefore, how the carcass preparation method made new advances is set, overcomes carcass complex manufacturing technology in prior art, drawback that cost is high, become the problem that technical staff needs to consider.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of method that the 3D of employing printing technique carries out carcass making, overcomes carcass complex manufacturing technology in prior art, drawback that cost is high.
In order to solve the problems of the technologies described above, the invention provides a kind of method that the 3D of employing printing technique carries out carcass making, comprising:
Sample and sample image is selected by demand;
Selected sample image is carried out design by artificial drafting reproduce, obtain sample bamboo product image;
Sample bamboo product image is carried out 3 D stereo forming processes, obtains the three-dimensional digital model of described sample;
The three-dimensional digital model of sample is imported 3D printer, and editor's machine printing shaping, is formed and prints carcass.
Employing 3D printing technique provided by the invention carries out the method for carcass making, provide a kind of novel carcass of lacquer fast production method, the drawback problem occurred when avoiding traditional carcass to make, because photosensitive resin 3D prints carcass and papery carcass completeness is high, surface smoothing, greatly save early stage carcass make cause wealth, thing, power consumption, save technique process.Only slightly need polish, prime, coat with lacquer and paint.Save man-hour and manpower, more Alternative skill and technique can be attempted.Specifically, there is following beneficial effect:
(1) by method for designing that the customization possibility manually gathering natural sample, three aspects built by sample material bamboo product, mathematical model is high.Gather in the step of natural sample artificial, can pluck natural sample according to client and design requirement, as Chinese flowering crabapple, rose, lily, melon and fruit etc., Output rusults does not limit by material mother topic, quantity and technique.In sample material bamboo product step, because the material intercepted cannot directly use, need, according to production interchange demand as cup, dish, bowl, to carry out linear bamboo product, adjust linear so that till meeting demand.In the step that mathematical model is built, the linear material three-dimensional modeling software of bamboo product is simulated out, by software simulation, plays up effect in kind, can repeatedly revise if any unreasonable place, until meet the requirements, moulding problem occurred therebetween does not relate in kind reparation, saves man-hour and cost.Direct importing photosensitive resin solidification 3D printer after completing, complete design exports, and does not cause manpower and the wasting of resources.Just can predict final effect from the design phase, avoid drawing a design, reduction link.
(2) photosensitive resin solidification 3D printing technique modeling ability is strong, apply to the elementary palm model of product draw a design, photosensitive resin is solidified 3D printing technique and is introduced in product line by this kind of method for designing, its operational characteristic makes product have the uniformity of height, namely consistent with a product mass production completeness height; , also can ultimate attainmently customize, the product style namely produced in batches differs completely meanwhile, and does not cause technique added losses between two kinds of mode of production conversions, changes present situation either-or in current industrial production line.
(3) existing large lacquer craftwork has limitation on carcass makes, and the manual Che system of wooden tire exists customization possibility, but manpower consumption is large, and cost is higher, and homogeneity of product is not high; Metal placenta cost high customization is poor, and cost is high; Tread flaking complex process, manpower consumption is large, needs internal mold, and cost height customization possibility is little.And the carcass using photosensitive resin solidification 3D to print compensate for the technique drawback that traditional lacquer carcass makes, can not only high-quality shaping, ensure product consistency, and there is the advantage of ultimate attainment customization, do not cause technique added losses, reduce wealth, thing, power that carcass consumes, compensate for the drawback of lacquer by carcass limitation, for lacquer provides making new departure in the development in future.Meanwhile, as process of surface treatment, lacquer can cover photosensitive resin carcass completely, and solving photosensitive resin material cannot directly as the characteristic issues of product.In lacquer technological process, 3D prints also for which saving operation, it is multiple that tradition carcass need criticize ash polishing, just surface requirements can be reached to detailed catalogue number sand paper by the sand papering of thick order number, and the surperficial completeness printing carcass can to reduce batch ash polishing operation and directly enters the sand papering of detailed catalogue number, save technological process.
(4) realizing, at design phase prediction final effect, solving production problem, reducing producers in the production phase, lightization, simplifications, is in earlier stage design to reserve greater room.
(5) carcass of 3D printing papery material saves cost in enormous quantities, reduces the technology difficulty in finishing carcass stage, improves the production process of traditional lacquer craftwork greatly, plays the characteristic that papery material is slim and graceful.
Accompanying drawing explanation
Fig. 1 is the method flow diagram that the employing 3D printing technique of the embodiment of the present invention carries out carcass making.
Fig. 2 adopts 3D printing technique to carry out the method flow schematic diagram of carcass making in the present invention one application example.
Fig. 3 is the three-dimensional digital model schematic diagram of application example of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of all.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Main thought of the present invention adopts 3D printing technique to carry out carcass making, again lacquer PROCESS FOR TREATMENT is carried out to carcass afterwards, thus large lacquer craftwork and photosensitive resin are solidified 3D printing technique be combined, customized treatment can be carried out by Requirements on Product, and make product can enter production line to quantize to produce.
The demand of threedimensional model gets more and more now, and in design and production field, it can generate according to certain computerized algorithm, object simulating, makes designer can estimate, check, revise mistake, improves the quality of production.And three-dimensional modeling software is incidentally played up function and can be played up by real-time computer, attach material, not only morphologically object simulating and also in material, environmentally all can construct actual effect, improving product success rate, reduce because of change, repair generation come wealth, thing, power consumption.Most threedimensional model cannot be applied directly in kind manufacture, and because technique superposes the error caused, often in kind there is any discrepancy with modelling effect.And SLA technology accepts three-dimensional modeling data completely, and crystallized ability is extremely strong, can present threedimensional model completely.For producing the molding mode providing efficient quick.
With reference to shown in Fig. 1, the employing 3D printing technique for the embodiment of the present invention carries out the method flow diagram of carcass making.Said method comprising the steps of:
101, select sample and sample image by demand;
In this step, sample and sample image can be selected by human-computer interaction interface; So just achieve and carry out customization according to customer demand, selecting of concrete sample, can carry out according to the requirement of client;
102, selected sample image is carried out design by artificial drafting and reproduces, obtain sample bamboo product image;
103, sample bamboo product image is carried out 3 D stereo forming processes, obtains the three-dimensional digital model of described sample;
104, the three-dimensional digital model of sample is imported technical grade photosensitive resin solidification 3D printer, editor's machine printing shaping, is formed and prints carcass;
In the process, can efficiency utilization printer space, adjustment product placement layout, improves space availability ratio and product volume.
105, grinding process is carried out to the photosensitive resin material surface of described printing carcass;
The photosensitive resin topographical surface of the printing carcass completed is smooth, need slightly polish matte finish better can bind with priming paint;
106, carry out lacquer making to carrying out the printing carcass after grinding process.
Because photosensitive resin 3D prints, carcass completeness is high, surface smoothing, greatly save early stage carcass make cause wealth, thing, power consumption, save technique process.Only slightly need polish, prime, coat with lacquer and paint.Save man-hour and manpower, more Alternative skill and technique can be attempted.
With reference to shown in Fig. 2, carry out the method flow schematic diagram of carcass making for adopting 3D printing technique in the present invention one application example.The method of this application example comprises:
Step 201, the flowers sample of artificial harvesting natural form (limit to without original form by method for designing of the present invention, according to client and the customizable natural original shape of designing requirement), citing is herein as Chinese flowering crabapple (test technical matters with the citing of the Chinese flowering crabapple of moulding complexity, and be not subject to the time limit extremely).Pluck nature Malus spectabilis n, flowers (n is more than or equal to 1), intercepted samples Chinese flowering crabapple top plan view and front elevation view picture.Wherein, the plane of each Chinese flowering crabapple sample and elevation picture are one group and can be designated as P1, L1; P2, L2
Step 202, carries out design by the sample of intercepting by artificial drafting approach and reproduces, and P1 bamboo product postscript is that P1-1, L1 are designated as L1-1 ... in this step, combo can be mated according to customization or design idea, if P1-1, L2-2 are one group, or P3-3, L6-6 etc.;
Step 203, utilize the three-dimensional Cartography designing software modeling of mathematical model 3D as SolidWorks, carry out moulding, sample bamboo product file in step 202 is directed in three-dimensional software, plane (as P1-1) for three-dimensional software " above look sketch " in linear tissue, facade (as L1-1) is the linear tissue in three-dimensional software " forward sight sketch ", wherein horizontal alignment tissue is crossing with the linear tissue of facade, use software modeling function shaping, three-dimensional digital model (there is shown horizontal alignment tissue 301 as shown in Figure 3, the linear tissue 302 of facade, and other auxiliary linear 303).Product capacity, size can adjust according to design idea and customer demand;
Step 204, if model does not meet demand, can be back to step 202,203, till model meets the requirements of the customers;
Step 205, imports technical grade photosensitive resin solidification 3D printer, editor's machine printing shaping by three-dimensional digital model file;
In the process, can efficiency utilization printer space, adjustment product placement layout, improves space availability ratio and product volume;
Step 206, the photosensitive resin material surface finish (the photosensitive resin topographical surface completed is smooth, need slightly polish can with priming paint better bind matte finish) that 3D prints;
Step 207, carries out lacquer making, completes final products, show that design exports.
The invention provides a kind of be applicable to modern industrialization production line with photosensitive resin solidification 3D printing technique and the customizable that combines of the large lacquer craftwork of tradition, interactive method for designing and scheme.Use this method for designing, photosensitive resin is solidified 3D printing technique and be incorporated into realization quantification industrial products production in production line; There is provided a kind of novel carcass of lacquer fast production method, the drawback problem occurred when avoiding traditional carcass to make, represent that it is larger rich.Maximizing favourable factors and minimizing unfavourable ones between technology and design, complementary defect is for height homogeneity of product in current production and ultimate attainment customization and deposit and provide wide industry prospect.
The present invention relates to method for designing and technique makes two aspects.
Wherein method for designing relate to manually gather natural sample, sample material bamboo product, mathematical model build three aspects, three steps are the customization method for designing that client can participate in.Technique making aspect relates to the large lacquer craftwork of tradition and contemporary photosensitive resin solidification 3D printing technique field, provides that client can participate in, interactive customization produces.Comprise two aspects: on the one hand, a kind of method of making base new is more flexibly provided in traditional lacquer technology field, breaks through existing lacquer production process, solve the problem of this technique production difficult to get access, development field; On the other hand, thering is provided a kind of 3D printing technique that solidified by photosensitive resin to extend to new departure in production line, break through the present situation that this technology only applies to the stage of drawing a design, is that new technology developing quantizes space, directly can adjust data input according to design idea or customer demand, complete idealized design and export.Present invention achieves the ultimate attainment customization of product and high consistency and deposit, enhance large lacquer craftwork and photosensitive resin to solidify 3D and print technique characteristic in the market and play simultaneously, be also large lacquer craftwork, photosensitive resin solidification 3D prints the reserved larger development space of technique developing.
In 3D printed material, manufacture full-color three-dimensional model by stacked plain paper.Method adopts common ink-jet printer printed drawings picture on plain paper, then these paper cut out out cross sectional shape a sheet by a sheet and stick together.First ink-jet printer is adopted, painted to the part (outline line) cross sectional shape (many pieces of paper) being equivalent to three-dimensional model surface.Except outline line part, the mark of location has also been printed on the corner of paper in advance.Through the paper that ink-jet printer is painted, stacked in uppermost order according to the orlop of three-dimensional model.With this state, 3D printer sets number of paper.3D printer transports paper to moulding district one by one.Now can refer to above-mentioned mark to position, thus guarantee the precision of outline line relative position.Transport to the paper in moulding district, first cut off outline line by cutter, then coating adhesive.When cutting off outline line, the part beyond three-dimensional model (outline line of cross sectional shape) also can be left a trace.Object is easily taken out by three-dimensional model after moulding completes, and namely easily rejects the part beyond three-dimensional model.Based on same reason, entire paper all can coating adhesive.The bossed small-sized disk-like member of paripheral zone is allowed to contact paper surface, thus coating adhesive.Coating adhesive in projection, makes plectane slowly rotate, pins paper simultaneously.Like this, on the surface of paper, adhesive will be coated on a little.Control the action of plectane, uprise to make the density of cross-sectional shaped portion, the density step-down of part in addition.With this state, by the sheet conveying of lower one deck to moulding district, and be layered in top.So, whole moulding district rises, compresses in the space between the plectane of top.That is, pin just stacked paper, utilize the adhesive be coated with, on fixing paper thereunder.Paper material 3d prints can use recycled writing paper, and degradable is recyclable renewable, recycled material, economic environmental protection, and finished product has merrily and lightheartedly, the characteristics such as waterproof.When printing plain color carcass to reduce marker under this technical support and color spray consumptive material, with optimum regrown material, low cost completes carcass and makes.
Above-described detailed description of the invention; object of the present invention, technical scheme and beneficial effect are further described; be understood that; the foregoing is only the specific embodiment of the present invention; the protection domain be not intended to limit the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (7)

1. adopt 3D printing technique to carry out a method for carcass making, it is characterized in that, comprising:
Sample and sample image is selected by demand;
Selected sample image is carried out design by artificial drafting reproduce, obtain sample bamboo product image;
Sample bamboo product image is carried out 3 D stereo forming processes, obtains the three-dimensional digital model of described sample;
The three-dimensional digital model of sample is imported 3D printer, and editor's machine printing shaping, is formed and prints carcass.
2. the method for claim 1, is characterized in that, described printed material is photosensitive resin or paper material.
3. method as claimed in claim 2, is characterized in that, also comprise:
The photosensitive resin material surface of described printing carcass is carried out to the step of grinding process.
4. method as claimed in claim 3, is characterized in that, also comprise:
To the step of carrying out the printing carcass after grinding process and carry out lacquer making.
5. the method for claim 1, is characterized in that, is selected sample image and is carried out design reproduce by human-computer interaction interface.
6. the method for claim 1, is characterized in that, described selected sample and sample image, comprising:
The flowers sample of artificial harvesting natural form, pluck n piece, wherein n is more than or equal to 1, intercepted samples top plan view with overlook elevation picture.
7. method as claimed in claim 6, is characterized in that, the top plan view of each flowers sample with overlook elevation picture and be divided into one group; By artificially draw approach carry out design reproduce time, by design idea again by top plan view with overlook elevation picture and divide into groups.
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CN105922750A (en) * 2016-04-22 2016-09-07 宿迁市金鼎木业科技有限公司 Processing technology for UV paint building block coloring through 3D printing technology
CN107031267A (en) * 2016-12-21 2017-08-11 阮界望 The preparation method for the lacquerware made base using 3D printing technique
CN106863775A (en) * 2017-04-18 2017-06-20 南京工业大学 The miniature film filter and its preparation technology of a kind of 3D printing
CN107283594A (en) * 2017-06-27 2017-10-24 闽江学院 A kind of method that utilization 3D printing makes bodiless lacquer
CN111356575A (en) * 2018-01-29 2020-06-30 惠普发展公司,有限责任合伙企业 Processing object representation
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CN109326274A (en) * 2018-10-15 2019-02-12 西安欧亚学院 A kind of manufacture craft of mud birdie chamber
CN109470109A (en) * 2018-10-26 2019-03-15 东莞市爱德光设计有限公司 Connector measurement method based on the application of master-slave seat dock
CN109849573A (en) * 2019-01-11 2019-06-07 兰州北方文化影视传媒有限公司 A kind of Dunhuang sunk panel, circle light grain pattern stereochemical structure production method
CN111545759A (en) * 2020-05-15 2020-08-18 广东省材料与加工研究所 Drill bit matrix powder, drill bit matrix material, preparation method and application of drill bit matrix material, and drill bit matrix
CN111545759B (en) * 2020-05-15 2022-03-29 广东省科学院新材料研究所 Drill bit matrix powder, drill bit matrix material, preparation method and application of drill bit matrix material, and drill bit matrix
CN112123990A (en) * 2020-09-23 2020-12-25 北京服装学院 Method for manufacturing quickly-formed lacquerware matrix

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Application publication date: 20151118