CN106863775A - The miniature film filter and its preparation technology of a kind of 3D printing - Google Patents

The miniature film filter and its preparation technology of a kind of 3D printing Download PDF

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Publication number
CN106863775A
CN106863775A CN201710250889.2A CN201710250889A CN106863775A CN 106863775 A CN106863775 A CN 106863775A CN 201710250889 A CN201710250889 A CN 201710250889A CN 106863775 A CN106863775 A CN 106863775A
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CN
China
Prior art keywords
cup
filter
printing
base
diaphragm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710250889.2A
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Chinese (zh)
Inventor
沈蔡龙
殷聪聪
吴霞
汪勇
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Nanjing Tech University
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Nanjing Tech University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Tech University filed Critical Nanjing Tech University
Priority to CN201710250889.2A priority Critical patent/CN106863775A/en
Publication of CN106863775A publication Critical patent/CN106863775A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2311/00Details relating to membrane separation process operations and control
    • B01D2311/26Further operations combined with membrane separation processes
    • B01D2311/2649Filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2313/00Details relating to membrane modules or apparatus
    • B01D2313/04Specific sealing means

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical Kinetics & Catalysis (AREA)

Abstract

A kind of miniature film filter of 3D printing, the present invention relates to manufacture miniature film filter with the method for 3D printing, it is more expensive to manufacture to solve existing miniature film filter, many with assortment class, it is impossible to the problem of personalized fast custom.The miniature film filter of the 3D printing includes integral support, and cup, cup capping covers attaching nut, filter bowl base, diaphragm base, filter plate with holes, slotted plate, magneton, diaphragm, many silica gel O-ring seals and conduit.Wherein, integral support, cup, cup capping covers attaching nut, and filter bowl base, diaphragm base, filter plate with holes, slotted plate realizes manufacture using 3D printing technique, and low production cost is few with assortment class, is capable of achieving personalization fast custom.

Description

The miniature film filter and its preparation technology of a kind of 3D printing
Technical field
The present invention relates to the manufacture of film filter, specially 3D printing technique manufactures a kind of miniature film filter.
Background technology
Miniature film filter with ultrafiltration cup as representative mainly includes cup, and filter bowl base, diaphragm base exists when in use A filter membrane is placed on diaphragm base, by pressurizeing or vacuumizing by the material that is filtered is separated, obtain filtrate and Upper liquid storage.Being widely used for ultrafiltration cup, may be used on bio-pharmaceuticals, antibiotic, Chinese traditional medicine purification, blood product, plant purification, food The static field such as membrane flux and film rejection under product, tea beverage, Tea Polyphenols and experimental state.
The manufacture of current ultrafiltration cup often uses various materials such as nylon, polysulfones, acetal, polyethylene, anodized aluminum simultaneously Material, different part uses the reasons such as different manufacturing process and mode, overall complex and due to ultrafiltration cup accuracy Cause production cost higher and product size limitednumber.
3D printing(3D printing, also known as 3 D-printing)It is a kind of RP technique, it is with mathematical model as base Plinth, can jointing material, the constructed object by way of successively printing with powdery metal or plastics etc..3D printing is typically to adopt Realized with digital technology file printing machine.Often be used for modeling in fields such as Making mold, industrial designs, after gradually For the direct manufacture of some products, there are the parts printed using this technology.The technology jewelry, footwear, Industrial design, building, engineering and construction(AEC), automobile, Aero-Space, dentistry and medical industries, education, GIS-Geographic Information System, Civil engineering, gun and other field have all been applied.
The current precision of technical grade photosensitive resin 3D printer has reached 0.1mm even more highs, can meet industrial life Product demand, photosensitive resin material is good to the decay resistance of chemical reagent, has adopted 3D printing method and has manufactured miniature film filter Production cost can be effectively reduced, reduction assortment class improves throughput rate and quickly develops various adaptation user's size requirements Product, realize personalized fast custom.
The content of the invention
The invention aims to propose a kind of method different from traditional processing mode to produce miniature film filter, Using photosensitive resin 3D printer, manufactured according to the digital document that early stage modeling is completed from photosensitive resin material, and after Phase removal supports to ensure the smooth of surface.
Technical scheme is as follows.
The miniature film filter of a kind of 3D printing, it is characterised in that including cup, slotted plate, diaphragm base, filter bowl bottom Seat, filter plate with holes, cup capping covers attaching nut, integral support, diaphragm;Wherein cup, slotted plate, diaphragm base, filter Cup base, filter plate with holes, cup capping covers attaching nut, and integral support is manufactured using 3D printing method;
Water inlet is provided with the top of cup, there is bayonet socket at middle part, and slotted plate is placed on bayonet socket, diaphragm bottom is placed in bayonet socket lower section The junction of seat, cup and diaphragm base top edge uses silica gel O washer sealings, and annular groove is provided with above junction Increase sealing, bottom of cup is provided with internal thread;
There is cup to cover on the top of cup, open loop connected in star in cup capping, and the sealing of built-in silica gel O-ring, capping inside There is rectangle crossbeam to prevent cup and cup capping connection too deep, cup capping side is provided with outer to access with externally threaded passage Conduit;
Capping attaching nut has internal thread, and internal thread is connected with external screw thread, and built-in silica gel O-ring is sealed, and covers attaching nut Inside hole is provided with to be passed through outer catheter;Outer catheter connects fluid under pressure, and successively through hole and passage fluid under pressure be passed through into The mouth of a river;
Have outwardly in the upper side of diaphragm base 3, be fixed for the draw-in groove with cup side;Diaphragm base it is interior Portion is taper, and conical top is provided with sinking step to place filter plate with holes, diaphragm is placed on filter plate with holes;Converge filter in cone inclined-plane Liquid is discharged to cone base delivery port, and the oriented lower process in bottom is used to and the engaging of filter bowl base;
External screw thread is provided with filter bowl base, the screw-internal thread fit with cup bottom is connected;Filter bowl base center is open circles, empty Circle diameter is engaged with the downward protrusion diameter of diaphragm base;
The miniature film filter for assembling is built in integral support, in case being taken off between cup and cup capping when hydraulic pressure is excessive From.
Small magneton is placed on slotted plate of the present invention, magneton is with diameter greater than sieve diameter.
The filter plate with holes of the present invention, diaphragm, with O-shaped using silica gel between diaphragm base and the annular groove of cup Circle pressing sealing.
Uniformly 5 circular holes of diameter 8mm are provided with slotted plate of the present invention.
Uniformly 40 circular holes of diameter 2mm are provided with filter plate with holes of the present invention.
Sealing is pressed using silica gel O-ring between the passage of cup capping of the present invention and capping attaching nut.
3D printing of the present invention uses photosensitive resin 3D printer.
The invention also discloses a kind of preparation technology of the miniature film filter of 3D printing, comprise the following steps:
Step S1:Draw the three of the film filter of needs on computers using modeling softwares such as 3ds Max and Solidworks Dimension word model, and import RPDate softwares and carry out printing pre-treatment, determine moulding direction and orientation arrangement, lift height 0.1mm;
Step S2:It is input in photosensitive resin 3D printer and is printed, setting laser scanning speed is 5500mm/s, hot spot is mended A diameter of 0.14mm is repaid, transparent photosensitive resin material is used;
Step S3:Printing passes through again after terminating:Cleaning → removal about 15 minutes → gloss oil of support → liquid honing → solidify afterwards Treatment, so as to ensure that its whole clearing and surface are smooth, and then ensures its good sealing and transparency.
Beneficial effect:Cup of the invention, slotted plate, diaphragm base, filter bowl base, filter plate with holes, cup capping, envelope Lid attaching nut, integral support is manufactured using 3D printing technique, reduces the production cost of miniature film filter, when shortening production Between, simplifying preparation section, assortment class is used in reduction, is suitable to batch production, and improve production efficiency is capable of achieving personalization fast custom, With very strong practicality and wide application prospect.
Brief description of the drawings
Fig. 1 is a kind of miniature film filter overall structure diagram of 3D printing;Wherein:1 cup, 2 slotted plates, 3 films Piece base, 4 filter bowl bases, 5 filter plates with holes, the capping of 6 cups, 7 capping attaching nuts, 8 integral supports, 9 diaphragms.
Fig. 2 is the left view of cup body structure;Wherein:1-1 is water inlet, and 1-2 is the company on cup 1 and the top of diaphragm base 3 Place is met, 1-3 is draw-in groove, and 1-4 is annular groove, and 1-5 is internal thread, and 1-6 is bayonet socket.
Fig. 3 is the front view of diaphragm understructure;3-1 is sinking step, and 3-2 is delivery port, and 3-3 is outwardly 3-4 It is cone inclined-plane, 3-5 is bottom to lower process.
Fig. 4 is the top view of filter bowl understructure;4-1 external screw threads, 4-2 open circles.
Fig. 5 is the top view of slotted plate structure.
Fig. 6 is the top view of filter-plate structure with holes.
Fig. 7 is the front view of cup top closure;6-1 annular grooves, 6-2 rectangle crossbeams, 6-3 passages, 6-4 external screw threads.
Fig. 8 is the front view for covering attaching nut;7-1 internal threads, 7-2 holes.
Specific embodiment
The present invention is done with reference to embodiment is further explained.The following example is merely to illustrate the present invention, but It is not used to limit practical range of the invention.
A kind of miniature film filter of 3D printing, including cup 1, slotted plate 2, diaphragm base 3, filter bowl base 4 are with holes Filter plate 5, cup capping 6, covers attaching nut 7, integral support 8, diaphragm 9, conduit and many silica gel O-rings, wherein cup 1, Slotted plate 2, diaphragm base 3, filter bowl base 4, filter plate with holes 5, cup capping 6, capping attaching nut 7, integral support 8, Manufactured using 3D printing method.
Water inlet 1-1 is provided with the top of cup 1, there is bayonet socket 1-6 at middle part, and slotted plate 2 is placed on bayonet socket 1-6, bayonet socket The junction 1-2 of placement diaphragm base 3 below 1-6, cup 1 and the top edge of diaphragm base 3 uses silica gel O washer sealings, Annular groove 1-4 is provided with above the 1-2 of junction increases sealing;Between diaphragm base 3 and the annular groove 1-4 of cup 1 with Pressed using silica gel O-ring and sealed;The bottom of cup 1 is provided with internal thread 1-5.
There is cup to cover 6 on the top of cup 1, open loop connected in star 6-1 and the sealing of built-in silica gel O-ring in cup capping 6, Capping is internal to have rectangle crossbeam 6-2 to prevent cup 1 and cup capping connection too deep, and cup covers 6 sides and is provided with band external screw thread The passage 6-3 of 6-4 is accessing outer catheter.
Capping attaching nut 7 has internal thread 7-1, internal thread 7-1 to be connected with external screw thread 6-4, and built-in silica gel O-ring is close Envelope, the inside for covering attaching nut 7 is provided with hole 7-2 to be passed through outer catheter;Outer catheter connects fluid under pressure, and successively through hole 7-2 Fluid under pressure is passed through water inlet 1-1 with passage 6-3, is pressed using silica gel O-ring between passage 6-3 and capping attaching nut 7 Sealing.
There is outwardly 3-3 in the upper side of diaphragm base 3, be fixed for the draw-in groove 1-3 with the side of cup 1; The inside of diaphragm base 3 is taper, and conical top is provided with sinking step 3-1 to place filter plate with holes 5, is placed on filter plate with holes 5 Diaphragm 9.Cone inclined-plane 3-4 converges filtrate and is discharged to cone base delivery port 3-2, and the oriented lower process 3-5 in bottom is used to and filter bowl Base 4 engages.
External screw thread 4-1 is provided with filter bowl base 4, the internal thread 1-5 with the bottom of cup 1 is connected;In filter bowl base 4 The heart is open circles 4-2, and open circles 4-2 diameters are engaged with diaphragm base 3 to lower process 3-5 diameters.
The miniature film filter for assembling is built in integral support 8, in case cup 1 and cup capping 6 when hydraulic pressure is excessive Between depart from.
5 circular holes of diameter 8mm uniformly are provided with slotted plate 2, small magneton is placed on slotted plate 2, magneton diameter is big In sieve diameter.
The miniature film filter course of work of 3D printing is as follows:
When using miniature film filter, first filter plate with holes 5 is placed on diaphragm base 3, uses alcohol washing solution band After hole filter plate 5, diaphragm to be measured 9 is positioned on filter plate with holes 5 using tweezers, a silica gel is then placed on diaphragm 9 O-shaped Circle.Diaphragm base 3 is positioned between cup 1 and filter bowl base 4, while the screw thread between cup 1 and filter bowl base 4 is tightened, And connect conduit on diaphragm base 3.After being walked in completion, the annular groove that a silica gel O-ring is placed in cup capping 6 In 6-1, and will be compressed between cup capping 6 and cup 1.By outer catheter successively through hole 7-2 and passage 6-3 insertion cups 1, and twist Screw thread between tight cup capping 6 and capping attaching nut 7.Slotted plate 2 is placed on bayonet socket 1-6, while placing 1 small magnetic Son is then integrally placed at said apparatus in integral support 8 on slotted plate 2, and integral support 8 is positioned over magnetic stirring apparatus On, and arrange parameter.Then steel cylinder is opened, certain pressure is set so that fluid under pressure is logical through hole 7-2 and passage 6-3 successively In entering water inlet 1-1, the water of the conduit outflow from diaphragm base is connected in beaker, while carrying out timework and later stage Data processing work.
A kind of preparation technology of the miniature film filter of 3D printing of the present invention, comprises the following steps:
Step S1, drawn on computers using modeling softwares such as 3ds Max and Solidworks needs film filter three Dimension word model, and import RPDate softwares and carry out printing pre-treatment, determine moulding direction and orientation arrangement, lift height 0.1mm;
Step S2, it is input in photosensitive resin 3D printer and is printed, setting laser scanning speed is 5500mm/s, hot spot A diameter of 0.14mm is compensated, transparent photosensitive resin material is used.
Step S3, printing pass through again after terminating:Cleaning → removal support → liquid honing → solidify afterwards about 15 minutes → Light oil processing, so as to ensure that its whole clearing and surface are smooth, and then ensures its good sealing and transparency.
Cleaning refers to the liquid resin for being washed with alcoholic solution and being remained on colophony prototype, removal support refer to remove because The Auxiliary support that processing technology needs and generates, liquid honing refers to thick to improve surface with liquid honing prototype surface Rugosity and dimensional accuracy, solidify afterwards refer to that colophony prototype is put into solidify afterwards case to carry out ultraviolet light, further to carry Plateau type intensity, light oil processing is to further improve the transparency of product.

Claims (8)

1. the miniature film filter of a kind of 3D printing, it is characterised in that including cup(1), slotted plate(2), diaphragm base (3), filter bowl base(4), filter plate with holes(5), cup capping(6), cover attaching nut(7), integral support(8), diaphragm(9); Wherein cup(1), slotted plate(2), diaphragm base(3), filter bowl base(4), filter plate with holes(5), cup capping(6), capping Attaching nut(7), integral support(8)Using the manufacture of 3D printing types;
In cup(1)Top be provided with water inlet(1-1), there is bayonet socket at middle part(1-6), slotted plate(2)It is placed in bayonet socket(1-6) On, bayonet socket(1-6)Place diaphragm base in lower section(3), cup(1)With diaphragm base(3)The junction of top edge(1-2)Using Silica gel O washer sealings, in junction(1-2)Top be provided with annular groove(1-4)Increase sealing, cup(1)Bottom is provided with Internal thread(1-5);
In cup(1)Top there is cup to cover(6), cup capping(6)Interior open loop connected in star(6-1)And built-in silica gel O-ring Sealing, capping is internal rectangle crossbeam(6-2)To prevent cup(1)Covered with cup(6)Connection is too deep, cup capping(6)Side Face is provided with band external screw thread(6-4)Passage(6-3);
Capping attaching nut(7)There is internal thread(7-1), internal thread(7-1)With external screw thread(6-4)Connection, and built-in silica gel O-ring Sealing, covers attaching nut(7)Inside be provided with hole(7-2)To be passed through outer catheter;Outer catheter connects fluid under pressure, fluid under pressure Successively through outer catheter, hole(7-2)And passage(6-3)It is passed through water inlet(1-1);
In diaphragm base(3)Upper side have outwardly(3-3), for and cup(1)The draw-in groove of side(1-3)Engaging is solid It is fixed;Diaphragm base(3)Inside be taper, conical top is provided with sinking step(3-1)To place filter plate with holes(5), filter with holes Plate(5)Upper placement diaphragm(9);Cone inclined-plane(3-4)Converge filtrate to cone base delivery port(3-2)Discharge, bottom has downwards Projection(3-5)To with filter bowl base(4)Engaging;
In filter bowl base(4)On be provided with external screw thread(4-1), with cup(1)The internal thread of bottom(1-5)It is connected;Filter bowl bottom Seat(4)Center is open circles(4-2), open circles(4-2)Diameter and diaphragm base(3)To lower process(3-5)Diameter is engaged;
The miniature film filter for assembling is built in integral support(8)In, in case cup when hydraulic pressure is excessive(1)Covered with cup (6)Between depart from.
2. a kind of miniature film filter of 3D printing according to claim 1, it is characterised in that the slotted plate(2) Upper to place small magneton, magneton is with diameter greater than sieve diameter.
3. a kind of miniature film filter of 3D printing according to claim 1, it is characterised in that the filter plate with holes(5), Diaphragm(9), diaphragm base(3)And cup(1)Annular groove(1-4)Between with using the pressing sealing of silica gel O-ring.
4. a kind of miniature film filter of 3D printing according to claim 1, it is characterised in that the slotted plate(2) On be uniformly provided with 5 circular holes of diameter 8mm.
5. a kind of miniature film filter of 3D printing according to claim 1, it is characterised in that the filter plate with holes(5) On be uniformly provided with 40 circular holes of diameter 2mm.
6. the miniature film filter of a kind of 3D printing according to claim 1, it is characterised in that cup is covered(6)It is logical Road(6-3)With capping attaching nut(7)Between using silica gel O-ring press sealing.
7. the miniature film filter of a kind of 3D printing according to claim 1, it is characterised in that the 3D printing uses light Quick resin 3D printer.
8. the preparation technology of the miniature film filter of a kind of 3D printing, it is characterised in that comprise the following steps:
Step S1:Draw the three of the film filter of needs on computers using modeling softwares such as 3ds Max and Solidworks Dimension word model, and import RPDate softwares and carry out printing pre-treatment, determine moulding direction and orientation arrangement, lift height 0.1mm;
Step S2:It is input in photosensitive resin 3D printer and is printed, setting laser scanning speed is 5500mm/s, hot spot is mended A diameter of 0.14mm is repaid, transparent photosensitive resin material is used;
Step S3:Printing passes through again after terminating:Cleaning, removal support, liquid honing, solidify afterwards about 15 minutes, light oil processing Etc. step, so as to ensure that its whole clearing and surface are smooth, and then ensure its good sealing and transparency.
CN201710250889.2A 2017-04-18 2017-04-18 The miniature film filter and its preparation technology of a kind of 3D printing Pending CN106863775A (en)

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Application Number Priority Date Filing Date Title
CN201710250889.2A CN106863775A (en) 2017-04-18 2017-04-18 The miniature film filter and its preparation technology of a kind of 3D printing

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Application Number Priority Date Filing Date Title
CN201710250889.2A CN106863775A (en) 2017-04-18 2017-04-18 The miniature film filter and its preparation technology of a kind of 3D printing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109355186A (en) * 2018-11-22 2019-02-19 天津理工大学 A method of for changing traditional six orifice plate culture cell flow fields environments

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105041529A (en) * 2015-06-24 2015-11-11 广东信达雅三维科技有限公司 Filter and laser printing manufacturing method and application thereof
CN105058799A (en) * 2015-08-21 2015-11-18 北京中鸿胜境景观设计有限公司 Method for manufacturing matrix by adoption of 3D printing technology
CN105169948A (en) * 2015-07-20 2015-12-23 哈尔滨工业大学 Ultrafiltration cup suitable for thick dimension diaphragm
CN205386414U (en) * 2016-03-21 2016-07-20 郑州大学 Novel membrane separation device
CN206840703U (en) * 2017-04-18 2018-01-05 南京工业大学 A kind of miniature film filter of 3D printing
CN207980875U (en) * 2018-01-17 2018-10-19 华中科技大学同济医学院附属协和医院 A kind of fat filter device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105041529A (en) * 2015-06-24 2015-11-11 广东信达雅三维科技有限公司 Filter and laser printing manufacturing method and application thereof
CN105169948A (en) * 2015-07-20 2015-12-23 哈尔滨工业大学 Ultrafiltration cup suitable for thick dimension diaphragm
CN105058799A (en) * 2015-08-21 2015-11-18 北京中鸿胜境景观设计有限公司 Method for manufacturing matrix by adoption of 3D printing technology
CN205386414U (en) * 2016-03-21 2016-07-20 郑州大学 Novel membrane separation device
CN206840703U (en) * 2017-04-18 2018-01-05 南京工业大学 A kind of miniature film filter of 3D printing
CN207980875U (en) * 2018-01-17 2018-10-19 华中科技大学同济医学院附属协和医院 A kind of fat filter device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109355186A (en) * 2018-11-22 2019-02-19 天津理工大学 A method of for changing traditional six orifice plate culture cell flow fields environments

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