CN105046917A - Ironing control system of electric iron based on wireless communication - Google Patents
Ironing control system of electric iron based on wireless communication Download PDFInfo
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- CN105046917A CN105046917A CN201510504219.XA CN201510504219A CN105046917A CN 105046917 A CN105046917 A CN 105046917A CN 201510504219 A CN201510504219 A CN 201510504219A CN 105046917 A CN105046917 A CN 105046917A
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- ironing
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- steam generator
- flatiron
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
- Y02P80/15—On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses an ironing control system of electric iron based on wireless communication. The ironing control system mainly comprises a finite element analyzing unit, an ironing detection unit, an ironing production management unit and a steam generator control unit. The finite element analyzing technology is adopted for analyzing the strength and the temperature field of a steam generator and an ironing machine body mechanism; according to the analysis and optimized design, the processing technology of the steam generator and the ironing machine is researched, so that the steam generator and the ironing machine can be processed and manufactured; due to the adoption of frequency conversion technology, the heating control of the steam generator can be realized, the influence relationship between the industrial fabric type and the factors such as fabric ironing temperature and steam pressure can be collected, a fabric ironing process database for the ironing industry can be constructed, the matching between different fabrics and the ironing temperatures can be realized, a fabric ironing production process decision based on intelligent technology can be constructed, the strategy that steam generator groups in a workshop are cooperated for heating control can be researched, so that the influence on a power grid can be reduced. The ironing control system plays the roles of energy conservation, emission reduction and low carbon.
Description
Technical field
The present invention relates to the technical field that electric iron flatiron controls, refer in particular to a kind of electric iron based on wireless telecommunications flatiron control system.
Background technology
At present, most domestic garment enterprise still adopts fire coal, the mode of combustion gas obtains energy to heat, produce steam.The international purport of this high energy consumption of traditional dress manufacturing enterprise, the energy obtain manner of high pollution and current energy-saving and emission-reduction is disagreed.
Still there is many deficiencies in traditional electrical hot steam generator.The research of domestic correlation technique, the present situation of exploitation show, conventional steam generator, its project organization huge (more than 15L), and the complete machine heat time long (more than 30 minutes), after shutting down, blowdown flow rate is large; Adopt pressure controller to control heat-generating pipe work, vapor pressure is difficult to accurate control, and then causes quality of steam to be difficult to control (band water is serious).Comparatively speaking steam provide still more extensive, vapor pressure changes greatly, and causes the waste of water resource, heat energy.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art and deficiency, a kind of electric iron based on wireless telecommunications is provided to press control system, converter technique is adopted to heat, automatic technology detection and control temperature, water level, water level, and radio network technique is managed production technique, economize energy can be reached, the object of enhancing productivity.
For achieving the above object, technical scheme provided by the present invention is: a kind of flatiron of the electric iron based on wireless telecommunications control system, includes:
Finite element analysis unit, for carrying out static and dynamic analysis to steam generator and ironer, comprise steam generator mechanism static and dynamic analysis and ironer static and dynamic analysis, according to three-dimensional entity model, under finite element environment, mode, deformation analysis are carried out to associated mechanisms, to verify the rationality of design; Wherein, described steam generator mechanism static and dynamic analysis comprises the analysis of steam generator mechanism body, the analysis of steam generator heating model and the accessory analysis of steam generator mechanism, and described ironer static and dynamic analysis comprises ironer mechanism body and analyzes and ironer thermal analysis;
Flatiron detecting unit, detect for ironing temperature and the detection of flatiron fabric, wherein, described ironing temperature detects and mainly detects ironer temperature, described flatiron fabric detects and mainly identifies flatiron web types, fabric types different aborning all needs the flatiron vapor (steam) temperature adapted with it, at flatiron fabric detection-phase, need to adopt bar code scan rifle scanning barcode to obtain the type material information of cloth, then this information is sent to controlled in wireless central platform by wireless module, controlled in wireless central platform is again by the information match in fabric information and expert database, select corresponding cloth ironing temperature, finally ironing temperature information wireless is sent to Steam Heating variable frequency control module to regulate corresponding vapor (steam) temperature,
Flatiron production management unit, it comprises production information management module, production technology administration module and network communication module, wherein, described production information management module mainly realizes production quantity in clothes ironing production run, production status, these functions of order management, maintenance, the reasoning of described production technology administration module primary responsibility flatiron production technology, reuse these functions, described network communication module is used for realizing workshop wireless network and Internet network;
Steam generator control module, it comprises wireless communication module, main control module, ironing technology administration module, heating control module, steam generator state monitoring module and temperature control decision module, wherein, described wireless communication module mainly realizes steam generator control module and flatiron detecting unit, the wireless data of flatiron production management unit is mutual, described ironing technology administration module mainly realizes ironing technology data management, upgrade and share, described heating control module mainly realizes the control of Steam Heating variable frequency control module, described steam generator state monitoring module mainly detects steam generator water level, vapor pressure, these information of heating module power supply status, described temperature control decision module mainly realizes vapor (steam) temperature control decision according to the data message of flatiron detecting unit in conjunction with ironing technology information.
Described heating control module includes MCU control section, power unit and IPM module section;
Described MCU control section mainly realizes following functions:
1) Stress control; 2) temperature controls; 3) heat-generating pipe controls; 4) level electrode detects; 5) module protection detects; 6) electric current, voltage detecting; 7) load overload detection; 8) calculating of six phase drive singal is completed; 9) control panel display;
Described power unit mainly realizes following functions:
1) power filter and voltage protection; 2) the AC power rectifying and wave-filtering of 220VAC is become 310V direct current, and voltage stabilizing becomes the peripheral power supply for MCU control section;
Described IPM module section mainly realizes following functions:
1) module input
1.1) DC+310V power supply; 1.2) six phase drive singal; 1.3) overcurrent, overvoltage and overheating protection;
2) module exports to heat-generating pipe.
Compared with prior art, tool has the following advantages and beneficial effect in the present invention:
1, adopt finite element analysis technology to analyze steam generator and ironer main body mechanism intensity, temperature field, according to analysis optimization design, research steam generator and ironer processing technology, realize the processing and manufacturing of steam generator and ironer.
2, converter technique is adopted to realize steam generator computer heating control.Gather interact relation between the factor such as industry web types and fabric ironing temperature, vapor pressure, build the fabric ironing technology database towards flatiron industry, realize the coupling of different cloth and ironing temperature, construct the fabric flatiron production technology decision-making based on intellectual technology, research workshop steam generator group works in coordination with computer heating control strategy, reduces electric network influencing.
3, radio network technique is adopted to build ironing workshop net control.
4, adopt barcode technology to realize web types to detect.
5, the present invention can reduce the consumption of clothes ironing industry to coal, fuel, play energy-saving and emission-reduction, low-carbon (LC) effect, the technical merit promoting this field is had a great impact, clothes ironing technical progress and sound development can be promoted, keep China's clothing cost and quality in competition in the international market advantage to continuation, will important effect be played.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of finite element analysis unit.
Fig. 2 is the structured flowchart of flatiron production management unit.
Fig. 3 is the structured flowchart of steam generator control module.
Fig. 4 is the structured flowchart of heating control module.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described.
The flatiron of the electric iron based on wireless telecommunications control system described in the present embodiment, includes following ingredient:
Finite element analysis unit, for carrying out static and dynamic analysis to steam generator and ironer, as shown in Figure 1, comprise steam generator mechanism static and dynamic analysis and ironer static and dynamic analysis, according to three-dimensional entity model, under finite element environment, mode, deformation analysis are carried out to associated mechanisms, to verify the rationality of design; Wherein, described steam generator mechanism static and dynamic analysis comprises the analysis of steam generator mechanism body, the analysis of steam generator heating model and the accessory analysis of steam generator mechanism, and described ironer static and dynamic analysis comprises ironer mechanism body and analyzes and ironer thermal analysis.
Flatiron detecting unit, detect for ironing temperature and the detection of flatiron fabric, wherein, described ironing temperature detects and mainly detects ironer temperature, described flatiron fabric detects and mainly identifies flatiron web types, fabric types different aborning all needs the flatiron vapor (steam) temperature adapted with it, at flatiron fabric detection-phase, need to adopt bar code scan rifle scanning barcode to obtain the type material information of cloth, then this information is sent to controlled in wireless central platform by wireless module, controlled in wireless central platform is again by the information match in fabric information and expert database, select corresponding cloth ironing temperature, finally ironing temperature information wireless is sent to Steam Heating variable frequency control module to regulate corresponding vapor (steam) temperature.
Flatiron production management unit, it comprises production information management module, production technology administration module and network communication module, as shown in Figure 2, wherein, described production information management module mainly realizes the function such as production quantity, production status, order management in clothes ironing production run, maintenance, the reasoning of described production technology administration module primary responsibility flatiron production technology, the function such as to reuse, described network communication module is used for realizing workshop wireless network and Internet network.
Steam generator control module, it comprises wireless communication module, main control module, ironing technology administration module, heating control module, steam generator state monitoring module and temperature control decision module, as shown in Figure 3, wherein, described wireless communication module mainly realizes steam generator control module and flatiron detecting unit, the wireless data of flatiron production management unit is mutual, described ironing technology administration module mainly realizes ironing technology data management, upgrade and share, described heating control module mainly realizes the control of Steam Heating variable frequency control module, described steam generator state monitoring module mainly detects steam generator water level, vapor pressure, the information such as heating module power supply status, described temperature control decision module mainly realizes vapor (steam) temperature control decision according to the data message of flatiron detecting unit in conjunction with ironing technology information.
As shown in Figure 4, described heating control module includes MCU control section, power unit and IPM module section.
Described MCU control section mainly realizes following functions:
1) Stress control; 2) temperature controls; 3) heat-generating pipe controls; 4) level electrode detects; 5) module protection detects; 6) electric current, voltage detecting; 7) load overload detection; 8) calculating of six phase drive singal is completed; 9) control panel display.
Described power unit mainly realizes following functions:
1) power filter and voltage protection; 2) the AC power rectifying and wave-filtering of 220VAC is become 310V direct current, and voltage stabilizing becomes the peripheral power supply for MCU control section, as+24V ,+13.5V ,+12V ,+5V etc.
Described IPM module section mainly realizes following functions:
1) module input
1.1) DC+310V power supply; 1.2) six phase drive singal; 1.3) overcurrent, overvoltage and overheating protection;
2) module exports
2.1) load (heat-generating pipe).
The examples of implementation of the above are only the preferred embodiment of the present invention, not limit practical range of the present invention with this, therefore the change that all shapes according to the present invention, principle are done, all should be encompassed in protection scope of the present invention.
Claims (2)
1., based on an electric iron flatiron control system for wireless telecommunications, it is characterized in that, include:
Finite element analysis unit, for carrying out static and dynamic analysis to steam generator and ironer, comprise steam generator mechanism static and dynamic analysis and ironer static and dynamic analysis, according to three-dimensional entity model, under finite element environment, mode, deformation analysis are carried out to associated mechanisms, to verify the rationality of design; Wherein, described steam generator mechanism static and dynamic analysis comprises the analysis of steam generator mechanism body, the analysis of steam generator heating model and the accessory analysis of steam generator mechanism, and described ironer static and dynamic analysis comprises ironer mechanism body and analyzes and ironer thermal analysis;
Flatiron detecting unit, detect for ironing temperature and the detection of flatiron fabric, wherein, described ironing temperature detects and mainly detects ironer temperature, described flatiron fabric detects and mainly identifies flatiron web types, fabric types different aborning all needs the flatiron vapor (steam) temperature adapted with it, at flatiron fabric detection-phase, need to adopt bar code scan rifle scanning barcode to obtain the type material information of cloth, then this information is sent to controlled in wireless central platform by wireless module, controlled in wireless central platform is again by the information match in fabric information and expert database, select corresponding cloth ironing temperature, finally ironing temperature information wireless is sent to Steam Heating variable frequency control module to regulate corresponding vapor (steam) temperature,
Flatiron production management unit, it comprises production information management module, production technology administration module and network communication module, wherein, described production information management module mainly realizes production quantity in clothes ironing production run, production status, these functions of order management, maintenance, the reasoning of described production technology administration module primary responsibility flatiron production technology, reuse these functions, described network communication module is used for realizing workshop wireless network and Internet network;
Steam generator control module, it comprises wireless communication module, main control module, ironing technology administration module, heating control module, steam generator state monitoring module and temperature control decision module, wherein, described wireless communication module mainly realizes steam generator control module and flatiron detecting unit, the wireless data of flatiron production management unit is mutual, described ironing technology administration module mainly realizes ironing technology data management, upgrade and share, described heating control module mainly realizes the control of Steam Heating variable frequency control module, described steam generator state monitoring module mainly detects steam generator water level, vapor pressure, these information of heating module power supply status, described temperature control decision module mainly realizes vapor (steam) temperature control decision according to the data message of flatiron detecting unit in conjunction with ironing technology information.
2. a kind of flatiron of the electric iron based on wireless telecommunications control system according to claim 1, is characterized in that: described heating control module includes MCU control section, power unit and IPM module section;
Described MCU control section mainly realizes following functions:
1) Stress control; 2) temperature controls; 3) heat-generating pipe controls; 4) level electrode detects; 5) module protection detects; 6) electric current, voltage detecting; 7) load overload detection; 8) calculating of six phase drive singal is completed; 9) control panel display;
Described power unit mainly realizes following functions:
1) power filter and voltage protection; 2) the AC power rectifying and wave-filtering of 220VAC is become 310V direct current, and voltage stabilizing becomes the peripheral power supply for MCU control section;
Described IPM module section mainly realizes following functions:
1) module input
1.1) DC+310V power supply; 1.2) six phase drive singal; 1.3) overcurrent, overvoltage and overheating protection;
2) module exports to heat-generating pipe.
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| CN201510504219.XA CN105046917B (en) | 2015-08-17 | 2015-08-17 | A kind of electric iron flatiron control system based on wireless telecommunications |
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| CN201510504219.XA CN105046917B (en) | 2015-08-17 | 2015-08-17 | A kind of electric iron flatiron control system based on wireless telecommunications |
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| CN105046917B CN105046917B (en) | 2018-07-20 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106012460A (en) * | 2016-07-19 | 2016-10-12 | 广东美的环境电器制造有限公司 | Clothing care system, ironing method thereof and server |
| CN106192340A (en) * | 2016-09-30 | 2016-12-07 | 广东美的环境电器制造有限公司 | Garment Steamer Machine control method and device |
| CN106375394A (en) * | 2016-08-30 | 2017-02-01 | 佛山市顺德区盛熙电器制造有限公司 | Intelligent hanging ironing system based on Internet of things |
| CN108152624A (en) * | 2017-12-19 | 2018-06-12 | 厦门芯阳科技股份有限公司 | A kind of system convenient for flatiron automatic fault selftesting |
| GB2560060A (en) * | 2017-02-27 | 2018-08-29 | Conta Sro | Domestic appliance |
| US11028529B2 (en) | 2017-12-22 | 2021-06-08 | Koninklijke Philips N.V. | Method for actively decreasing the temperature of a heatable soleplate in a textile treatment device |
| CN116397422A (en) * | 2023-05-31 | 2023-07-07 | 深圳市微琪思网络有限公司 | Intelligent wireless electric iron control method and system |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106012460A (en) * | 2016-07-19 | 2016-10-12 | 广东美的环境电器制造有限公司 | Clothing care system, ironing method thereof and server |
| CN106375394A (en) * | 2016-08-30 | 2017-02-01 | 佛山市顺德区盛熙电器制造有限公司 | Intelligent hanging ironing system based on Internet of things |
| CN106192340A (en) * | 2016-09-30 | 2016-12-07 | 广东美的环境电器制造有限公司 | Garment Steamer Machine control method and device |
| GB2560060A (en) * | 2017-02-27 | 2018-08-29 | Conta Sro | Domestic appliance |
| CN108152624A (en) * | 2017-12-19 | 2018-06-12 | 厦门芯阳科技股份有限公司 | A kind of system convenient for flatiron automatic fault selftesting |
| US11028529B2 (en) | 2017-12-22 | 2021-06-08 | Koninklijke Philips N.V. | Method for actively decreasing the temperature of a heatable soleplate in a textile treatment device |
| US11124917B2 (en) | 2017-12-22 | 2021-09-21 | Koninklijke Philips N.V. | Portable textile treatment device with image sensor and illumination system for textile classification |
| US11624149B2 (en) | 2017-12-22 | 2023-04-11 | Koninklijke Philips N.V. | Portable device with image sensor and illumination system for textile classification |
| CN116397422A (en) * | 2023-05-31 | 2023-07-07 | 深圳市微琪思网络有限公司 | Intelligent wireless electric iron control method and system |
| CN116397422B (en) * | 2023-05-31 | 2023-08-11 | 深圳市微琪思网络有限公司 | Intelligent wireless electric iron control method and system |
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