A kind of cooling water waste heat recovering system
Technical field
The present invention relates to heat recovery technology, particularly relate to the residual neat recovering system that utilizes heat pump to reclaim cooling water heat.
Background technology
The industrial energy consumption of China accounts for the 62%-70% of total energy consumption, and wherein cooling water recirculation system energy consumption can account for the half of industrial production energy consumption.The only 30%-40% of efficiency of energy utilization of industry, the heat of nearly half is directly discharged in atmosphere by cooling water, has both wasted a large amount of heat energy, causes again environmental pollution.Because cooling water typical temperature is lower, generally, lower than 35 DEG C, belong to low-grade heat source, the occasion that can directly utilize is few, and this brings certain difficulty to waste heat recovery.Increasingly mature along with heat pump techniques, utilizes heat pump recovery waste heat to become a new method of waste heat recovery.
Existing cooling water waste heat recovering system is mainly to utilize heat transmission equipment (as heat exchanger) directly to carry out heat exchange.The process program principle of directly carrying out heat exchange with heat transmission equipment (as heat exchanger) as shown in Figure 1, retains original cooling system constant, in original cooling system, increases residual neat recovering system.The capital equipment of original cooling system comprises circulating pump, heat exchanger, cooling system, control system and pipeline etc.The transmittance process of its energy is: required cooling equipment---heat-source Cycles water---heat exchanger---recirculated water to be heated.
The major defect of this system: from the operation principle of heat exchanger, carry out in the process of heat exchange at heat exchanger, the temperature of recirculated water to be heated is necessarily less than the temperature of heat source water.If the temperature of heat source water is not high, the temperature of recirculated water to be heated can be lower, add the thermal loss in transmitting procedure, it is lower that the temperature of water can become, and value is not high, and the occasion that this scheme can directly be utilized in the waste heat recovery process of industrial colling is very limited.
Heat pump techniques is the new energy technology receiving much attention in the whole world in recent years.Heat pump is a kind of to consume the device of a part of low-grade energy as compensating, heat energy being transmitted from low-temperature heat source to high temperature heat source.Heat pump can be sent to high temp objects from cryogenic object by the heat energy of 3 to 4 times of self institute's energy requirement.Because heat pump can be converted to high temperature heat by low temperature heat energy, improve the effective rate of utilization of the energy, therefore become the important channel of reclaiming the energy storing in low temperature exhaust heat.
But heat pump is higher to the stability requirement of heat source water temperature, the temperature of heat source water can not be greater than 32 DEG C, and the speed of heat source water variations in temperature should be less than 1.1 DEG C/point.If the cooling water in industry is directly squeezed into source pump, usually can cause source pump cisco unity malfunction, the stability that therefore ensures source heat pump heat coolant-temperature gage is an emphasis in cooling water waste heat recovering system.
Summary of the invention
The problems referred to above that exist for solving prior art, the present invention will design a kind of cooling water waste heat recovering system that not only can utilize low-grade heat source but also can ensure source heat pump heat coolant-temperature gage stability.
To achieve these goals, technical scheme of the present invention is as follows: a kind of cooling water waste heat recovering system, comprises water cooling pond, circulating pump A, heating equipment, hot-tub, circulating pump B, variable frequency pump, plate type heat exchanger A, circulating pump C, little water tank, source pump, circulating pump D, boiler, supply-water pump, plate type heat exchanger B, cooling tower; The outlet of described water cooling pond connects circulating pump A, heating equipment and hot-tub successively by pipeline; Described hot-tub has two outlets, and its top outlet is connected to the entrance of water cooling pond through cooling tower by pipeline, and its underpart outlet is connected to the entrance of plate type heat exchanger A through variable frequency pump by pipeline; Described plate type heat exchanger A has two outlets, its left side outlet is connected to the entrance of water cooling pond through plate type heat exchanger B by pipeline, its right side outlet is connected to source pump by pipeline, described source pump has two outlets, the outlet of its underpart is connected to the entrance of plate type heat exchanger A through little water tank and circulating pump C by pipeline, its top outlet is connected to boiler by pipeline; Described boiler has two outlets, and its left side outlet is connected to the entrance of the bottom of source pump through circulating pump D by pipeline, and its right side outlet is connected with supply-water pump by pipeline; Described boiler also has an entrance, is connected with the outlet of plate type heat exchanger B by pipeline.
The course of work of the present invention comprises four circulations:
First circulation: water cooling pond---circulating pump A---heating equipment---hot-tub---circulating pump B---cooling tower---water cooling pond;
Second circulation: water cooling pond---circulating pump A---heating equipment---hot-tub---variable frequency pump---plate type heat exchanger A---plate type heat exchanger B---water cooling pond;
The 3rd circulation: little water tank---circulating pump C---the little water tank of plate type heat exchanger A---source pump---;
The 4th circulation: boiler---circulating pump D---source pump---boiler.
In second circulation, first the cooling water of the heating equipment in hot-tub passes through plate type heat exchanger A, by plate type heat exchanger A, the part heat in cooling water is passed to source pump; Cooling water flow can approximately reduce by 3 DEG C through its temperature of plate type heat exchanger A, and the temperature of cooling water is still higher, and cooling water passes through plate type heat exchanger B again, by plate type heat exchanger B, the heat in cooling water is passed to the normal-temperature water that will inject boiler.By plate type heat exchanger B, normal-temperature water is heated to more than 20 DEG C by 10 DEG C.Source pump can be heated to 60 DEG C from 20 DEG C by the water in boiler like this, and needn't be heated to 60 DEG C from 10 DEG C.Cooling water passes through plate type heat exchanger A and plate type heat exchanger B successively, energy in cooling water is carried out to cascade utilization, and the temperature of cooling water is reduced to greatest extent, the normal-temperature water that enters boiler is carried out to preheating simultaneously, improve the temperature of water to be heated, reduce the consumption of the energy of heating process.
In second circulation, utilize variable frequency pump need to supply water to plate type heat exchanger A according to source pump, even if heat source temperature is higher or the temperature fluctuation of thermal source is larger, the heat that adopts variable frequency pump to regulate plate type heat exchanger A to transmit, and then the water temperature that ensures to enter in the 3rd circulation heat pump keeps stable and lower than 32 DEG C, requirement to water temperature while meeting operation of heat pump, and ensure that heat pump moves efficiently.
Compared with prior art, the present invention has following beneficial effect:
1, the temperature of cooling water is lower conventionally, directly utilizes plate type heat exchanger to reclaim heat, and the heat temperature of recovery can be lower, adds the reduction of temperature in transmitting procedure, and its available occasion is very limited.The present invention utilizes plate type heat exchanger A that the energy of cooling water is passed to heat pump, then the low-temperature heat quantity by heat pump, plate type heat exchanger position being passed over is converted to high temperature heat, water in boiler is as the carrier of high temperature heat, its temperature can reach 60 DEG C, the occasion that the hot water of 60 DEG C utilizes in life and industrial production is a lot, it both can be used for bath water, also can be used for the heating in workshop in winter etc.
2, large (temperature is greater than 32 DEG C sometimes) of the temperature fluctuation of common cooling water, directly utilize heat pump (without plate type heat exchanger) to reclaim cooling water, can reduce greatly the service life of heat pump because of the fluctuation of water temperature; In the time that the temperature of cooling water is greater than 32 DEG C, the shutdown of heat pump meeting protectiveness, affects the normal operation of waste heat recovery.The present invention utilizes plate type heat exchanger A and variable frequency pump indirect regulation to supply with the heat of heat pump, and the temperature that makes the water of circulation in the 3rd enter the water of heat pump keeps stable, and lower than 32 DEG C, ensures the service life of heat pump and the reliability of waste heat recovery, stability.
3, normally normal-temperature water is directly injected to boiler for boiler moisturizing, injected the normal-temperature water temperature of boiler conventionally lower, and its temperature is still higher after part heat is passed to heat pump by the cooling water of the hot-tub of plate type heat exchanger A.The normal-temperature water of injecting boiler is first passed through plate type heat exchanger B by the present invention, absorbs the energy of the cooling water of the plate type heat exchanger A that flows through, and temperature obtains raising (its temperature is slightly less than the temperature of cooling water) to a certain extent.Like this normal-temperature water of injecting boiler is carried out to preheating, improve the temperature of the normal-temperature water of injecting boiler, both can fall the temperature of cooling water, can make again the water of heat pump boiler, make the water of boiler start heating from room temperature, and then reduce the consumption of the energy of waste heat recovery process.
Brief description of the drawings
2, the total accompanying drawing of the present invention, wherein:
Fig. 1 is existing cooling water waste heat recovering system structural representation.
Fig. 2 is cooling water waste heat recovering system structural representation of the present invention.
In figure: 1, water cooling pond; 2, circulating pump A; 3, heating equipment; 4, hot-tub; 5, circulating pump B; 6, variable frequency pump; 7, plate type heat exchanger A; 8, circulating pump C; 9, little water tank; 10, source pump; 11, circulating pump D; 12, boiler; 13, supply-water pump; 14, plate type heat exchanger B; 15, cooling tower.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.As shown in Figure 2, a kind of cooling water waste heat recovering system, comprises water cooling pond 1, circulating pump A2, heating equipment 3, hot-tub 4, circulating pump B5, variable frequency pump 6, plate type heat exchanger A7, circulating pump C8, little water tank 9, source pump 10, circulating pump D11, boiler 12, supply-water pump 13, plate type heat exchanger B14, cooling tower 15; The outlet of described water cooling pond 1 connects circulating pump A2, heating equipment 3 and hot-tub 4 successively by pipeline; Described hot-tub 4 has two outlets, and its top outlet is connected to the entrance of water cooling pond 1 through cooling tower 15 by pipeline, and its underpart outlet is connected to the entrance of plate type heat exchanger A7 through variable frequency pump 6 by pipeline; Described plate type heat exchanger A7 has two outlets, its left side outlet is connected to the entrance of water cooling pond 1 through plate type heat exchanger B14 by pipeline, its right side outlet is connected to source pump 10 by pipeline, described source pump 10 has two outlets, the outlet of its underpart is connected to the entrance of plate type heat exchanger A7 through little water tank 9 and circulating pump C8 by pipeline, its top outlet is connected to boiler 12 by pipeline; Described boiler 12 has two outlets, and its left side outlet is connected to the entrance of the bottom of source pump 10 through circulating pump D11 by pipeline, and its right side outlet is connected with supply-water pump 13 by pipeline; Described boiler 12 also has an entrance, is connected with the outlet of plate type heat exchanger B14 by pipeline.
The course of work of the present invention comprises four circulations:
First circulation: water cooling pond 1---circulating pump A2---heating equipment 3---hot-tub 4---circulating pump B5---cooling tower 15---water cooling pond 1;
Second circulation: water cooling pond 1---circulating pump A2---heating equipment 3---hot-tub 4---variable frequency pump 6---plate type heat exchanger A7---plate type heat exchanger B14---water cooling pond 1;
The 3rd circulation: little water tank 9---circulating pump C8---the little water tank 9 of plate type heat exchanger A7---source pump 10---;
The 4th circulation: boiler 12---circulating pump D11---source pump 10---boiler 12.
In second circulation, first the cooling water of the heating equipment 3 in hot-tub 4 passes through plate type heat exchanger A7, by plate type heat exchanger A7, the part heat in cooling water is passed to source pump 10; Cooling water flow can approximately reduce by 3 DEG C through its temperature of plate type heat exchanger A7, and the temperature of cooling water is still higher, and cooling water passes through plate type heat exchanger B14 again, by plate type heat exchanger B14, the heat in cooling water is passed to the normal-temperature water that will inject boiler 12.By plate type heat exchanger B14, normal-temperature water is heated to more than 20 DEG C by 10 DEG C.Source pump 10 can be heated to 60 DEG C from 20 DEG C by the water in boiler 12 like this, and needn't be heated to 60 DEG C from 10 DEG C.Cooling water passes through plate type heat exchanger A7 and plate type heat exchanger B14 successively, energy in cooling water is carried out to cascade utilization, the temperature of cooling water is reduced to greatest extent, the normal-temperature water that enters boiler 12 is carried out to preheating simultaneously, improve the temperature of water to be heated, reduce the consumption of the energy of heating process.
In second circulation, utilize variable frequency pump 6 need to supply water to plate type heat exchanger A7 according to source pump 10, even if heat source temperature is higher or the temperature fluctuation of thermal source is larger, the heat that adopts variable frequency pump 6 to regulate plate type heat exchanger A7 to transmit, and then the water temperature that ensures to enter in the 3rd circulation heat pump keeps stable and lower than 32 DEG C, requirement to water temperature while meeting operation of heat pump, and ensure that heat pump moves efficiently.