CN105033518B - Welding device enabling building pile foundation reinforcement cage to be conveniently unloaded - Google Patents
Welding device enabling building pile foundation reinforcement cage to be conveniently unloaded Download PDFInfo
- Publication number
- CN105033518B CN105033518B CN201510468538.XA CN201510468538A CN105033518B CN 105033518 B CN105033518 B CN 105033518B CN 201510468538 A CN201510468538 A CN 201510468538A CN 105033518 B CN105033518 B CN 105033518B
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- CN
- China
- Prior art keywords
- reinforcement cage
- steel reinforcement
- rod
- muscle
- arcuate member
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
Abstract
The invention discloses a welding device enabling a building pile foundation reinforcement cage to be conveniently unloaded. An unloading device used for unloading the welded reinforcement cage is arranged between a movable installation seat and a fixed installation seat. The unloading device comprises a first support and a second support which are arranged below the reinforcement cage. The first support and the second support are oppositely arranged in a spaced mode in the axial direction of the reinforcement cage. The upper end of the first support and the upper end of the second support are provided with an arc supporting assembly which is used for supporting the reinforcement cage. The outline of the arc supporting assembly is consistent with the outer outline of the lower portion of the reinforcement cage. The arc supporting assembly is composed of a first arc part and a second arc part. By means of the welding device enabling the building pile foundation reinforcement cage to be conveniently unloaded, the reinforcement cage can be effectively assembled and welded.
Description
Technical field
The present invention relates to civil engineering field is and in particular to a kind of be easy to the welding that building pile foundation steel reinforcement cage unloaded and set
Standby.
Background technology
The field such as building pile foundation and road and bridge construction is frequently necessary to welded reinforcement cage, and the structure of steel reinforcement cage is specifically as Figure 14 institute
Show, including spaced steel ring, enclose be located at steel ring the spaced vertical muscle in periphery and on vertical muscle helically line
Shape be wound around around muscle, vertical muscle and steel ring perpendicular shape arrangement.It is complete that built human weld is mainly passed through in the welding of steel reinforcement cage at present
Become, its welding efficiency is low, and need workman's cooperation of at least more than four to complete.Also some are had to carry out steel reinforcement cage welding at present
Equipment, such as entitled " rotary welding device of tapered electric pole reinforcing bar cage seam welding " (application number: in 201410413871.6)
A kind of following technical scheme: rotary welding device of tapered electric pole reinforcing bar cage seam welding is arrived, including vertical described in state's patent documentation
To rebar fixing device, welder and circumferential reinforcement fixing device；Described longitudinal reinforcement fixing device is used for fixing gradually
The longitudinal reinforcement of reducing, described circumferential reinforcement fixing device is used for fixing circumferential reinforcement, circumferential reinforcement is vertically fixed on vertical
To on reinforcing bar, circumferential reinforcement fixing device and welder rotate around longitudinal reinforcement fixing device, by welder by ring
Reinforcing bar is wound around and is welded on longitudinal reinforcement；Described longitudinal reinforcement fixing device includes fixed disk, and fixing disk center is provided with cone
The reducing mold of annular, reducing mold and fixed disk concentric；Described reducing mold excircle is evenly equipped with reducing slide block, described
Reducing slide block radially slide in fixing panel surface under reducing mold driving；There is through hole, institute on described reducing slide block
The through hole stated is used for penetrating longitudinal reinforcement；Described reducing slide block is powered for longitudinal reinforcement；Described circumferential reinforcement fixing device
Lead muscle arm including rotating disk and arc, rotating disk be arranged on fixed disk excircle and with fixed disk concentric, rotating disk is around circle
The heart rotates；Lead muscle arm to install on the rotating pan, circumferential reinforcement passes in muscle arm one end from leading and reaches below welder；Described
Welder include welding electrode and pressure mechanism, described welding electrode include weld copper coin, weld copper coin positioning sleeve
It is fixed on conductive electrode, conductive electrode is connected with movable conductor, described movable conductor is connected with power supply；Described forcing press
Structure applies constant pressure to welding electrode so that welding electrode butt welding contact keeps constant pressure.
The said equipment can be used for realizing the welding of different size steel reinforcement cage, and the welding of tapered electric pole steel reinforcement cage, but
It is that it goes back Shortcomings on being applied to automatic welding device, such as cannot realize effective assembling of steel ring and vertical muscle it is difficult to fit
Different size is answered to indulge the welding of muscle it is therefore necessary to be optimized further to it.
Content of the invention
It is an object of the invention to provide a kind of be easy to the welding equipment that building pile foundation steel reinforcement cage is unloaded, it can be effective
Solve the above problems, realize the erection welding of steel reinforcement cage.
For achieving the above object, the present invention employs the following technical solutions and is implemented:
A kind of be easy to welding equipment that building pile foundation steel reinforcement cage unloaded it is characterised in that: include positioned opposite consolidating
Determine mounting seat and active mount, active mount is arranged on the first slide rail, the first slide rail is along fixed mounting and activity peace
Spacing direction arrangement between dress seat, the first drive mechanism is ordered about active mount and is moved；Fixed mounting and activity peace
Dress seat on be respectively provided with first and second rotating disk positioned opposite with one heart, first and second rotating disk be rotatably installed in respectively fixed mounting and
On active mount, the second drive mechanism is ordered about first and second rotating disk and is rotated；First rotating disk is near active mount side
The 3rd fixing device for fixing steel ring is provided with card, be provided between fixed mounting and active mount for
The cloth bracket being wound around muscle is laid on vertical muscle and to steel ring, vertical muscle, the welder being welded between muscle；
Second rotating disk is provided with the first body and the 3rd cylinder in the card of fixed mounting side, on the outer tube wall of the first body
It is provided with the 3rd collar, the piston rod of the 3rd cylinder extends to the external end held of first pipe and is provided with the 4th collar, the 4th set
The external diameter of ring is consistent with the external diameter of the first body, and on third and fourth collar, along its circumference, uniform intervals arrange fourth, fifth bar respectively
Body, one end of the 4th body of rod and the 3rd collar pass through the 7th jointed shaft and constitute the 7th to be articulated and connected, one end of the 5th body of rod and the
Four collars pass through the 8th jointed shaft composition the 8th and are articulated and connected, and the other end of the 4th body of rod and the middle part of the 5th body of rod pass through the 9th
Jointed shaft constitutes the 9th and is articulated and connected, and the other end of the 5th body of rod is provided with the quarter butt along the first body radial arrangement, at quarter butt
In two states, one is: quarter butt extends to the periphery of steel ring for pulling the working position that steel reinforcement cage is walked；It two
For: quarter butt bounces back to the avoidance position in steel ring；It is provided between active mount and fixed mounting for being welded
The device for discharging that steel reinforcement cage is unloaded, device for discharging includes first and second support base below steel reinforcement cage, first and second
Support seat is oppositely arranged along the axially spaced-apart of steel reinforcement cage, and the upper end of first and second support base is provided with the arc for spacer bar cage
Support component, the profile of curved support assembly is consistent with the outline of steel reinforcement cage bottom, and curved support assembly is by first and second arc
Shape part is constituted, and the vertical guide that first and second arcuate member is located along steel reinforcement cage heart line is arranged symmetrically, and first and second arcuate member is mutually close
One end pass through the tenth jointed shaft constitute be articulated and connected, the tenth jointed shaft parallel to steel reinforcement cage heart line arrange, the first arcuate member with
First and second support base is fixedly connected, and the second arcuate member is connected with the tenth drive mechanism, and the tenth drive mechanism is adjusted at arcuate member
In two states, one is: the vertical guide that first and second arcuate member is located along steel reinforcement cage heart line is arranged symmetrically for spacer bar
The support level of cage, it two is: the second arcuate member turns to the unloading to steel reinforcement cage of the lower section of the tenth jointed shaft around the tenth jointed shaft
The avoidance position being avoided；The outside of the second arcuate member is provided with moving cart, and moving cart is along perpendicular to steel reinforcement cage heart line side
To moving, moving cart is provided with the guide face for steel reinforcement cage discharging, guide face is along the direction of travel of moving cart
Oblique arrangement, guide face is a end near one end of the first arcuate member, and guide face is b end away from one end of the first arcuate member,
The height at a end consistent with the height of the tenth jointed shaft and more than b end height.
What technique scheme provided is easy to the welding equipment that building pile foundation steel reinforcement cage is unloaded, and it can achieve to reinforcing bar
The rapid automatized welding of cage.
Brief description
Fig. 1 is the top view of the present invention；
Fig. 2 is the top view of the 3rd fixing device；
Fig. 3 is the structural representation that the 3rd body of rod is in working position；
Fig. 4 is that the 3rd body of rod is in the structural representation avoiding position；
Fig. 5 is the structural representation of the second fixing device；
Fig. 6 is a kind of structural representation of embodiment of the first rotating disk；
Fig. 7 is the assembling schematic diagram of locating part；
Fig. 8 is the structural representation of the another embodiment of the first rotating disk；
Fig. 9 is the structural representation of the first fixing device；
Figure 10 is the attachment structure schematic diagram between the first slide block and the first support arm；
Figure 11 is the structural representation of poking device；
Figure 12 is the side view of deviation correction mechanism；
Figure 13 is the front view of deviation correction mechanism；
Figure 14 is the structural representation of steel reinforcement cage；
Figure 15 is the side view of device for discharging；
Figure 16 is that the second arcuate member is in the structural representation avoiding position；
Figure 17 is the scheme of installation of locating part.
Specific embodiment
In order that objects and advantages of the present invention become more apparent, with reference to embodiments the present invention is carried out specifically
Bright.It should be appreciated that following word is only in order to describe one or more specific embodiments of the present invention, not to the present invention
The protection domain of concrete request carries out considered critical.
The municipal works that the present invention provides are with the welding equipment that steel reinforcement cage is welded, as shown in figure 1, including cloth relatively
The fixed mounting 10 put and active mount 20, active mount 20 is arranged on the first slide rail 201, the first slide rail 201 edge
Spacing direction arrangement between fixed mounting 10 and active mount 20, the first drive mechanism is ordered about active mount 20 and is carried out
Mobile, the first drive mechanism can be Motor drive or air cylinder driven；Set respectively on fixed mounting 10 and active mount 20
Put first and second rotating disk 11,21 positioned opposite with one heart, first and second rotating disk 11,21 is rotatably installed in fixed mounting 10 and respectively
On active mount 20, the second drive mechanism is ordered about first and second rotating disk 11,21 and is rotated, and the second drive mechanism can be motor
Drive mechanism, the first rotating disk 11 is provided with the 3rd solid for fix steel ring a1 in the card of active mount 20 side
Determine device 40, be provided between fixed mounting 10 and active mount 20 and be wound on vertical muscle a2 around muscle a3 for laying
Cloth bracket 80 and to steel ring a1, vertical muscle a2, the welder being welded between muscle a3.
The present invention is the welding realizing different size is indulged muscle a2, that is, needs to adjust the clamping hole being adapted to vertical muscle a2
Clamped, the present invention can take the following two kinds technical scheme to be implemented:
The first scheme as shown in Figure 8,9, 10, that is, the first rotating disk 11 has been provided at circumferentially spaced for supporting along it
First fixing device 11a of vertical muscle a2, the first fixing device 11a and the first rotating disk 11 constitute slip along the radial direction of the first rotating disk 11
Guiding cooperation, the 3rd drive mechanism is connected with the first fixing device 11a and orders about the first fixing device 11a along the first rotating disk 11
Radial direction move, the 3rd drive mechanism can be constituted for cylinder, and the second rotating disk 21 is provided for the end of steel reinforcement cage is entered
Second fixing device 50 of row clamping；First fixing device 11a includes first slide 11a, along the first rotating disk in first slide 11a
11 axial direction opens up first through hole 11h passing through for vertical muscle a2, and first slide 11a is extended to the outside of the first rotating disk 11
There are three the first support arms, the first support arm 11b is arranged in the peripheral uniform intervals of first through hole 11h, the first support arm 11b's
One end and first slide 11a constitute first and are articulated and connected and constitute first the first jointed shaft 60 ° of angles of two twenty percents being articulated and connected
Arrangement, the other end of the first support arm 11b is rotatablely equipped with the first deflector roll 11c, heart line two twenty percent of the first deflector roll 11c respectively
60 ° of angle arrangements, the middle part of the first support arm 11b is hinged by one end composition second of the second jointed shaft and the first body of rod 11e
Connect, first slide 11a is additionally provided with three the first slide block 11d, the first slide block 11d is located at the first support arm 11b's respectively
Outside, the first slide block 11d passes through the first chute of setting in first slide 11a, the first guide rod 11f and first slide 11a along the
The radial direction of one through hole 11h constitutes slide-and-guide cooperation, the first guide rod 11f is arranged with and orders about the first slide block 11d near first
The first compression spring 11g that through hole 11h center moves, the other end of the first body of rod 11e and the first slide block 11d pass through the 3rd
Jointed shaft constitutes the 3rd and is articulated and connected, and first, second and third jointed shaft is all corresponding with the first deflector roll 11c to be arranged in parallel.Above-mentioned technology
The first fixing device 11a that scheme provides, adjusts the first fixing device 11a and the first rotating disk 11 center of circle by the 3rd drive mechanism
Distance, realize welding to different size steel reinforcement cage；In addition, by the first fixing device 11a of said structure, it can be fitted
The size of muscle a2 should be indulged and adaptable change occurs, realize different size is indulged with fixation and the conveying of muscle a2.
More specifically scheme is: the middle part of the first deflector roll 11c is arranged to convex, the roller of vertical muscle a2 and the first deflector roll 11c
Face is linear contact lay.First rotating disk 11 offers the second chute in the card of fixed mounting 10 side, and first slide 11a is led to
Cross the second chute and the first rotating disk 11 constitutes slide-and-guide cooperation, the 3rd drive mechanism includes the first cylinder, the work of the first cylinder
Stopper rod is connected with first slide 11a, and first slide 11a is provided with the latch assembly locked that it is slided, locking group
Part can be constituted for latch.
Second technical scheme as shown in Figure 6,7, that is: offer on the first rotating disk 11 and lead to for vertical muscle a2 passes through second
Hole 112, the second through hole 112 ringwise radial arrangement (the second through hole 112 is provided with some circles on the first rotating disk, and each encloses
Second through hole 112 arranged concentric), the diameter with diameter greater than vertical muscle a2 of the second through hole 112, the first rotating disk 11 is installed away from activity
It is provided with the second axle body 111, the second axle body 111 and the first rotating disk 11 arranged concentric, on the second axle body 111 in seat 20 side cards
It is arranged with and may make up the locating part of detachable connection cooperation with it, locating part by internal ring 113, outer shroud 114 and connects inner and outer rings
113rd, 114 the second connecting rod composition, the internal diameter of outer shroud 114 is consistent with the diameter of the circle that muscle a2 vertical on steel reinforcement cage encloses.
This kind of scheme carries out a2 support by different the second through hole 112 away from the first rotating disk 11 center of circle of setting to vertical muscle, because second is logical
The aperture in hole 112 be more than vertical muscle a2 diameter it is therefore desirable to setting locating part carry out spacing, can on the ring wall of internal ring 113 with
Groove is opened up, the flute length direction of groove is consistent with the length direction of vertical muscle a2, groove at second through hole 112 opposite position
Section is semicircle.So by locating part, vertical muscle is carried out spacing, vertical muscle a2 is constrained on internal ring 113 ring wall and the second through hole
Region between 112 hole walls, vertical muscle a2 is also linear contact lay with internal ring 113 ring wall and the second through hole 112 hole wall, therefore indulges muscle a2
The friction slided is little, adapts to the welding that different size indulges muscle.
In above two technical scheme, the first is more complicated than second structure, but second needs the different chi of setting
Very little locating part is mated, and can be implemented using that technical scheme according to concrete selection the in scene.First and second rotating disk 11,
21 structure is identical, the structure of first and second fixing device may be the same or different.
The municipal works that the present invention provides with the welding equipment that steel reinforcement cage is welded, its can achieve to steel ring a1,
Vertical muscle a2 and around the welding between muscle a3 it is not necessary to artificial to it between overlap.Therefore realize between steel ring and vertical muscle
And the reliability overlap joint between vertical muscle and steel ring is particularly important.The further scheme of the therefore present invention is, as Fig. 2,3,4 institute
Show, the first rotating disk 11 is extended the first axle body 41 of suspension shape, the first axle body in the card of active mount 20 side
41 and the first rotating disk 11 arranged concentric, the 3rd fixing device 40 includes the sleeve being removably mounted on the first axle body 41, set
Cylinder is made up of the head rod of inner tube 472, outer tube 471 and connection inner and outer pipe, and steel ring a1 arrangement shape is set in outer tube 471
Tube wall on, the first axle body 41 suspension end be provided with the second cylinder 42 arranged along its length, the work of the second cylinder 42
First collar 43 is provided with stopper rod, the end of the first axle body 41 is provided with second collar 44, along its circumference on first and second collar
Uniform intervals arrange second and third body of rod respectively, and one end of second body of rod 45 and first collar 43 pass through the 4th jointed shaft and constitute the
Four are articulated and connected, and one end of the 3rd body of rod 46 and second collar 44 pass through the 5th jointed shaft composition the 5th and be articulated and connected, the second bar
Pass through the 6th jointed shaft and constitute the 6th to be articulated and connected in the middle part of the other end of body 45 and the 3rd body of rod 46, the 3rd body of rod 46 another
End is in two states, and one is: the 3rd body of rod 46 and the end phase of sleeve recline, the other end end of the 3rd body of rod 46 extends
To the working position of outer tube 471 periphery, as shown in Figure 2,3；It two is: the 3rd body of rod 46 and the end of sleeve are separated, the 3rd bar
The other end of body 46 is located at the avoidance position within outer tube 471, as shown in Figure 4；The top of the first axle body 41 is provided with perpendicular
The first crossbeam 60 of arrangement, the two ends of first crossbeam 60 are provided with poking device, and poking device includes suspending the first of shape arrangement in midair
Column, the lower end of the first column is provided with the first axial arranged longeron 61 along the first axle body 41, and the first longeron 61 is arranged
There is walking dolly 62, along axially spaced-apart setting first and second driving lever 63,64 of the first axle body 41 on walking dolly 62, first and second group
Spacing between bar 63,64 is consistent with the bar diameter constituting steel ring a1, and first and second driving lever 63,64 is along the first axle body 41
Radial arrangement, poking device along first crossbeam 60 height direction with its constitute slide-and-guide cooperation, the 4th drive mechanism with
Poking device is connected, and the 6th drive mechanism is ordered about walking dolly 62 and moved on the first longeron 61, the seven, the eight driving machines
Structure adjusts first and second driving lever 63,64 and is stretched along the radial direction of the first axle body 41, the four, the seven, eight drive mechanisms can be cylinder structure
Become, the 6th drive mechanism can be constituted for motor, first and second driving lever 63,64 can be that the piston rod of cylinder is constituted.By setting the
First, two driving lever 63,64 realizes steel ring a1 is stirred.During initial operation, steel ring a1 is arranged on sleeve away from the 3rd
One end of the body of rod 46, during material toggling, first rod for stiring materials 63 is in convex liter of state, second rod for stiring materials 64 is in retracted state, the first material toggling
The tube wall gap cooperation of the end of bar 63 and outer tube 471, now walking dolly 62 is to the side shifting away from the 3rd body of rod 46, directly
Material toggling end to first rod for stiring materials 63 is leant with the steel ring a1 being set on sleeve, and walking dolly 62 cannot continue to move to,
Now second rod for stiring materials 64 is converted between the convex liter of state adjacent steel ring a1 of insertion by retracted state, simultaneously: first rod for stiring materials
63 switch to retracted state by convex liter of state, and the moving direction of walking dolly 62 changes, to the side near the 3rd body of rod 46
Mobile, such second rod for stiring materials 64 promotes the steel ring a1 between first and second rod for stiring materials 63,64 to be translated, and steel ring a1 puts down
Move to and lean with the 3rd body of rod 46 being in working position, now start the first welding mechanism between steel ring a1 and vertical muscle a2
Welded, after welding terminates, poking device is moved to the side away from sleeve, the 3rd body of rod 46 is switched to by working position
Avoid position, active mount 20 pulls steel reinforcement cage to be translated, until need to carry out welded reinforcement circle a1 and vertical muscle a2 next time
Shi Chongfu aforesaid operations, so repeatedly, for adapting to the welding of different steel reinforcement cages, need to arrange various sizes of sleeve and carry out coupling makes
With.
Specific scheme is: the tube wall of outer tube 471 is followed successively by steel layer, elastic layer and gel coating resin from the inside to the outside, this structure
Outer tube 471 can be easy to rod for stiring materials and stir steel ring a1 translated, prevent steel ring a1 stuck in moving process；Welding
Device includes the first welding mechanism with the corresponding arrangement of first collar 43, and the first welding mechanism is used for indulging muscle a2 and steel ring a1
Between welding, the first welder can adopt existing cantilevered welding mechanism.
The municipal works that the present invention provides, with the welding equipment that steel reinforcement cage is welded, need to pull the reinforcing bar being welded
Cage is translated so that unwelded part moves to the weld part of welder.Second rotating disk 21 is near fixed mounting 10 1
First body 51 and the 3rd cylinder 52 are provided with the card of side, the outer tube wall of the first body 51 are provided with the 3rd collar 54,
The end that the piston rod of the 3rd cylinder 52 extends to the first body 51 outer end is provided with the 4th collar 53, the external diameter of the 4th collar 53
Consistent with the external diameter of the first body 51, on third and fourth collar, along its circumference, uniform intervals arrange fourth, fifth body of rod respectively, the
One end of four bodies of rod 56 and the 3rd collar 54 pass through the 7th jointed shaft and constitute the 7th to be articulated and connected, one end of the 5th body of rod 55 and the
Four collars 53 pass through the 8th jointed shaft composition the 8th and are articulated and connected, and the other end of the 4th body of rod 56 and the middle part of the 5th body of rod 55 lead to
Cross the 9th jointed shaft and constitute and the 9th be articulated and connected, the other end of the 5th body of rod 55 is provided with short along the first body 51 radial arrangement
Bar 57, quarter butt 57 is in two states, and one is: the periphery that quarter butt 57 extends to steel ring a1 is used for pulling steel reinforcement cage to enter every trade
The working position walked；It two is: the avoidance position that quarter butt 57 bounces back in steel ring a1, specifically as shown in Figure 5.By said structure
Pull unit, it can pull steel reinforcement cage be translated in welding, impact will not be produced on the unloading of steel reinforcement cage simultaneously it is ensured that
Steel reinforcement cage automatic welding.
Around muscle winding to vertical muscle a3 peripheral when may there is certain error, so may result in around muscle a3 and vertical muscle
Actual welding point between a2 is not consistent with the soldering turret of welder it is therefore desirable to the winding of opposing connection muscle a3 is rectified a deviation, this
Invention is specifically implemented using technical scheme shown in Figure 12,13, that is: around muscle a3 on drum, drum rotates to be fixed
On cloth bracket 80, the axial direction of drum parallels arrangement with vertical muscle a2, and the side of cloth bracket 80 is provided with and exists for opposing connection muscle a3
The deviation correcting device that winding on vertical muscle a2 is rectified a deviation, deviation correcting device includes above steel reinforcement cage the second cross beam 70 of setting, and second
Lifting platform 73 is provided with crossbeam 70, lifting platform 73 is provided with the correction bar 71 of three suspention shape arrangements, under correction bar 71
End sets gradually correction part 72 along the pitch being wound around around muscle a3, and correction part 72 is prong downwards and prong is gradually increased
Y-piece is constituted, by the arrangement circuit of three correction parts 72 of three correction bar 71 lower end setting and the shape around the wanted winding of muscle a3
Consistent, therefore, it can be rectified a deviation in winding on vertical muscle a2 for the opposing connection muscle a3；Deviation correcting device is in two states, and one is:
Lifting platform 73 is descending, is located at the correction position rectified a deviation in the prong of correction part 72 around muscle a3, and it two is that deviation correcting device is located at and indulges
The avoidance position that the outside of muscle a2 is avoided to the rotation of steel reinforcement cage.Thus ensureing that the reliability around muscle a3 is wound around it is ensured that welding matter
Amount.Welder includes the second welding mechanism of arrangement corresponding with deviation correcting device, the second welding mechanism be used for indulging muscle a2 with around
Welding between muscle a3, the second welder can adopt existing cantilevered welding mechanism, and lifting platform 73 can be adjusted using cylinder
It is lifted.
In addition, when steel reinforcement cage is longer, in order to ensure the movement of vertical muscle a2, can adopting the following technical scheme that further and carry out reality
Apply, as shown in figure 1, welding equipment also includes special operations mounting seat 30, fixed mounting 10 is located at special operations mounting seat 30
And active mount 20 between, special operations mounting seat 30 is provided with rotating shaft, the axle of rotating shaft near the side of fixed mounting 10
End is provided with the 3rd rotating disk 31, and the 3rd rotating disk 31 offers the third through-hole passing through for vertical muscle a2, third through-hole ringwise spoke
Penetrate shape arrangement (third through-hole is provided with some circles on the 3rd rotating disk, and respectively encloses third through-hole arranged concentric), third through-hole
With diameter greater than the diameter of vertical muscle a2, first, second and third rotating disk arranged concentric, special operations mounting seat 30 is arranged on the first slide rail 201
On, the 9th drive mechanism is ordered about special operations mounting seat 30 and is moved, special operations mounting seat 30 and active mount 20
Movement is consistent, and the 9th drive mechanism can be consistent with the first drive mechanism, and both operations are consistent.In addition also may be used
Some support bases are set between active mount 20 and fixed mounting 10 and fixed mounting and special operations mounting seat,
Avoid the hanging of steel reinforcement cage long spacing, the setting of support base should meet the not translation on steel reinforcement cage and rotate generation impact.
Secondly as the steel reinforcement cage volume being welded is larger, for the ease of the unloading of steel reinforcement cage, the present invention is also in activity peace
Be provided with device for discharging 90 for being unloaded the steel reinforcement cage being welded between dress seat and fixed mounting, such as Figure 15,16,
Shown in 17, device for discharging 90 includes first and second support base 91 below steel reinforcement cage, and first and second support base 91 is along steel reinforcement cage
Axially spaced-apart be oppositely arranged, (first and second support base 91 can be separately fixed on first and second lifting platform 92, first and second liter
Fall platform 92 can adjust it using cylinder and be lifted), the upper end of first and second support base 91 is provided with the arc for spacer bar cage
Shape support component, the profile of curved support assembly is consistent with the outline of steel reinforcement cage bottom, and curved support assembly is by first and second
Arcuate member 93,94 is constituted, and the vertical guide that first and second arcuate member 93,94 is located along steel reinforcement cage heart line is arranged symmetrically, and first and second
The mutually close one end of arcuate member 93,94 is passed through the tenth jointed shaft composition and is articulated and connected, and the tenth jointed shaft is parallel to steel reinforcement cage heart line
Arrangement, the first arcuate member 93 is fixedly connected with first and second support base 91, and the second arcuate member 94 is connected with the tenth drive mechanism,
Tenth drive mechanism adjusts arcuate member and is in two states, and one is: first and second arcuate member 93,94 is located along steel reinforcement cage heart line
Vertical guide be arranged symmetrically support level for spacer bar cage, it two is: the second arcuate member 94 rotates around the tenth jointed shaft
The avoidance position unloading of steel reinforcement cage being avoided to the lower section of the tenth jointed shaft；The outside of the second arcuate member 94 is provided with movement
Dolly 95, moving cart 95 moves along perpendicular to steel reinforcement cage heart line direction, and moving cart 95 is provided with for steel reinforcement cage
The guide face 951 of discharging, guide face 951 is obliquely arranged along the direction of travel of moving cart 95, and guide face 951 is near first
One end of arcuate member 93 is a end, and guide face 951 is b end away from one end of the first arcuate member 93, and the height at a end is hinged with the tenth
The height of axle consistent and more than b end height.The steel reinforcement cage being so welded passes through guide face 951 rolling and is unloaded.The
First, two support bases 91 can be fixed or can be lifted, and when it is fixed, it can be used for unloading of steel reinforcement cage
Material, and in welding, steel reinforcement cage can be supported, prevent the hanging of steel reinforcement cage large span.
More detailed scheme is to be provided with circular rib 931 on the concave surface of curved support assembly, and circular rib 931 is flat
Row is spaced along the circumference of steel reinforcement cage in the heart line direction arrangement of steel reinforcement cage, circular rib 931 on the concave surface of curved support assembly
Setting, the length of circular rib 931 is consistent with the length of curved support assembly, circular rib 931 can be reinforcing bar or other
The circular thin bar construction of material.Guide face 951 is constituted for the two guide rail pole 95a that relative tilt is arranged, the section of guide rail pole 95a is
Circle, the angle of inclination in guide face 951 is 2～2.5 °, be provided between two guide rail pole 95a for steel reinforcement cage in guide face
The bolster 96 being scrolled into row buffering on 951, bolster 96 is along the length direction interval setting of guide rail pole 95a, bolster 96
It is rod member or plate composition, bolster 96 is in tilted layout and incline direction is contrary with the incline direction in guide face 951, bolster 96
Middle part be articulated and connected by the 11st jointed shaft with moving cart 95, the 11st jointed shaft is parallel to the heart line direction of steel reinforcement cage
Arrangement, the lower end of bolster 96 is connected with extension spring 98, and the upper end that bolster 96 is ordered about in extension spring 98 protrudes from the upper of guide face 951
Side, is provided with the rotation to bolster 96 and carries out spacing gag lever post 97 between two guide rail pole 95a, gag lever post 97 is located at bolster
96 upside, gag lever post 97 is arranged perpendicular to guide rail pole 95a.Tenth drive mechanism can be cylinder composition, the cylinder body of cylinder and work
Stopper rod is articulated and connected with the second arcuate member respectively, and first and second arcuate member can be plate or rod member bending is welded.
During concrete operations, first and second support base may be provided at 70 between active mount 20 and second cross beam, the first support
Seat is arranged between active mount 20 and the second support base, and the first support base and the first slide rail 201 are along the heart line side of steel reinforcement cage
It is connected to constituting slide-and-guide, the 12nd drive mechanism is ordered about the first support base and moved, outside first and second support base
Side is respectively provided with moving cart, moving cart 95 and cloth bracket 80 be placed in steel reinforcement cage two outside.
Carry out steel reinforcement cage welding using the municipal works that the present invention provides with the welding equipment that steel reinforcement cage is welded
Concrete grammar is as follows:
Assembling steel ring, vertical muscle, around muscle: the size according to steel reinforcement cage to be welded is arranged on the from the sleeve of corresponding size
On one axis body 41, the 3rd drive mechanism is adjusted to the position of the first fixing device 11a, and steel ring a1 arrangement is set in set
On cylinder, then vertical muscle a2 is passed through the first fixing device and the 3rd rotating disk 31 to be fixed, the end of vertical muscle a2 extends to sleeve
Outside, will be fixed on cloth bracket 80 around muscle a3, preparation completes；
Or: the size according to steel reinforcement cage to be welded is arranged on the first axle body 41 from the set jacket casing of corresponding size, choosing
The locating part taking adaptable size is arranged on the second axle body 111, then carries out vertical muscle a2 through first and third rotating disk 11,31
Fixing, the end of vertical muscle a2 extends to the outside of sleeve, will be fixed on cloth bracket 80 around muscle a3, preparation completes；
Welding between steel ring a1 and vertical muscle a2: before a steel ring a1 starts welding, the 3rd body of rod 46 is in work
Position, poking device moves to the side near outer tube 471, and first rod for stiring materials 63 is in convex liter of state, second rod for stiring materials 64
It is in retracted state, the end of first rod for stiring materials 63 is coordinated with the tube wall gap of outer tube 471, and walking dolly 62 is to away from the 3rd bar
One side shifting of body 46, until the material toggling end of first rod for stiring materials 63 and the steel ring a1 being set on sleeve lean, (walking is little
Car 62 cannot continue to move to), now, second rod for stiring materials 64 by retracted state be converted to convex liter of state insert adjacent steel ring a1 it
Between, first rod for stiring materials 63 switchs to retracted state by convex liter of state, and the moving direction of walking dolly 62 changes, to the close 3rd
One side shifting of the body of rod 46, the steel ring a1 between first and second rod for stiring materials 63,64 of second rod for stiring materials 64 promotion simultaneously is moved
Dynamic, until steel ring a1 is mobile extremely leaning with the 3rd body of rod 46 being in working position, now start the first welding mechanism to steel
Welded between rib ring a1 and vertical muscle a2, during welding, the second drive mechanism is ordered about steel reinforcement cage and rotated it is ensured that every vertical muscle
A2 and steel ring a1 reliably welds, and during welded reinforcement circle a1 and vertical muscle a2, steel reinforcement cage is not translated, and after welding terminates, will dial
Material device moves to the side away from sleeve, and the 3rd body of rod 46 is switched to avoid position by working position, and steel reinforcement cage is translated, when
When the distance of steel reinforcement cage translation reaches the spacing between two steel rings, repeat aforesaid operations and carry out steel ring a1 and vertical muscle next time
Welding between a2, so repeatedly；When welding between steel ring a1 and vertical muscle a2, deviation correction mechanism is in avoidance position；
Welding between muscle a3 and vertical muscle a2: when first steel ring a1 being welded runs to deviation correcting device, will
It is bent into, around the end of muscle a3, the weld that hook is fixed on steel ring a1 and vertical muscle a2, start the second fixing device so that quarter butt
57 are in working position, are wrapped on vertical muscle a2 around muscle a3, and startup deviation correction mechanism is at correction position to be carried out for opposing connection muscle a3
Correction, starts after the completion of correction and is welded between the second welding mechanism opposing connection muscle and vertical muscle；Welding terminates rear deviation correction mechanism and returns
It is multiple that to avoiding position, first and second drive mechanism is ordered about steel reinforcement cage and is rotated and translate, when run to next around muscle and vertical muscle weldering
During contact, repeat aforesaid operations and carry out the welding between muscle a3 and vertical muscle a2 next time, so repeatedly；Around muscle a3 and vertical muscle a2
Between weld when, poking device be in avoidance position.
Welding between one steel ring a1 and each vertical muscle a2 executes the welding between muscle a3 and vertical muscle a2 after terminating；Hold
During welding between muscle a3 and vertical muscle a2 for the row, if the translation distance of steel reinforcement cage reaches default spacing between two steel ring a1
When, then the welding between execution steel ring a1 and each vertical muscle a2, so it is repeated up to whole steel reinforcement cage welding and finishes, welding finishes
Using cutting device, vertical muscle a2 is blocked afterwards；
The unloading of steel reinforcement cage: during steel reinforcement cage welding, the second arcuate member is in support level, and the 12nd drive mechanism orders about first
Support base moves with the movement of steel reinforcement cage, and after steel reinforcement cage welding terminates, the first support base stops moving, and adjusts at quarter butt
In avoiding position, the first drive mechanism is ordered about active mount and is continued to move to until the second fixing device is completely de- from steel reinforcement cage
From, adjust moving cart near steel reinforcement cage one side shifting until guide face a end arrangement corresponding with the tenth jointed shaft, the tenth
Drive mechanism adjusts the second arcuate member and is in avoidance position, and steel reinforcement cage rolls unloading from guide face 951, and unloading terminates rear each device
RestPose, carry out the welding of next steel reinforcement cage.During discharging, two moving carts 95 are located between two second arcuate members, and two
Moving cart 95 is along the heart line direction interval setting of steel reinforcement cage.
With the welding equipment that steel reinforcement cage is welded, it can achieve fast to steel reinforcement cage for the municipal works that the present invention provides
Fast automatic welding.
The above is only the preferred embodiment of the present invention it is noted that ordinary skill people for the art
For member, after knowing content described in the present invention, under the premise without departing from the principles of the invention, it can also be made some
Equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.
Claims (1)
1. a kind of be easy to welding equipment that building pile foundation steel reinforcement cage unloaded it is characterised in that: include fixation positioned opposite
Mounting seat and active mount, active mount is arranged on the first slide rail, and the first drive mechanism is ordered about active mount and carried out
Mobile；First and second rotating disk positioned opposite with one heart is respectively provided with fixed mounting and active mount, the first rotating disk rotates peace
It is contained on fixed mounting, the second rotating disk is rotatably installed on active mount, the second drive mechanism is ordered about first and second rotating disk and entered
Row rotates；First rotating disk is provided with the 3rd fixing device for fixing steel ring in the card of active mount side,
It is provided between fixed mounting and active mount for the cloth bracket being wound around muscle being laid on vertical muscle and to steel
Rib ring, vertical muscle, the welder being welded between muscle；Second rotating disk is provided with the card of fixed mounting side
First body and the 3rd cylinder, the outer tube wall of the first body is provided with the 3rd collar, and the 3rd cylinder piston rod is located at first pipe
External side, the end of the 3rd cylinder piston rod is provided with the 4th collar, the external diameter of the 4th collar and the external diameter phase one of the first body
Cause, the 3rd collar arranges the 4th body of rod along its circumferential uniform intervals, along its circumferential uniform intervals setting the 5th on the 4th collar
The body of rod, one end of the 4th body of rod and the 3rd collar pass through the 7th jointed shaft and constitute the 7th to be articulated and connected, one end of the 5th body of rod with
4th collar passes through the 8th jointed shaft and constitutes the 8th to be articulated and connected, and the middle part of the other end of the 4th body of rod and the 5th body of rod is by the
Nine jointed shafts constitute the 9th and are articulated and connected, and the other end of the 5th body of rod is provided with the quarter butt along the first body radial arrangement, quarter butt
It is in two states, one is: quarter butt extends to the periphery of steel ring for pulling the working position that steel reinforcement cage is walked；It two
For: quarter butt bounces back to the avoidance position in steel ring；It is provided between active mount and fixed mounting for being welded
The device for discharging that steel reinforcement cage is unloaded, device for discharging includes first and second support base below steel reinforcement cage, first and second
Support seat is oppositely arranged along the axially spaced-apart of steel reinforcement cage, and the upper end of first and second support base is provided with the arc for spacer bar cage
Support component, the profile of curved support assembly is consistent with the outline of steel reinforcement cage bottom, and curved support assembly is by first and second arc
Shape part constitute, the mutually close one end of first and second arcuate member pass through the tenth jointed shaft constitute be articulated and connected, the tenth jointed shaft parallel to
Steel reinforcement cage heart line is arranged, the first arcuate member is fixedly connected with first and second support base, and the second arcuate member is connected with the tenth drive mechanism
Connect, the tenth drive mechanism adjusts arcuate member and is in two states, and one is: first and second arcuate member is located along steel reinforcement cage heart line
Vertical guide is arranged symmetrically the support level for spacer bar cage, and it two is: the second arcuate member turns to around the tenth jointed shaft
The avoidance position that the lower section of ten jointed shafts is avoided to the unloading of steel reinforcement cage；The outside of the second arcuate member is provided with moving cart,
Moving cart, along moving perpendicular to steel reinforcement cage heart line direction, moving cart is provided with the guide for steel reinforcement cage discharging
Face, guide face is obliquely arranged along the direction of travel of moving cart, and guide face is a end near one end of the first arcuate member, leads
Charge level away from the first arcuate member one end be b end, the height at a end consistent with the height of the tenth jointed shaft and be more than b end height
Degree.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510468538.XA CN105033518B (en) | 2015-07-29 | 2015-07-29 | Welding device enabling building pile foundation reinforcement cage to be conveniently unloaded |
| CN201610403246.2A CN105945463A (en) | 2015-07-29 | 2015-07-29 | Mechanical equipment for welding steel reinforcement cage of building pile foundation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510468538.XA CN105033518B (en) | 2015-07-29 | 2015-07-29 | Welding device enabling building pile foundation reinforcement cage to be conveniently unloaded |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610403246.2A Division CN105945463A (en) | 2015-07-29 | 2015-07-29 | Mechanical equipment for welding steel reinforcement cage of building pile foundation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105033518A CN105033518A (en) | 2015-11-11 |
| CN105033518B true CN105033518B (en) | 2017-01-25 |
Family
ID=54440796
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510468538.XA Expired - Fee Related CN105033518B (en) | 2015-07-29 | 2015-07-29 | Welding device enabling building pile foundation reinforcement cage to be conveniently unloaded |
| CN201610403246.2A Withdrawn CN105945463A (en) | 2015-07-29 | 2015-07-29 | Mechanical equipment for welding steel reinforcement cage of building pile foundation |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610403246.2A Withdrawn CN105945463A (en) | 2015-07-29 | 2015-07-29 | Mechanical equipment for welding steel reinforcement cage of building pile foundation |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN105033518B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109773397B (en) * | 2019-01-18 | 2020-09-29 | 重庆工商职业学院 | Welding positioner for steel reinforcement cage |
| CN112355499B (en) * | 2020-10-19 | 2022-10-25 | 裘益雯 | Square steel reinforcement cage forming and welding device |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1409435A1 (en) * | 1986-06-16 | 1988-07-15 | Завод Железобетонных Изделий N5 Треста "Стройдеталь" Главкиевгорстроя | Arrangement for making spatial reinforcing cages |
| JP2505396B2 (en) * | 1994-05-13 | 1996-06-05 | 平岡金属工業株式会社 | Cooling method and device for rotating electrode of rebar knitting machine |
| JP2001314997A (en) * | 2000-04-28 | 2001-11-13 | Mitsubishi Heavy Ind Ltd | Automatic welding machine |
| ITMC20070150A1 (en) * | 2007-07-20 | 2009-01-21 | Leo Ferrari | DEVICE FOR ASSEMBLY OF METAL CAGES FOR POLES OR SIMILAR IN REINFORCED CONCRETE. |
| CN101700555B (en) * | 2009-11-20 | 2011-06-15 | 天津市建科机械制造有限公司 | Automatic wielding mechanical device for forming machine of numerical control reinforcing cage |
| CN102009296A (en) * | 2010-09-30 | 2011-04-13 | 江苏江桥机械制造有限公司 | Wire-releasing type automatic reducing seam welder |
| CN202622211U (en) * | 2012-05-23 | 2012-12-26 | 宁波浙东新冈建材设备有限公司 | Manufacturing device of reinforcement cage of centrifugal concrete tubular pile |
| CN103273232B (en) * | 2013-05-24 | 2015-04-08 | 建科机械（天津）股份有限公司 | Novel automatic welding device of reinforcing cage forming machine |
| CN203495431U (en) * | 2013-08-28 | 2014-03-26 | 四平欧维姆机械有限公司 | Adjustable automatic mounting mechanism for inner hoop rings of steel reinforcement cage |
| CN203936514U (en) * | 2014-06-30 | 2014-11-12 | 深圳市康振机械科技有限公司 | Online docking reinforcing bar cage seam welding |
| CN204135537U (en) * | 2014-09-16 | 2015-02-04 | 广东华盟路桥工程有限公司 | A kind of steel reinforcement cage forming machine system |
| CN104526144B (en) * | 2014-12-30 | 2016-09-28 | 建科机械（天津）股份有限公司 | A kind of welder of reinforcing bar cage seam welding |
-
2015
- 2015-07-29 CN CN201510468538.XA patent/CN105033518B/en not_active Expired - Fee Related
- 2015-07-29 CN CN201610403246.2A patent/CN105945463A/en not_active Withdrawn
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| Publication number | Publication date |
|---|---|
| CN105033518A (en) | 2015-11-11 |
| CN105945463A (en) | 2016-09-21 |
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Inventor after: Wang Li Inventor after: Wang Lei Inventor after: Bi Qiongyuan Inventor after: Ge Haixia Inventor after: Zhang Ying Inventor after: Li Wenpei Inventor after: Han Yujie Inventor after: Xu Yahui Inventor after: Guan Rong Inventor before: Zhu Yubing |
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Effective date of registration: 20161228 Address after: 453000 Henan city of Zhengzhou province Huanghe Science and Technology College South Campus Zijingshan Road No. 666 Applicant after: Huanghe S & T College Address before: Anqing City, Anhui province 246004 Township Yuexi County Yao Shen Qiao Cun Nan Chong Group No. 4 Applicant before: Zhu Yubing |
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