CN203495431U - Adjustable automatic mounting mechanism for inner hoop rings of steel reinforcement cage - Google Patents
Adjustable automatic mounting mechanism for inner hoop rings of steel reinforcement cage Download PDFInfo
- Publication number
- CN203495431U CN203495431U CN201320526389.4U CN201320526389U CN203495431U CN 203495431 U CN203495431 U CN 203495431U CN 201320526389 U CN201320526389 U CN 201320526389U CN 203495431 U CN203495431 U CN 203495431U
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- China
- Prior art keywords
- cranse
- reinforcement cage
- steel reinforcement
- adjustable automatic
- mounting mechanism
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- Expired - Lifetime
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Abstract
The utility model discloses an adjustable automatic mounting mechanism for inner hoop rings of a steel reinforcement cage, wherein the adjustable automatic mounting mechanism is used when the steel reinforcement cage for a bridge pile foundation is manufactured by using steel reinforcements in the field of construction machinery. According to the adjustable automatic mounting mechanism, a hydraulic jack with a displacement sensor and one end of a force transmission member are in close contact through a rotary transition member, and a hoop ring transmission member which moves in a fixed sleeve and a hoop ring adjustment member which is fixedly arranged on the fixed sleeve are arranged at the other end of the force transmission member. According to the adjustable automatic mounting mechanism, the inner hoop rings can be sequentially conveyed into the steel reinforcement cage according to a set distance, and the diameter size of mounted inner hoop rings can be adjusted convenient and quickly; the adjustable automatic mounting mechanism has the unique advantages of being advanced in design concept, scientific and reasonable in structure, convenient in disassembly and transportation, convenient and flexible in use, simple, convenient and easy in operation, flexible in site adaptation, quick and efficient in operation, stable and reliable in work and superior in product performance, being economical and practical, being applicable to popularization and application, and the like.
Description
Technical field
The utility model belongs to the automatic installation mechanism in building machinery field, particularly relates to a kind of automatic installation mechanism using while utilizing reinforcing bar to manufacture the steel reinforcement cage that bridge pile foundation uses.
Background technology
Along with scientific and technical progress, the fast development of communication, large span complexity bridge continues to bring out.Especially the fast development of highway, has proposed new higher requirement to bridge construction.On new, large, strange basis, also necessary speed is fast, the duration is short.In order to adapt to fast-developing needs people, developed to revolve and dug brill, made digging efficiency improve tens times.Simultaneously supporting steel reinforcement cage also changes automatic establishment into by hand weaving with it.Steel reinforcement cage forming machine can time processing moulding steel reinforcement cage, significantly improves production efficiency, reduces labour intensity, for important positive role has been brought into play in Push Technology progress.But can only the automatic welding outer stirrup of current described equipment, still cannot put into accurately steel reinforcement cage and realize the reasonable placement in welding position for the interior stirrup (circle) of made steel reinforcement cage, and just more cannot realize the interior stirrup (circle) of different-diameter.These all must be by artificial and complete in shutdown situation.The practice of producing from steel reinforcement cage shows, to the steel reinforcement cage of larger diameter (over 1.5 meters) as not only do not met the requirements of mechanical strength without interior stirrup, and it is circular under the pressure of main muscle, to make steel reinforcement cage lateral cross section form duck's egg, bearing capacity and product quality are greatly reduced, the construction quality and the service life that directly affect bridge pile foundation, range of application also will be restricted.Therefore, if can design, a kind ofly interior cranse is put into steel reinforcement cage accurately and realizes the reasonable placement in welding position, just and the adjustable automatic installation mechanism of steel reinforcement cage cranse that putting into of cranse in different-diameter automatically adjusted become this field and thirst for the technical barrier solving.
Utility model content
The utility model is to provide the adjustable automatic installation mechanism of cranse in a kind of steel reinforcement cage, mainly cannot put into accurately steel reinforcement cage reasonable placement in welding position in order to solve in the steel reinforcement cage existing in prior art cranse, and the problem that cannot automatically adjust of putting into the interior cranse of different-diameter.
The utility model will take following technical scheme to realize: this utility model will be provided with hydraulic jack and Force transmission parts one end close contact of displacement transducer by rotation transition member, at the other end of Force transmission parts, be provided with at the cranse driving member of fixed cover in-pipe and will be fixed on the cranse adjustment means on fixed sleeving.
Described cranse driving member is to be symmetrical arranged the scalable adjusting rod in four guide pipes and guide pipe on the set mobile sleeve pipe in Force transmission parts end, described adjusting rod is fixedly connected with the set tooth plate with tooth bar of transmission case body, and drives the chain baffle plate on chain to rotate through the first gear, the second gear and with the coaxial chain gear transmission being connected of the second gear.
Described cranse adjustment means is on the fixed sleeving of mobile jacket exterior, to be symmetrical arranged four groups of guide pipes and the scalable adjusting rod in guide pipe, and described adjusting rod and guide pipe are adjusted bolt and fixed, and end is connected with the transmission case body of cranse driving member.
The utlity model has following advantage and good effect:
1) the utility model has thoroughly changed existing artificial production model of placing cranse in steel reinforcement cage, with mechanical work, replace artificial, not only significantly reduce labor strength, significantly improve operating efficiency, and whole process adopts PLC system to control, greatly improve the accuracy of cranse in placing, compared with prior art there is outstanding substantive distinguishing features with significant progressive;
2) the utility model is due to the cranse driving member being provided with at fixed cover in-pipe, can prefabricated interior cranse be put into smoothly and exactly to steel reinforcement cage and be placed in reasonable welding position by this member, solved the key technical problem of this area, make up the open defect of prior art, possessed outstanding substantive distinguishing features with significant progressive;
3) the utility model is owing to being provided with the cranse adjustment means of guide pipe and adjusting rod composition, can to different steel reinforcement cage diameters, regulate arbitrarily according to produced on-site actual needs, without changing other, tell loop mechanism, for production and processing is provided convenience, reduce cost and adjustment time, reduce accident rate, further improve product superior function;
4) the utility model is owing to having taked the combination of hydraulic jack, rotation transition member and Force transmission parts, can make cranse driving member the main muscle of steel reinforcement cage rotate and drive cranse driving member also thereupon rotation process in, thrust is transmitted automatically, the smooth installation of interior cranse is come true;
5) the utility model, owing to having taked whole removable fabricated structure, makes installation form modular, has not only facilitated transportation, has saved freight charges, has facilitated installation, has more increased on-the-spot adaptive flexibility;
6) each parts of the utility model are domestic and workpiece, and buying is convenient, and cost is lower, and the replacing time is short, facilitate user installation to use and reduce trouble and worry;
7) the utility model design concept is advanced, humanized, compares and more adapts to China's actual conditions with domestic like product, can not only shorten the production cycle, reduce productive labor cost, reduce expenses, have more reasonable in design, dismounting convenient transportation, easy to use and flexible, easy to operation, more press close to scene, operation rapidly and efficiently, stable and reliable for performance, not only economy but also practicality, the unique advantage that is applicable to applying.
Accompanying drawing explanation
Fig. 1 is the utility model overall structure schematic diagram;
Fig. 2 is the right TV structure schematic diagram of Fig. 1;
The part-structure schematic diagram of Fig. 3 the utility model cranse driving member;
Fig. 4 is Fig. 3 top view.
The specific embodiment
In steel reinforcement cage of the present utility model, as shown in Figure 1, it is comprised of displacement transducer 1, hydraulic jack 2, rotation transition member 3, Force transmission parts 4, cranse driving member and cranse adjustment means the adjustable automatic installation mechanism of cranse.Wherein be provided with the hydraulic jack 2 of displacement transducer 1 through rotation transition member 3 and Force transmission parts 4 one end close contacts, in contact site, take spherical convex-concave structure.And increase the service behaviour of hydraulic jack 2 and Force transmission parts 4 by rotating transition member 3.At the other end of Force transmission parts 4, be provided with at the cranse driving member of fixed sleeving 5 interior movements and be fixed on the cranse adjustment means on fixed sleeving 5.Described cranse driving member is to be symmetrical arranged four guide pipes 8 and the scalable adjusting rod 6 in guide pipe 8 on the Force transmission parts 4 set mobile sleeve pipes 7 in end, described adjusting rod 6 is fixedly connected with the set tooth plate 9 with tooth bar on transmission case body, and drives the chain baffle plate 14 on chains 13 to rotate through the first gear 10, the second gear 11 and with the coaxial sprocket wheel being connected 12 transmissions of the second gear 11.In the loop chain forming at chain 13, be also provided with a support roller and contact roller.Described cranse adjustment means is on the fixed sleeving 5 of mobile sleeve pipe 7 outsides, to be symmetrical arranged four groups of (two every group) guide pipe 8 ＇ and scalable adjusting rod 6 ＇ in guide pipe 8 ＇, described adjusting rod 6 ＇ and guide pipe 8 ＇ fix by adjusting bolt, and the transmission case body of end and cranse driving member is connected and fixed.
When the utility model is installed, first by the diameter of manufacturing steel reinforcement cage, cranse adjustment means is adjusted, adjust the relative position of adjusting rod 6,6 ＇ and guide pipe 8,8 ＇ after bolt fix.The fixed sleeving 5 of fixed guide pipe 8 ＇ is fixing through the guide pipe positioning disk 16 of bolt and steel reinforcement cage forming machine, then four transmission case bodies in cranse driving member are fixedly connected with guide pipe positioning disk 16 respectively.Stock shelf pipe 17 is fixedly connected with rotation transition member 3 of the present utility model simultaneously, separately displacement transducer 1 is connected with PLC control system.
The utility model is controlled by the PLC control system being comprised of PLC industrial control touch screen and displacement transducer 1, and the given first signal of telecommunication triggers hydraulic jack 2 motions, after hydraulic jack 2 is stretched out.Prefabricated interior cranse 15 is placed on to chain baffle plate 14 places, and floor push action, controls by PLC.Mobile sleeve pipe 7 retractions drive tooth plate 9 in cranse driving member, the first gear 10, the second gear 11, sprocket wheel 12, chain 13 motions, impel chain baffle plate 14 to retract to certain position.To be added in advance that interior cranse 15 in steel reinforcement cage is placed on chain 13 and spacing by chain baffle plate 14.Interior cranse 15 to be arranged on steel reinforcement cage, by the encoder on elevator, calculate the position of cranse 15 in installing, now PLC control system provides control signal, hydraulic jack 2 ejects, by Force transmission parts 4, arrive mobile sleeve pipe 7 and be with moving tooth plate 9, the first gear 10, the second gear 11, sprocket wheel 12 to rotate, by chain 13 and chain baffle plate 14 rotational angles, discharge successively interior cranse 15.By welding mechanism, interior cranse 15 is welded on the main muscle of steel reinforcement cage, so repetitive operation, until steel reinforcement cage completion of processing again.The utility model is by PLC control system, to carry out the logical operation of data, give hydraulic jack 2 control signals, Force transmission parts 4 is constantly sent interior cranse 15 transmission of power by setpoint distance along main muscle direction of travel successively to cranse driving member and through sprocket wheel 13, thereby realizes the overall process of telling interior cranse 15.
The utility model is applicable to be arranged on 12 meters, 16 meters, supports the use 0.8～2.5 meter of the diameter dimension of the applicable steel reinforcement cage regulating on 20 meters of adjustable reinforcing bar cage formers with it.
Claims (3)
1. the adjustable automatic installation mechanism of cranse in a steel reinforcement cage, it is characterized in that: the hydraulic jack (2) that will be provided with displacement transducer (1) by rotation transition member (3) and Force transmission parts (4) one end close contact, be provided with the cranse driving member of movement fixed sleeving (5) in and be fixed on the cranse adjustment means on fixed sleeving (5) at the other end of Force transmission parts (4).
2. the adjustable automatic installation mechanism of cranse in steel reinforcement cage according to claim 1, it is characterized in that: described cranse driving member is the scalable adjusting rod (6) being symmetrical arranged on Force transmission parts (4) the set mobile sleeve pipe in end (7) in four guide pipes (8) and guide pipe (8), described adjusting rod (6) is fixedly connected with the set tooth plate with tooth bar of transmission case body (9), and through the first gear (10), the second gear (11) and drive the chain baffle plate (14) on chain (13) to rotate with the coaxial sprocket wheel being connected of the second gear (11) (12) transmission.
3. the adjustable automatic installation mechanism of cranse in steel reinforcement cage according to claim 1, it is characterized in that: described cranse adjustment means is to be symmetrical arranged four groups of guide pipes (8 ＇) and the scalable adjusting rod (6 ＇) in guide pipe (8 ＇) on the outside fixed sleeving (5) of mobile sleeve pipe (7), described adjusting rod (6 ＇) is fixed by adjusting bolt with guide pipe (8 ＇), and the transmission case body of end and cranse driving member is connected and fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320526389.4U CN203495431U (en) | 2013-08-28 | 2013-08-28 | Adjustable automatic mounting mechanism for inner hoop rings of steel reinforcement cage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320526389.4U CN203495431U (en) | 2013-08-28 | 2013-08-28 | Adjustable automatic mounting mechanism for inner hoop rings of steel reinforcement cage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203495431U true CN203495431U (en) | 2014-03-26 |
Family
ID=50326438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320526389.4U Expired - Lifetime CN203495431U (en) | 2013-08-28 | 2013-08-28 | Adjustable automatic mounting mechanism for inner hoop rings of steel reinforcement cage |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203495431U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104416302A (en) * | 2013-08-28 | 2015-03-18 | 四平欧维姆机械有限公司 | Adjustable automatic installation mechanism for inner crane of reinforcement cage |
| CN105728974A (en) * | 2015-07-29 | 2016-07-06 | 朱玉兵 | Welding device |
| CN105921897A (en) * | 2015-07-29 | 2016-09-07 | 朱玉兵 | Welding device |
| CN105945463A (en) * | 2015-07-29 | 2016-09-21 | 朱玉兵 | Mechanical equipment for welding steel reinforcement cage of building pile foundation |
-
2013
- 2013-08-28 CN CN201320526389.4U patent/CN203495431U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104416302A (en) * | 2013-08-28 | 2015-03-18 | 四平欧维姆机械有限公司 | Adjustable automatic installation mechanism for inner crane of reinforcement cage |
| CN105728974A (en) * | 2015-07-29 | 2016-07-06 | 朱玉兵 | Welding device |
| CN105921897A (en) * | 2015-07-29 | 2016-09-07 | 朱玉兵 | Welding device |
| CN105945463A (en) * | 2015-07-29 | 2016-09-21 | 朱玉兵 | Mechanical equipment for welding steel reinforcement cage of building pile foundation |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140326 |