CN105032326A - Vertical reaction kettle - Google Patents
Vertical reaction kettle Download PDFInfo
- Publication number
- CN105032326A CN105032326A CN201510493627.XA CN201510493627A CN105032326A CN 105032326 A CN105032326 A CN 105032326A CN 201510493627 A CN201510493627 A CN 201510493627A CN 105032326 A CN105032326 A CN 105032326A
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- Prior art keywords
- stirring rod
- response still
- feed pipe
- shell
- housing
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Abstract
The invention relates to a vertical reaction kettle. The vertical reaction kettle comprises a vertical shell, a stirring rod vertically arranged in the shell and a motor driving the stirring rod to rotate; the top of the shell is provided with a feeding pipe, the bottom of the shell is provided with a discharging pipe, a vacuumizing opening is formed in the middle part of the shell, and the outer side wall of the shell is provided with a heat conduction oil pipe for charging heat conduction oil and a heating rod for heating heat conduction oil; the bottom of the stirring rod is provided with stirring blades; a plurality of layers of annular material discs are fixedly connected to the middle-upper part of the stirring rod, a plurality of through holes are uniformly formed in the material discs, the inner diameter of the material discs is gradually reduced layer by layer from top to bottom, and the outer diameter is gradually increased; a discharging end of the feeding pipe is arranged above the material discs; the vacuumizing opening is arranged above a highest liquid level and below a bottommost layer of material disc. Under the collision dispersion effect of a plurality of layers of material discs, materials in the reaction kettle can finally form material raindrops to drop on the bottom of the shell, so that the surface area of the material is greatly increased, a devolatilization rate of small-molecular low polymers and ethyl alcohol is increased, and time for reaction retention is reduced.
Description
Technical field
The present invention relates to high molecular polymer process units, in particular a kind of vertical response still.
Background technology
Along with the development of society, create a large amount of waste and old polyester materials in life, as waste polyester material, waste textile etc.Provide a kind of recovery method of waste and old polyester material in prior art, specifically comprise the following steps: the screening of bottle sheet, pulverizing, cleaning, mixture, drying, screw rod melting, filtration, polycondensation of polyester, spinning etc.Polyester polycondensation reaction, be the compound of oligomer under the environment of condition of high vacuum degree through heating and the effect adding catalyst, carry out condensation polymerization each other, the accessory substances such as Small molecular oligomer and ethylene glycol are had in course of reaction, therefore melt needs very large surface area, facilitate accessory substance to overflow, polycondensation reaction is carried out smoothly.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, the vertical response still that a kind of structure is simple, cheap for manufacturing cost, better tightness, vacuum high, required reaction stop is short is provided.
For achieving the above object, technical solution of the present invention is: vertical response still, the motor comprising vertical housing, be erected in the stirring rod of housing central section and drive stirring rod to rotate; Feed pipe is provided with, bottom is provided with discharge nozzle, middle part is provided with vacuum pumping opening, lateral wall also has the heating rod of heat-conducting oil pipes and the heating conduction oil adding conduction oil at the top of housing; The bottom of described stirring rod is with paddle; Described stirring rod middle and upper part is fixedly connected with Multi-layer annular material disc, and described material disc is uniformly distributed multi-through hole, and successively more and more less external diameter is then increasing for the internal diameter of described material disc from top to bottom; The discharge end of described feed pipe is positioned at the top of material disc; Described vacuum pumping opening to be arranged on above the highest liquid level and to be positioned at the below of lowermost layer material disc.
Preferably, the top of described housing is also provided with the second feed pipe, bottom is provided with the second discharge nozzle, and the second discharge nozzle is connected to the second feed pipe by a circulating pump.
Preferably, described feed pipe is S-type.
Preferably, the outer edge of described material disc is provided with the flange of 1cm.
Preferably, the discharge end of described feed pipe and the second feed pipe is horn-like.
Preferably, just baffle plate is provided with to vacuum pumping opening in described housing.
Preferably, the middle and lower part of described stirring rod is fixedly connected with two scraper plates, and the distance of scraper plate end and inner walls is 1cm, and scraper plate is positioned at the top of paddle, and being provided with of scraper plate is beneficial to automatically cleaning.
Preferably, the end of described heat-conducting oil pipes is with a dismountable downward elbow.
Preferably, the top of described housing is provided with the inspection socket, the bottom that enter for people and is provided with sewage draining exit; Described discharge nozzle is connected with discharging pump, and described housing is divided into cap with body two parts and is fixedly connected with by bolt between the two.
Preferably, have two vacuum pumping opening, described two vacuum pumping opening are about casing center axial symmetry.
By adopting above-mentioned technical scheme, the invention has the beneficial effects as follows:
Compared to horizontal reacting still, this structure is vertical reactor, is more prone to rationally control at residence time of material, ensures that residence time of material is even, realizes material first in first out as far as possible; And agitator is relative with the hermetically-sealed construction of housing simple, good sealing effect, effectively reduces it and produces and manufacturing cost.
Vertical response still shell body middle and upper part arranges the rotatable annular material disc of multilayer, material disc is evenly distributed with through hole, material flows down from top, through multilayers charging tray collision dispersion, finally form material " rain " to flow down, considerably increase the surface area of material, improve the devolatilization speed of Small molecular oligomer and ethylene glycol; Also have additional circulating pump, material, by the effect of this circulating pump, repeatedly under the effect of material disc, is repeatedly converted into material " rain ", further increases the devolatilization speed of Small molecular oligomer and ethylene glycol, reduces reaction and stops required time.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment 1;
Fig. 2 is the top view of material disc;
Fig. 3 is the structural representation of embodiment 3;
(1, housing; 11, feed pipe; 12, discharge nozzle; 121, discharging pump; 13, the second feed pipe; 14, the second discharge nozzle; 15, circulating pump; 16, sewage draining exit; 17, inspection socket; 18, bolt; 2, stirring rod; 21, paddle; 22, scraper plate; 3, motor; 4, vacuum pumping opening; 41, baffle plate; 51, heat-conducting oil pipes; 511, elbow; 52, heating rod; 53, gob barrel; 6, material disc; 61, through hole; 62, flange).
Detailed description of the invention
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
embodiment 1
As shown in Figure 1, vertical response still, comprises vertical housing 1, is fixed with a stirring rod 2 with paddle 21 within the case 1, and stirring rod 2 is connected with motor 3 axial seal at housing 1 top.The top of housing 1 is provided with feed pipe 11, discharge nozzle 12 is arranged at bottom and there is vacuum pumping opening 4 at sewage draining exit 16, middle part.There is at housing 1 sidewall the cavity (not shown) depositing conduction oil, the heating rod 52 of heating conduction oil is installed in bottom, above sidewall, (top of cavity) is provided with one for adding the heat-conducting oil pipes 51 of conduction oil, is detachable elbows 511 at the tail end of heat-conducting oil pipes 51; When needs add conduction oil, remove the elbow 511 above heat-conducting oil pipes 51, the feed end of heat-conducting oil pipes 51 is straight up; In heating process, heat pipe 51 must install elbow 511, and this heat-conducting oil pipes 51 is just used as the exhaust outlet of conduction oil, in the below of elbow 511, place a gob barrel 53, the material of the generation gas of recoverable conduction oil, also can maintain the neat and tidy of factory.Also have the inspection socket 17 entered for people at the top of housing 1, convenient for maintaining personnel enter internal check maintenance.For convenience of extensive maintenance, housing 1 is divided into two sections, by bolt 18 fixing seal between two sections.Except above structure, housing 1 also includes the necessarieses such as thermometer, pressure gauge, liquid level gauge, visor.
As illustrated in fig. 1 and 2, Multi-layer annular material disc 6 is fixedly connected with in the middle and upper part of described stirring rod 2, be uniformly distributed multi-through hole 61 at material disc 6, its outer edge is provided with the flange 62 of 1-2cm, and successively more and more less external diameter is then increasing for the internal diameter of material disc 6 from top to bottom; The discharge end of described feed pipe 11 should be positioned at the top of material disc 6.Further, two vacuum pumping opening 4 being arranged on above the highest liquid level and being positioned at the below of minimum material disc 6, two vacuum pumping opening 4 are arranged about housing center line axial symmetry, improve the stability of this structure for vacuum.For preventing material from being overflowed by vacuum pumping opening 4, affecting the normal work of vavuum pump, just baffle plate 41 being installed with to vacuum pumping opening 4 place in housing 1 inside.For cleaning housing 1 inwall, above paddle 21 and the below of vacuum pumping opening 4 is fixed with scraper plate 22, end shrinking away from theshell body 1 inwall of scraper plate 22 only has 1cm.
The concrete use procedure of the present embodiment reactor:
Housing 1 internal vacuum of this reactor is set in 50-500pa, and temperature remains on 275-300 DEG C.
First, material (oligomer melt) is entered by top S type feed pipe 11.Feed pipe 11 is designed to S type and just requires that material must be accumulated to certain liquid level (existence of deaeration), and material just can be fallen on the material disc 6 of the bottom by the discharge end of feed pipe 11, is preferably just positioned at the top of the position of (internal diameter and external diameter)/2.Now, the rotation of material disc 6 also along with stirring rod 2 is rotating, fully ensures the homodisperse charging of material.
And then, under the effect of material disc 6, material can be dirty in material " rain " shape by dispersion, and due to the barrier effect of material disc 6, material dropping velocity is less than charging rate, when material is accumulated more than 1-2cm on material disc 6, will fall to next material disc 6 from the outer edge of material disc 6, under the effect of material disc 6, dispersion is material " rain " shape again; The like, successively dirty, finally arrive bottom with homogeneous material " rain " shape.Preferably, material disc 6 inward flange of the bottom is close to stirring rod 2, and outward flange is close to inner walls.The effect of this step, is the surface area strengthening material, improves devolatilization efficiency, reduce reaction time.
Material arrive housing 1 bottom can paddle 21 act under homogenizing polymerisation, the scraper plate 22 above paddle 21, except having self-cleaning function, can also stir material and make its homogenizing.
Finally, material is discharged from the discharge nozzle 12 of bottom, and discharge nozzle 12 is located at bottom and is ensured that material is first in first out, and the time of staying effectively controlling material is even, ensures the quality of finished product.
embodiment 2
As shown in Figures 2 and 3, the present embodiment is on the basis of embodiment 1, also be provided with the second feed pipe 13 at the top of housing 1, bottom is provided with the second discharge nozzle 14, second discharge nozzle 14 is connected to the second feed pipe 13 by a circulating pump 15, material is constantly circulated up and down, under the effect of material disc 6, repeatedly turn material one after another into rain and flow to bottom homogenizing polymerisation, further increase the surface area of material, improve the devolatilization efficiency of Small molecular oligomer and ethylene glycol, reduce reaction widely and stop required time.Meanwhile, can also ensure that within the scope of certain hour, realize material changes, and avoids partial material overstand, affects its quality.
Above-described, be only preferred embodiment of the present invention, scope of the invention process can not be limited, every equalization change of doing according to the present patent application the scope of the claims and decoration, all should still belong in scope that the present invention contains.
Claims (10)
1. vertical response still, the motor comprising vertical housing, be erected in the stirring rod of housing central section and drive stirring rod to rotate; Feed pipe is provided with, bottom is provided with discharge nozzle, middle part is provided with vacuum pumping opening, lateral wall also has the heating rod of heat-conducting oil pipes and the heating conduction oil adding conduction oil at the top of housing; The bottom of described stirring rod is with paddle; It is characterized in that: described stirring rod middle and upper part is fixedly connected with Multi-layer annular material disc, and described material disc is uniformly distributed multi-through hole, successively more and more less external diameter is then increasing for the internal diameter of described material disc from top to bottom; The discharge end of described feed pipe is positioned at the top of material disc; Described vacuum pumping opening to be arranged on above the highest liquid level and to be positioned at the below of lowermost layer material disc.
2. vertical response still according to claim 1, is characterized in that: the top of described housing is also provided with the second feed pipe, bottom is provided with the second discharge nozzle, and the second discharge nozzle is connected to the second feed pipe by a circulating pump.
3. vertical response still according to claim 1, is characterized in that: described feed pipe is S-type.
4. vertical response still according to claim 1, is characterized in that: the outer edge of described material disc is provided with the flange of 1-2cm.
5. vertical response still according to claim 2, is characterized in that: the discharge end of described feed pipe and the second feed pipe is horn-like.
6. vertical response still according to claim 1, is characterized in that: be just provided with baffle plate to vacuum pumping opening in described housing.
7. vertical response still according to claim 1, it is characterized in that: the middle and lower part of described stirring rod is fixedly connected with two scraper plates, the distance of scraper plate end and inner walls is 1cm, and scraper plate is positioned at the top of paddle.
8. according to vertical response still described in claim 1, it is characterized in that: the end of described heat-conducting oil pipes is with a dismountable downward elbow.
9. vertical response still according to claim 1, is characterized in that: the top of described housing is provided with the inspection socket, the bottom that enter for people and is provided with sewage draining exit; Described discharge nozzle is connected with discharging pump, and described housing is divided into cap with body two parts and is fixedly connected with by bolt between the two.
10. vertical response still according to claim 1, it is characterized in that: have two vacuum pumping opening, described two vacuum pumping opening are about casing center axial symmetry.
Priority Applications (1)
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CN201510493627.XA CN105032326B (en) | 2015-08-13 | 2015-08-13 | Vertical reaction kettle |
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CN201510493627.XA CN105032326B (en) | 2015-08-13 | 2015-08-13 | Vertical reaction kettle |
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CN105032326B CN105032326B (en) | 2017-01-11 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108620013A (en) * | 2018-06-15 | 2018-10-09 | 惠州市强茂化工科技有限公司 | Combined type reaction kettle for acrylic ester polymerization reaction |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2898292A (en) * | 1957-11-05 | 1959-08-04 | Socony Mobil Oil Co Inc | Method for distributing a vapor-liquid feed and apparatus therefor |
CN201900004U (en) * | 2010-11-10 | 2011-07-20 | 姚光纯 | Liquid raw oil redistributor |
CN204891873U (en) * | 2015-08-13 | 2015-12-23 | 泉州市信步鞋材有限公司 | Vertical reation kettle |
-
2015
- 2015-08-13 CN CN201510493627.XA patent/CN105032326B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2898292A (en) * | 1957-11-05 | 1959-08-04 | Socony Mobil Oil Co Inc | Method for distributing a vapor-liquid feed and apparatus therefor |
CN201900004U (en) * | 2010-11-10 | 2011-07-20 | 姚光纯 | Liquid raw oil redistributor |
CN204891873U (en) * | 2015-08-13 | 2015-12-23 | 泉州市信步鞋材有限公司 | Vertical reation kettle |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108620013A (en) * | 2018-06-15 | 2018-10-09 | 惠州市强茂化工科技有限公司 | Combined type reaction kettle for acrylic ester polymerization reaction |
CN108620013B (en) * | 2018-06-15 | 2024-01-23 | 惠州市强茂化工科技有限公司 | Combined reaction kettle for acrylic ester polymerization reaction |
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