CN105015600A - Sorting trolley and vehicle assembling method based on sorting trolley - Google Patents
Sorting trolley and vehicle assembling method based on sorting trolley Download PDFInfo
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- CN105015600A CN105015600A CN201510431530.6A CN201510431530A CN105015600A CN 105015600 A CN105015600 A CN 105015600A CN 201510431530 A CN201510431530 A CN 201510431530A CN 105015600 A CN105015600 A CN 105015600A
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- Prior art keywords
- sorting dolly
- push pedal
- vehicle frame
- sorting
- station
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003860 storage Methods 0.000 claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
Abstract
The invention relates to the field of vehicle assembly, particularly to a sorting trolley and a vehicle assembling method based on the sorting trolley. The sorting trolley comprises wheels and a trolley frame, wherein a plurality of storage units are arranged on the trolley frame; the number of the storage units corresponds to that of working positions on a production line; parts to be assembled on each working position on the production line are sequentially placed in the corresponding storage units on the sorting trolley according to the corresponding working position number; the numbers of the storage units are in one-to-one correspondence with the working position numbers. Mounting staff only need to mount the parts in the corresponding storage units on the sorting trolley on a vehicle, and the sorting procedure is omitted; besides, the mistaken assembly is also effectively avoided, so that the working efficiency is greatly improved.
Description
Technical field
The present invention relates to vehicle assembling field, particularly sort dolly and the vehicle assembly method based on sorting dolly.
Background technology
Through the assembling of too much bar assembling line, every bar assembling line will have a lot of stations in car production process, each station carries out dividing the work to assemble different parts.At present, in order to save productive costs, usually different automobile types can be assembled on same fitting line.Cause the side of a station can stack the part of different automobile types, installer needs to sort, add work capacity greatly, the most important thing is that some vehicle part is comparatively similar, be very easy to wrongly installed vehicle (A vehicle Assembly of the parts is in B vehicle), needing does over again ressembles, time-consuming, has a strong impact on work efficiency.
Summary of the invention
The object of this invention is to provide one and deposit each station part to be assembled in order, be convenient to the sorting dolly of vehicle assembling.
For achieving the above object, present invention employs following technical scheme: a kind of sorting dolly, comprise wheel and vehicle frame, described vehicle frame is provided with multiple storage element, and the number of storage element is corresponding with the number of manufacturing line station to conform to.
Owing to adopting above technical scheme: the part to be assembled of station each on manufacturing line is placed in storage element corresponding to sorting dolly according to the station sequence number of correspondence successively, the numbering of storage element and station sequence number one_to_one corresponding, installation personnel only needs the part in storage element corresponding on sorting dolly to be installed on vehicle, save sorting operation, also effectively prevent misloading, increase substantially work efficiency.
Another object of the present invention is to provide one effectively to prevent part misloading, improves the vehicle assembly method of efficiency of assembling.
For realizing above object, the technical solution used in the present invention is: a kind of vehicle assembly method, comprises the following steps:
A, sorting dolly is pushed to part storage area, whole manufacturing line all parts to be assembled are all stored in part storage area;
B, the part to be assembled of station each on manufacturing line is placed in storage element corresponding to sorting dolly according to the station sequence number of correspondence successively;
Sorting dolly is transported to first station place of manufacturing line by c, and sorting dolly is fixed on the wide push pedal for carrying vehicle to be assembled, and sorting dolly moves to next station along with wide push pedal;
D, dolly to be sorted transport back to zero part storage area after moving to last station of manufacturing line.
Owing to adopting above technical scheme: sorting dolly and vehicle to be assembled are all along with wide push pedal moves to installation station, installation personnel on this station only needs the part in storage element corresponding on sorting dolly to be installed on vehicle, save sorting operation, also effectively prevent misloading, increase substantially work efficiency.
Accompanying drawing explanation
Fig. 1,2 is structural representations of the present invention;
The structural representation of Tu3Shi bindiny mechanism;
Fig. 4 is the structural representation of auxiliary bolt.
Detailed description of the invention
A kind of sorting dolly, comprise wheel 10 and vehicle frame 20, described vehicle frame 20 is provided with multiple storage element 21, and the number of storage element 21 is corresponding with the number of manufacturing line station to conform to.The part of assembling is needed by station each on manufacturing line to be placed in storage element 21 corresponding to sorting dolly successively according to the station sequence number of correspondence, the numbering of storage element 21 and station sequence number one_to_one corresponding.During assembling, be fixed on by sorting dolly in wide push pedal, sorting dolly moves to next station along with wide push pedal, installation personnel only needs the part in storage element corresponding on sorting dolly to be installed on vehicle, save sorting operation, also effectively prevent misloading, increase substantially work efficiency.
Described vehicle frame 20 is provided with the bindiny mechanism 30 for connecting wide push pedal, this bindiny mechanism 30 comprises latch 31 and swing unit 32, described swing list 32 drives latch 31 to move to a high position or low level along the direction of vertical wide push pedal course, when latch 31 is in low level, latch 31 inserts in the auxiliary hole in wide push pedal, realizes the connection of sorting dolly and wide push pedal; When latch 31 is in a high position, depart from the auxiliary hole of latch 31 leniently in push pedal, now sort dolly to be separated with in wide push pedal, wide push pedal is the workpiece of carrying vehicle to be assembled movement between each station, wide push pedal is provided with the auxiliary hole much vertically arranged.Latch 31 can insert in the auxiliary hole on wide push pedal upper surface along vertical direction, also can insert the auxiliary hole of wide push pedal side along horizontal direction.The present invention preferentially selects front a kind of scheme.
Described storage element 21 is provided with numbering, the station sequence number one_to_one corresponding on the numbering of storage element 21 and manufacturing line.The space size of each storage element 21 and the volume matched of corresponding station part to be assembled on described vehicle frame 20.Such as first storage element 21 places the part of a station, second storage element 21 places the part of No. two stations, by that analogy.Certainly, the numbering of storage element 21 might not be arranged in order according to spatial order, and can arrange the particular location of storage element 21 according to the volume size reasonable of part, Appropriate application space, reduces the volume of sorting dolly.
Described vehicle frame 20 is also provided with gauge member magazine 22.Gauge member magazine 22 adopts Plate Welding to form to be screwed the relevant position, front and back at vehicle frame, the gauge member that gauge member magazine 20 uses for placing the assembling of corresponding vehicle, such as bolt, nut etc., a gauge member magazine 20 put into by a kind of part, carry out Rational Classification, take for workman, save time, increase work efficiency further.
Described swing unit 32 comprises fork 321 and is provided with the flat board 324 of arcuate socket 323, the plate face of described flat board 324 is perpendicular to the direct of travel of wide push pedal, the affixed latch 31 in one end of fork 321, the other end is hinged on vehicle frame 20, drive spindle 325 is also provided with between described fork 321 and dull and stereotyped 324, one end of drive spindle 325 is fixed in the middle part of fork 321, and the other end is fixed with the bearing pin 326 of overhanging shape, and bearing pin 326 vertically to insert in arcuate socket 323 and can move along arcuate socket 323.As Figure 1-3, the end of drive spindle 325 is provided with the swinging handle gripped for staff, and dull and stereotyped 324 is the risers arranged along vertical direction, and arcuate socket 323 is offered in the plate face of dull and stereotyped 324.Artificial shake drive spindle 325, bearing pin 326 slides in arcuate socket 323, now the swinging in the plane being parallel to dull and stereotyped 324 of fork 321, thus realizes the displacement of latch 31 in the vertical direction.Latch 31 inserts when being in low level in the auxiliary hole in wide push pedal just, is retracted in the side of sorting dolly when latch 31 is in a high position, as shown in Figure 2, thus avoids the course of interfering sorting dolly.
Described vehicle frame 20 also comprises the auxiliary connecting device 40 for connecting wide push pedal, and connecting device 30 and auxiliary connecting device 40 are separately fixed at the two ends on vehicle frame 20 direct of travel; Described auxiliary connecting device 40 comprises and is fixed on sleeve pipe 43 on vehicle frame 20 and supporting plate 42, auxiliary connecting device 40 also comprises auxiliary bolt 41, the montant 411 that auxiliary bolt 41 is postponed by two sections of vertical directions, horizontal direction misplaces and the pipe link 412 be connected between two sections of montants 411 are formed, the montant 411 being positioned at epimere is placed in sleeve pipe 43, and when pipe link 412 is positioned on supporting plate 42, auxiliary bolt 41 is away from wide push pedal.As Fig. 1 and 2, connecting device 30 and auxiliary connecting device 40 lay respectively at the two ends of vehicle frame 20, fix respectively the two ends of vehicle frame 20, prevent vehicle frame 20 from occurring deflection, guarantee that vehicle frame 20 is parallel to the course with wide push pedal, thus ensure that sorting dolly is followed wide push pedal smoothly and moved.Be specifically described the structure of auxiliary connecting device 40 by reference to the accompanying drawings, as shown in Figure 1, auxiliary bolt 41 is fallen to hang in sleeve pipe 43, and can rotate in sleeve pipe 43.In order to prevent auxiliary bolt 41 from dropping from sleeve pipe 43, a cross bar can be increased in the upper end of auxiliary bolt 41.The montant 411 auxiliary bolt 41 being turned to hypomere is positioned at above wide push pedal, and inserts in the auxiliary hole in wide push pedal by the montant 411 of hypomere, just can realize fixing the auxiliary of sorting dolly.As Fig. 2, upwards lift and rotate auxiliary bolt 41, making pipe link 412 be positioned on supporting plate 42, now the montant 411 of hypomere leniently push pedal departs from auxiliary hole, and is retracted in the side of vehicle frame 20.The auxiliary connecting device 40 of this structure is very simple, also easily operates, with low cost.
Based on the vehicle assembly method of sorting dolly, comprise the following steps:
A, sorting dolly is pushed to part storage area, whole manufacturing line part to be assembled is all stored in part storage area;
B, the part to be assembled of station each on manufacturing line put into successively storage element corresponding to sorting dolly;
Sorting dolly is transported to first station place of manufacturing line by c, and sorting dolly is fixed on the wide push pedal for carrying vehicle to be assembled, and sorting dolly moves to next station along with wide push pedal;
D, dolly to be sorted transport back to zero part storage area after moving to last station of manufacturing line.
Described sorting dolly is provided with driver element, and this drive unit drives sorting dolly travels to and fro between part storage area and manufacturing line automatically
The method uses above-mentioned sorting dolly, sorting dolly and vehicle to be assembled are all along with wide push pedal moves to installation station, installation personnel on this station only needs the part in storage element corresponding on sorting dolly to be installed on vehicle, save sorting operation, also effectively prevent misloading, increase substantially work efficiency.
Described part storage area is positioned at the starting point place of manufacturing line.Also can be arranged near part storage area by the terminal of manufacturing line, shorten the distance between part storage area and manufacturing line, reduction sorting dolly turn-around time, raises the efficiency.
Claims (10)
1. a sorting dolly, it is characterized in that: comprise wheel (10) and vehicle frame (20), described vehicle frame (20) is provided with multiple storage element (21), and the number of storage element (21) is corresponding with the number of manufacturing line station to conform to.
2. sorting dolly according to claim 1, it is characterized in that: described vehicle frame (20) is provided with the bindiny mechanism (30) for connecting wide push pedal, this bindiny mechanism (30) comprises latch (31) and swing unit (32), described swing unit (32) drives latch (31) to move to a high position or low level along the direction of vertical wide push pedal course, when latch (31) is in low level, latch (31) inserts in the auxiliary hole in wide push pedal; When latch (31) is in a high position, depart from the auxiliary hole of latch (31) leniently in push pedal.
3. sorting dolly according to claim 2, is characterized in that: described storage element (21) is provided with numbering, the station sequence number one_to_one corresponding on the numbering of storage element (21) and manufacturing line.
4. the sorting dolly according to Claims 2 or 3, is characterized in that: the upper space size of each storage element (21) of described vehicle frame (20) and the volume matched of corresponding station part to be assembled.
5. sorting dolly according to claim 4, is characterized in that: described vehicle frame (20) is also provided with gauge member magazine (22).
6. sorting dolly according to claim 5, it is characterized in that: described swing unit (32) comprises fork (321) and is provided with the flat board (324) of arcuate socket (323), the plate face of described flat board (324) is perpendicular to the direct of travel of wide push pedal, the affixed latch in one end (31) of fork (321), the other end is hinged on vehicle frame (20), drive spindle (325) is also provided with between described fork (321) and dull and stereotyped (324), one end of drive spindle (325) is fixed in the middle part of fork (321), the other end is fixed with the bearing pin (326) of overhanging shape, bearing pin (326) vertically to insert in arcuate socket (323) and can be mobile along arcuate socket (323).
7. sorting dolly according to claim 6, it is characterized in that: described vehicle frame (20) also comprises the auxiliary connecting device (40) for connecting wide push pedal, connecting device (30) and auxiliary connecting device (40) are separately fixed at the two ends on vehicle frame (20) direct of travel;
Described auxiliary connecting device (40) comprises and is fixed on sleeve pipe (43) on vehicle frame (20) and supporting plate (42), auxiliary connecting device (40) also comprises auxiliary bolt (41), the montant (411) that auxiliary bolt (41) is postponed by two sections of vertical directions, horizontal direction misplaces and the pipe link (412) be connected between two sections of montants (411) are formed, the montant (411) being positioned at epimere is placed in sleeve pipe (43), and when pipe link (412) is positioned on supporting plate (42), auxiliary bolt (41) is away from wide push pedal.
8., based on the vehicle assembly method sorting dolly described in claim 1, it is characterized in that: comprise the following steps:
A, sorting dolly is pushed to part storage area, whole manufacturing line part to be assembled is all stored in part storage area;
B, the part to be assembled of station each on manufacturing line put into successively storage element corresponding to sorting dolly;
Sorting dolly is transported to first station place of manufacturing line by c, and sorting dolly is fixed on the wide push pedal for carrying vehicle to be assembled, and sorting dolly moves to next station along with wide push pedal;
D, dolly to be sorted transport back to zero part storage area after moving to last station of manufacturing line.
9. vehicle assembly method according to claim 8, is characterized in that: described part storage area is positioned at the starting point place of manufacturing line.
10. vehicle assembly method according to claim 8 or claim 9, is characterized in that: described sorting dolly is provided with driver element, and this drive unit drives sorting dolly travels to and fro between part storage area and manufacturing line automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510431530.6A CN105015600A (en) | 2015-07-20 | 2015-07-20 | Sorting trolley and vehicle assembling method based on sorting trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510431530.6A CN105015600A (en) | 2015-07-20 | 2015-07-20 | Sorting trolley and vehicle assembling method based on sorting trolley |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105015600A true CN105015600A (en) | 2015-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510431530.6A Pending CN105015600A (en) | 2015-07-20 | 2015-07-20 | Sorting trolley and vehicle assembling method based on sorting trolley |
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| CN (1) | CN105015600A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108162688A (en) * | 2018-02-13 | 2018-06-15 | 威海新北洋正棋机器人股份有限公司 | Trolley idler wheels component and sorting trolley |
Citations (7)
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|---|---|---|---|---|
| CN201012713Y (en) * | 2007-03-12 | 2008-01-30 | 江苏天奇物流系统工程股份有限公司 | Car door line assembling trolley |
| CN201573689U (en) * | 2009-12-15 | 2010-09-08 | 奇瑞汽车股份有限公司 | Material assembling trolley |
| US7798502B2 (en) * | 2008-06-13 | 2010-09-21 | Bettcher Industries, Inc. | Lug cart & support table assembly for food product breading machine |
| US8006984B2 (en) * | 2004-10-25 | 2011-08-30 | Thermoseal Glass Corp, LLC | Stackable dolly |
| CN202251268U (en) * | 2011-08-17 | 2012-05-30 | 山推工程机械股份有限公司 | Positioning inserted pin mechanism for assembly line trolley |
| CN103523119A (en) * | 2013-10-24 | 2014-01-22 | 安徽江淮汽车股份有限公司 | Trim line SPS material trolley anti-leakage accompanying device |
| CN204223693U (en) * | 2014-09-24 | 2015-03-25 | 广州市井源机电设备有限公司 | Truck pin inserting-pulling device |
-
2015
- 2015-07-20 CN CN201510431530.6A patent/CN105015600A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8006984B2 (en) * | 2004-10-25 | 2011-08-30 | Thermoseal Glass Corp, LLC | Stackable dolly |
| CN201012713Y (en) * | 2007-03-12 | 2008-01-30 | 江苏天奇物流系统工程股份有限公司 | Car door line assembling trolley |
| US7798502B2 (en) * | 2008-06-13 | 2010-09-21 | Bettcher Industries, Inc. | Lug cart & support table assembly for food product breading machine |
| CN201573689U (en) * | 2009-12-15 | 2010-09-08 | 奇瑞汽车股份有限公司 | Material assembling trolley |
| CN202251268U (en) * | 2011-08-17 | 2012-05-30 | 山推工程机械股份有限公司 | Positioning inserted pin mechanism for assembly line trolley |
| CN103523119A (en) * | 2013-10-24 | 2014-01-22 | 安徽江淮汽车股份有限公司 | Trim line SPS material trolley anti-leakage accompanying device |
| CN204223693U (en) * | 2014-09-24 | 2015-03-25 | 广州市井源机电设备有限公司 | Truck pin inserting-pulling device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108162688A (en) * | 2018-02-13 | 2018-06-15 | 威海新北洋正棋机器人股份有限公司 | Trolley idler wheels component and sorting trolley |
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| PB01 | Publication | ||
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Application publication date: 20151104 |
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| RJ01 | Rejection of invention patent application after publication |