CN105014766B - A kind of floor dash board and its manufacture method - Google Patents
A kind of floor dash board and its manufacture method Download PDFInfo
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- CN105014766B CN105014766B CN201510403537.7A CN201510403537A CN105014766B CN 105014766 B CN105014766 B CN 105014766B CN 201510403537 A CN201510403537 A CN 201510403537A CN 105014766 B CN105014766 B CN 105014766B
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- dash board
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- melamine resin
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Abstract
The present invention is a kind of floor dash board and its manufacture method, is characterized in, comprises the step of:The substrate of fast growing wood veneer;The glue spreading of base plate layer of melamine resin adehsive stick is applied in substrate surface;Using the decorative layer of the compound impregnated melamine resin of non-woven fabrics or paper and 0.2 ~ 0.4 millimeter of slicing veneer;Alundum (Al2O3) abrasion-proof paper is wearing layer;Substrate with rubberised layer, the decorative layer of impregnation, wearing layer are used into heat pressing forming machines, under 130 ~ 140 DEG C of temperature, 1.5 ~ 2.0MPa of pressure, 3 ~ 5 minutes time, one-shot forming.Manufacture method is scientific and reasonable, is easy to be molded, and quality is good, can take into account saving timber resources simultaneously and have the advantages of consolidated floor dash board performance.
Description
Technical field
The present invention relates to floor, is a kind of floor dash board and its manufacture method.
Background technology
The dash board of solid wooden compound floor generally selects sawing(Quarter sawing or flat-cut or rotary-cut)High-quality timber, materials are often to be several
10 years to the over one hundred year hard broadleafs just become a useful person.In order to save the broadleaf of preciousness, present floor dash board is mostly from 3 ~ 4 millis
The thick precious broadleaf of rice does dash board.The appearance for the policy that protected forest resources however as countries in the world, forbid precious rare tree
Kind fell, precious rare seeds are used for manufacturing the fewer and fewer of solid wooden compound floor surface, therefore, occur different being used for ground
The floor dash board of plate clad can.
Such as:LVL dash boards, laminated veneer lumber(LVL)The veneer as made from rotary-cut, with rift grain direction sequentially assembly, end
Mitered, overlap joint or docking, a kind of structural material of the high intensity then formed through the compacting of the processes such as gluing, hot pressing.Finland's labor is special
(raute)A kind of three layers of composite floor board formed by laminated veneer lumber saw system of company's production, outward appearance and quality are good.According to Lao Tegong
Department is introduced, and the market on the floor and price are had an optimistic view of as common three-layer solid wood floor.
Such as:Bamboo wood dash board, the splice plate of the chord plane bamboo chip splicing of fixed width, generally 3.5 ~ 4 millimeters of thickness.It has bamboo wood
Unique apparent texture and simple and elegant, novel decorative effect, while Culm is fine and close, intensity is big, rigidity is good, hardness is high and table
The advantages that face is wear-resisting, impact resistance.
Such as:Fully using other seeds such as elm, Chinese catalpa wood, birch, develop softwood dash board.Reduce high-quality seeds according to
Rely.
Above different materials as floor dash board there is it is respective the shortcomings that.Its glue consumption of LVL dash boards is larger, and environmental protection is difficult
Ensure, and its texture differs greatly compared with precious timber;Bamboo wood dash board has superior its own advantages, but and wood substrates
It is compound, due to the wet difference that rises of the drying shrinkage of bamboo wood and timber, therefore it is easy to that dash board cracking occurs, and bamboo wood is easy to that worm occurs
Moth;Using other seeds such as elm, Chinese catalpa wood, birch, as floor dash board, its is attractive in appearance poor with decorative effect.
The content of the invention
The present invention seeks to overcome existing solid wooden compound floor to use a large amount of natural precious timbers, poor surface abrasion resistance
Property, resistance to calcination the shortcomings of, and provide it is a kind of can take into account simultaneously save timber resources and with consolidated floor dash board performance ground
Plate dash board;And provide scientific and reasonable, it is easy to be molded, the good floor dash board manufacture method of quality.
Realize that the technical scheme that the object of the invention uses is a kind of manufacture method of floor dash board, it is characterized in that, it includes
Following steps:
1)Substrate:Using 3 ~ 4 millimeters of fast growing wood veneer;
2)Glue spreading of base plate layer:Melamine resin adehsive stick is applied in substrate surface, applying melamine resin adehsive stick amount is
10g/m2~40g/m2, and dried at 60 ~ 80 DEG C of temperature, 5 ~ 8 minutes drying times;
3)Decorative layer:Compound, the impregnated melamine resin glue using non-woven fabrics or paper and 0.2 ~ 0.4 millimeter of slicing veneer
Stick, impregnation resin content are 70% ~ 90%, and volatile content is 8% ~ 15%, and procuring degree is 40% ~ 70%;
4)Wearing layer:Wearing layer uses impregnated melamine resin adhesive alundum (Al2O3) abrasion-proof paper, wear-resisting after solidification
6000 ~ 8000 turns;
5)Substrate with glue spreading of base plate layer, the dried decorative layer of step 3 impregnation, step 4 made of step 2 is wear-resisting
Layer, be in contact successively sequentially by glue spreading of base plate layer and decorative layer, wearing layer, using heat pressing forming machines, 130 ~ 140 DEG C of temperature,
Under 1.5 ~ 2.0MPa of pressure, 3 ~ 5 minutes time, one-shot forming.
The fast growing wood veneer of the substrate is:Poplar, Eucalyptus, willow, paulownia, birch, linden, pine, torch pine,
Longleaf pine, pesudotsuga taxifolia, South America araucaria wood planing singulation plate, moisture content be 4% ~ 8%, surface no-pollution, groove mark, movable joint, die for the sake of honour and
Cracking.
The slicing veneer of the decorative layer is that toothed oak wood, Manchurian ash, oak, teak, birch, beech, maple, Chinese catalpa be wooden, black Hu
Any one in peach.
The melamine resin adehsive stick presses mass parts ratio, formaldehyde:Melamine:Urea:Water:Polyethylene glycol 200:Receive
Rice silica is 500:250:100:75:50:3.
The floor dash board of manufacture is formed by substrate, substrate surface rubberised layer, decorative layer and wearing layer are sequentially compound.
The floor dash board manufacture method of the present invention is scientific and reasonable, is easy to be molded, quality is good.Floor dash board of the present invention is with table
The fast growing wood veneer that face applies melmac is substrate, and impregnated melamine resin adhesive veneer is decorative layer, dipping three
The alundum (Al2O3) abrasion-proof paper of cymel adhesive is wearing layer, and floor dash board is formed by hot pressing.By alundum (Al2O3)
Abrasion-proof paper is affixed on the veneer layer surface of impregnated melamine, improves the wearability of dash board.And consolidated floor can be reached
Rub proofness.Saving timber resources can be taken into account simultaneously and there is the advantages of consolidated floor dash board performance.
Brief description of the drawings
Fig. 1 is a kind of structural representation of floor dash board of the present invention.
In figure:1- substrates;2- glue spreading of base plate layers;3- decorative layers;4- wearing layers.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Reference picture 1, floor dash board of the invention are compound by substrate, substrate surface rubberised layer, decorative layer and wearing layer order
Composition.
Its manufacture method comprises the following steps:
1)Substrate:Using 3 ~ 4 millimeters of fast growing wood veneer;
2)Glue spreading of base plate layer:Melamine resin adehsive stick is applied in substrate surface, applying melamine resin adehsive stick amount is
10g/m2~40g/m2, and dried at 60 ~ 80 DEG C of temperature, 5 ~ 8 minutes drying times;
3)Decorative layer:Compound, the impregnated melamine resin glue using non-woven fabrics or paper and 0.2 ~ 0.4 millimeter of slicing veneer
Stick, impregnation resin content are 70% ~ 90%, and volatile content is 8% ~ 15%, and procuring degree is 40% ~ 70%;
4)Wearing layer:Wearing layer uses impregnated melamine resin adhesive alundum (Al2O3) abrasion-proof paper, wear-resisting after solidification
6000 ~ 8000 turns;
5)Substrate with glue spreading of base plate layer, the dried decorative layer of step 3 impregnation, step 4 made of step 2 is wear-resisting
Layer, be in contact successively sequentially by glue spreading of base plate layer and decorative layer, wearing layer, using heat pressing forming machines, 130 ~ 140 DEG C of temperature,
Under 1.5 ~ 2.0MPa of pressure, 3 ~ 5 minutes time, one-shot forming.
The fast growing wood veneer of the substrate is:Poplar, Eucalyptus, willow, paulownia, birch, linden, pine, torch pine,
Longleaf pine, pesudotsuga taxifolia, South America araucaria wood planing singulation plate, moisture content be 4% ~ 8%, surface no-pollution, groove mark, movable joint, die for the sake of honour and
Cracking.
The slicing veneer of the decorative layer is that toothed oak wood, Manchurian ash, oak, teak, birch, beech, maple, Chinese catalpa be wooden, black Hu
Any one in peach.
The melamine resin adehsive stick presses mass parts ratio, formaldehyde:Melamine:Urea:Water:Polyethylene glycol 200:Receive
Rice silica is 500:250:100:75:50:3.
Embodiments of the invention are limited example, not exhaustive, the simple copy and improvement worked without creation, still
Belong to the scope that the claims in the present invention are protected.
Claims (4)
1. a kind of manufacture method of floor dash board, it is characterized in that, it comprises the following steps:
1)Substrate:Using 3~4 millimeters of fast growing wood veneer;
2)Glue spreading of base plate layer:Melamine resin adehsive stick, described melamine resin adehsive stick are applied in substrate surface:By matter
Measure part ratio, formaldehyde:Melamine:Urea:Water:Polyethylene glycol 200:Nano silicon is 500:250:100:75:50:3;Apply
Melamine resin adehsive stick amount is 10g/m2~40g/m2, and dried at 60~80 DEG C of temperature, 5~8 minutes drying times;
3)Decorative layer:Compound with 0.2~0.4 millimeter of slicing veneer using non-woven fabrics or paper, impregnated melamine resin is gluing
Agent, impregnation resin content are 70%~90%, and volatile content is 8%~15%, and procuring degree is 40%~70%;
4)Wearing layer:Wearing layer uses impregnated melamine resin adhesive alundum (Al2O3) abrasion-proof paper, wear-resisting 6000 after solidification
~8000 turns;
5)By step 2)The manufactured substrate with glue spreading of base plate layer, step 3)The dried decorative layer of impregnation, step 4)It is wear-resisting
Layer, be in contact successively sequentially by glue spreading of base plate layer and decorative layer, wearing layer, using heat pressing forming machines, 130~140 DEG C of temperature,
Under 1.5~2.0MPa of pressure, 3~5 minutes time, one-shot forming.
2. a kind of manufacture method of floor dash board according to claim 1, it is characterized in that, the fast growing wood list of the substrate
Plate is:Poplar, Eucalyptus, willow, paulownia, birch, linden, pine, torch pine, longleaf pine, pesudotsuga taxifolia, South America araucaria wood planing
Singulation plate, moisture content are 4%~8%, surface no-pollution, groove mark, movable joint, die for the sake of honour and ftracture.
3. a kind of manufacture method of floor dash board according to claim 1, it is characterized in that, the slicing veneer of the decorative layer
For any one in toothed oak wood, Manchurian ash, oak, teak, birch, beech, maple, Chinese catalpa wood, black walnut.
4. a kind of manufacture method of floor dash board according to claim 1, it is characterized in that, the floor dash board of manufacture is by base
Plate, substrate surface rubberised layer, decorative layer and the compound composition of wearing layer order.
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CN201510403537.7A CN105014766B (en) | 2015-07-12 | 2015-07-12 | A kind of floor dash board and its manufacture method |
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CN201510403537.7A CN105014766B (en) | 2015-07-12 | 2015-07-12 | A kind of floor dash board and its manufacture method |
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CN105014766A CN105014766A (en) | 2015-11-04 |
CN105014766B true CN105014766B (en) | 2018-01-16 |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106121182A (en) * | 2016-07-27 | 2016-11-16 | 广东皇田环保科技有限公司 | A kind of high intensity solid wooden floor board and preparation method thereof |
CN106121183A (en) * | 2016-07-27 | 2016-11-16 | 广东皇田环保科技有限公司 | A kind of high intensity solid wooden floor board and preparation method thereof |
CN107687243A (en) * | 2017-09-29 | 2018-02-13 | 南京中高知识产权股份有限公司 | A kind of environment Protection composite floor board and preparation method thereof |
CN109719809A (en) * | 2019-01-15 | 2019-05-07 | 临沂大瑞木业有限公司 | A kind of compound veneer of solid wood paint-free |
CN110509365A (en) * | 2019-08-23 | 2019-11-29 | 福江集团有限公司 | A kind of method that fast growing wood processing waste material prepares the wooden base of upholstery |
CN110666915A (en) * | 2019-09-25 | 2020-01-10 | 浙江云峰莫干山地板有限公司 | Solid wood composite floor surface plate and manufacturing method thereof |
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CN2485378Y (en) * | 2001-06-21 | 2002-04-10 | 李伟 | Wooden floor |
CN2632207Y (en) * | 2003-07-16 | 2004-08-11 | 南京林业大学 | Nanometer composite floor |
CN1887547A (en) * | 2006-07-25 | 2007-01-03 | 王治刚 | Sound insulating floor board and its making process |
CN201064917Y (en) * | 2007-04-12 | 2008-05-28 | 向伦伟 | Colored wood board with anti-wear paper stuck at surface thereof |
CN201137277Y (en) * | 2007-12-24 | 2008-10-22 | 程瑞香 | Highly abrasion-proof solid wood veneer sheet |
KR101327756B1 (en) * | 2008-08-21 | 2013-11-11 | (주)엘지하우시스 | Flooring having wear layer by dual cure system and the Method of manufacturing the same |
CN201824425U (en) * | 2010-06-25 | 2011-05-11 | 哈尔滨市凯达木业有限公司 | Composite lumber-core board with a dipped rubber-film paper veneer |
CN201762940U (en) * | 2010-06-29 | 2011-03-16 | 东莞市森世纪木业有限公司 | Strengthening multilayer composite floor |
CN102219885A (en) * | 2011-04-26 | 2011-10-19 | 福建农林大学 | Nano silicon oxide modified melamine formaldehyde resin and preparation method thereof |
CN102296781A (en) * | 2011-05-27 | 2011-12-28 | 苏州凯牌木业有限公司 | Impregnated-paper laminated facing material, manufacturing thereof, wood floor faced with material and manufacturing thereof |
CN103406950B (en) * | 2013-08-14 | 2015-05-06 | 广西鹿寨北林胶合板有限公司 | Anti-exposure eucalyptus laminated wood veneer and production method thereof |
CN104263295A (en) * | 2014-09-22 | 2015-01-07 | 金甲化工企业(中山)有限公司 | Melamine adhesive for absorbing and decomposing formaldehyde in air |
CN104314272B (en) * | 2014-11-06 | 2017-02-15 | 湖南圣保罗木业有限公司 | Laminate wood flooring and manufacturing method thereof |
CN204343625U (en) * | 2014-12-15 | 2015-05-20 | 西安工程大学 | Combined indoor based on decorating film and backing material plate fits up floor |
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Granted publication date: 20180116 Termination date: 20190712 |