CN105014766B - A kind of floor dash board and its manufacture method - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title claims description 6
- 239000010410 layer Substances 0.000 claims abstract description 44
- 239000000758 substrate Substances 0.000 claims abstract description 33
- 239000002023 wood Substances 0.000 claims abstract description 26
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 24
- 239000004640 Melamine resin Substances 0.000 claims abstract description 20
- 239000000853 adhesive Substances 0.000 claims abstract description 18
- 230000001070 adhesive effect Effects 0.000 claims abstract description 18
- 238000000465 moulding Methods 0.000 claims abstract description 7
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 4
- 239000012790 adhesive layer Substances 0.000 claims description 11
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 9
- 235000018185 Betula X alpestris Nutrition 0.000 claims description 8
- 235000018212 Betula X uliginosa Nutrition 0.000 claims description 8
- 239000002131 composite material Substances 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 238000007598 dipping method Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 5
- 241000018646 Pinus brutia Species 0.000 claims description 5
- 235000011613 Pinus brutia Nutrition 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 4
- 241000208140 Acer Species 0.000 claims description 3
- 235000014466 Douglas bleu Nutrition 0.000 claims description 3
- 240000000731 Fagus sylvatica Species 0.000 claims description 3
- 235000010099 Fagus sylvatica Nutrition 0.000 claims description 3
- 244000184861 Juglans nigra Species 0.000 claims description 3
- 235000013740 Juglans nigra Nutrition 0.000 claims description 3
- 241000219071 Malvaceae Species 0.000 claims description 3
- 240000002834 Paulownia tomentosa Species 0.000 claims description 3
- 241000204936 Pinus palustris Species 0.000 claims description 3
- 235000017339 Pinus palustris Nutrition 0.000 claims description 3
- 235000008577 Pinus radiata Nutrition 0.000 claims description 3
- 241000218621 Pinus radiata Species 0.000 claims description 3
- 241000219000 Populus Species 0.000 claims description 3
- 240000001416 Pseudotsuga menziesii Species 0.000 claims description 3
- 235000005386 Pseudotsuga menziesii var menziesii Nutrition 0.000 claims description 3
- 241000124033 Salix Species 0.000 claims description 3
- 240000002871 Tectona grandis Species 0.000 claims description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 3
- 239000004202 carbamide Substances 0.000 claims description 3
- 239000005543 nano-size silicon particle Substances 0.000 claims description 3
- 229940113115 polyethylene glycol 200 Drugs 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 241001655736 Catalpa bignonioides Species 0.000 claims 1
- 244000166124 Eucalyptus globulus Species 0.000 claims 1
- 239000003292 glue Substances 0.000 abstract description 4
- 239000011247 coating layer Substances 0.000 abstract 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 5
- 235000017491 Bambusa tulda Nutrition 0.000 description 5
- 244000082204 Phyllostachys viridis Species 0.000 description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 5
- 239000011425 bamboo Substances 0.000 description 5
- 241000894007 species Species 0.000 description 5
- 241000723422 Catalpa Species 0.000 description 4
- 238000009408 flooring Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 244000004281 Eucalyptus maculata Species 0.000 description 2
- 241001106462 Ulmus Species 0.000 description 2
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- 238000005520 cutting process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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- Laminated Bodies (AREA)
- Floor Finish (AREA)
Abstract
本发明是一种地板表板及其制造方法，其特点是，包括的步骤有：速生材单板的基板；在基板表面涂三聚氰胺树脂胶粘剂的基板涂胶层；采用无纺布或纸与0.2~0.4毫米刨切薄木复合的浸渍三聚氰胺树脂的装饰层；三氧化二铝耐磨纸为耐磨层；将具有涂胶层的基板、浸胶的装饰层、耐磨层采用热压成型机，在温度130~140℃、压力1.5~2.0MPa下，时间3~5分钟，一次成型。制造方法科学合理，易于成型，质量佳，能够同时兼顾节省木材资源和具有强化地板表板性能的优点。
The present invention relates to a floor panel and a manufacturing method thereof, which is characterized in that the steps include: a substrate of a fast-growing wood veneer; a substrate coating layer coated with a melamine resin adhesive on the surface of the substrate; using non-woven fabric or paper with 0.2 The decorative layer impregnated with melamine resin is composited with sliced veneer of ~0.4 mm; the wear-resistant aluminum oxide paper is used as the wear-resistant layer; the base plate with the glued layer, the decorative layer impregnated with glue, and the wear-resistant layer are made of a hot press molding machine. At a temperature of 130~140°C and a pressure of 1.5~2.0MPa, it takes 3~5 minutes to form at one time. The manufacturing method is scientific and reasonable, easy to form, and of good quality, and can simultaneously take into account the advantages of saving wood resources and having the performance of a reinforced floor surface board.
Description
技术领域technical field
本发明涉及地板，是一种地板表板及其制造方法。The invention relates to a floor, in particular to a floor surface board and a manufacturing method thereof.
背景技术Background technique
实木复合地板的表板通常选用锯切（径切或弦切或旋切）的优质木材，取材常为几十年至百余年才成材的硬阔叶材。为了节约珍贵的阔叶材，现在的地板表板大多选用3~4毫米厚的珍贵阔叶材做表板。然而随着世界各国保护森林资源政策的出台，禁止珍贵稀缺树种采伐，珍贵稀缺树种用来制造实木复合地板表面的越来越少，因此，出现了不同的用于地板覆面的地板表板。The surface board of solid wood composite flooring is usually made of high-quality sawn (radius-cut, string-cut or rotary-cut) wood, and the materials are often hard broad-leaved wood that takes decades to more than a hundred years to become useful. In order to save precious broad-leaved wood, most of the current floor panels are made of precious broad-leaved wood with a thickness of 3 to 4 mm. However, with the promulgation of policies to protect forest resources in various countries in the world, the logging of precious and rare tree species is prohibited, and rare and rare tree species are used to make the surface of solid wood composite flooring. Therefore, different floor panels for floor coverings have appeared.
例如：LVL表板，单板层积材（LVL）由旋切制得的单板，以顺纹方向按序组坯，端部斜接、搭接或对接，然后经涂胶、热压等工序压制而成的一种高强度的结构材料。芬兰劳特（raute）公司生产一种由单板层积材锯制而成的三层复合地板，外观和质量均好。据劳特公司介绍，该地板的市场和价格与普通三层实木地板一样看好。For example: LVL surface board, laminated veneer lumber (LVL) veneer made by rotary cutting, the blanks are assembled in sequence along the grain direction, the ends are mitered, lapped or butted, and then glued, hot pressed, etc. A high-strength structural material that is pressed by a process. The Finnish Raute company produces a three-layer composite floor sawn from laminated veneer lumber, which has good appearance and quality. According to Lauter Company, the market and price of this floor are as good as those of ordinary three-layer solid wood floor.
例如：竹材表板，定宽的弦面竹片拼接的拼接板，厚一般为3.5~4毫米。其具有竹材独特的表观纹理和淡雅、新颖的装饰效果，同时竹材结构致密、强度大、刚性好、硬度高及表面耐磨、耐冲击等优点。For example: Bamboo surface boards, splicing boards spliced with bamboo slices of fixed width, the thickness is generally 3.5~4 mm. It has the unique appearance texture and elegant and novel decorative effect of bamboo. At the same time, bamboo has the advantages of compact structure, high strength, good rigidity, high hardness, surface wear resistance and impact resistance.
例如：充分采用榆木、楸木、桦木等其他树种，发展针叶材表板。降低优质树种的依赖。For example: make full use of elm, catalpa, birch and other tree species to develop coniferous wood surface boards. Reduce dependence on high-quality tree species.
以上几种材料作为地板表板存在着各自的缺点。LVL表板其用胶量较大，环保很难保证，且其纹理与珍贵木材相比较相差甚远；竹材表板具有优越的自身优点，但与木材基材复合，由于竹材与木材的干缩湿涨不同，因此很容易发生表板开裂，而且竹材很容易发生虫蛀；采用榆木、楸木、桦木等其他树种作为地板表板其美观与装饰效果较差。The above several materials have their own shortcomings as floor panels. LVL surface boards use a large amount of glue, so it is difficult to guarantee environmental protection, and its texture is far from precious wood; The humidity rises differently, so it is easy to crack the surface board, and the bamboo is easy to be eaten by insects; other tree species such as elm, catalpa, birch, etc. are used as the floor surface board, and its aesthetics and decorative effect are relatively poor.
发明内容Contents of the invention
本发明目的是，克服现有实木复合地板使用大量天然珍贵木材，较差的表面耐磨性、耐灼烧等缺点，而提供一种能够同时兼顾节省木材资源和具有强化地板表板性能的地板表板；并提供科学合理，易于成型，质量佳的地板表板制造方法。The purpose of the present invention is to overcome the shortcomings of the existing solid wood composite flooring that use a large amount of natural precious wood, poor surface wear resistance, and burning resistance, and provide a floor that can simultaneously save wood resources and have the performance of strengthening the surface of the floor Surface board; and provide a scientific and reasonable, easy-to-form, high-quality floor surface board manufacturing method.
实现本发明目的采用的技术方案是，一种地板表板的制造方法，其特征是，它包括以下步骤：The technical scheme that realizes the object of the present invention adopts is, a kind of manufacturing method of floor board, it is characterized in that, it comprises the following steps:
1）基板：采用3~4毫米的速生材单板；1) Substrate: use 3~4mm fast-growing wood veneer;
2）基板涂胶层：在基板表面涂三聚氰胺树脂胶粘剂，涂三聚氰胺树脂胶粘剂量为10g/m2~40g/m2，且温度60~80℃下干燥，干燥时间5~8分钟；2) Substrate adhesive layer: Coat the surface of the substrate with melamine resin adhesive, the amount of melamine resin adhesive applied is 10g/m 2 ~40g/m 2 , and the temperature is 60~80℃, and the drying time is 5~8 minutes;
3）装饰层：采用无纺布或纸与0.2~0.4毫米的刨切薄木复合，浸渍三聚氰胺树脂胶粘剂，浸胶量为70%~90%，挥发份含量为8%~15%，预固化度为40%~70%；3) Decorative layer: Composite non-woven fabric or paper with 0.2-0.4mm sliced veneer, impregnated with melamine resin adhesive, the dipping amount is 70%-90%, the volatile content is 8%-15%, the pre-curing degree 40%~70%;
4）耐磨层：耐磨层采用浸渍三聚氰胺树脂胶粘剂三氧化二铝耐磨纸，固化后耐磨6000~8000转；4) Wear-resistant layer: The wear-resistant layer is made of aluminum oxide wear-resistant paper impregnated with melamine resin adhesive, and the wear resistance is 6000~8000 revolutions after curing;
5）将步骤2制成的具有基板涂胶层的基板、步骤3浸胶干燥后的装饰层、步骤4耐磨层，按基板涂胶层与装饰层、耐磨层依次相接触顺序，采用热压成型机，在温度130~140℃、压力1.5~ 2.0MPa 下，时间3~5分钟，一次成型。5) The substrate with the substrate adhesive layer made in step 2, the decorative layer after dipping and drying in step 3, and the wear-resistant layer in step 4 are contacted in sequence according to the substrate adhesive layer, decorative layer, and wear-resistant layer, using Hot press molding machine, at a temperature of 130~140°C, a pressure of 1.5~2.0MPa, and a time of 3~5 minutes, one-time molding.
所述基板用的速生材单板为：杨木、桉木、柳木、泡桐、桦木、椴木、辐射松、火矩松、长叶松、花旗松、南美杉属木材刨切单板，含水率为4%~8%，表面无污染、沟痕、活节、死节及开裂。The fast-growing wood veneers used for the substrate are: poplar, eucalyptus, willow, paulownia, birch, basswood, radiata pine, fire pine, longleaf pine, Douglas fir, and Pine genus wood sliced veneer, containing water The rate is 4%~8%, and the surface has no pollution, groove marks, live knots, dead knots and cracks.
所述装饰层的刨切薄木为柞木、水曲柳、栎木、柚木、桦木、榉木、枫木、楸木、黑胡桃中的任意一种。The sliced veneer of the decorative layer is any one of oak, ash, oak, teak, birch, beech, maple, catalpa and black walnut.
所述三聚氰胺树脂胶粘剂按质量份比，甲醛：三聚氰胺：尿素：水：聚乙二醇200：纳米二氧化硅为500：250：100：75：50：3。The mass ratio of the melamine resin adhesive is 500:250:100:75:50:3 of formaldehyde: melamine: urea: water: polyethylene glycol 200: nano silicon dioxide.
制造的地板表板由基板、基板表面涂胶层、装饰层和耐磨层顺序复合组成。The manufactured floor surface plate is composed of a substrate, a glue layer on the surface of the substrate, a decorative layer and a wear-resistant layer in sequence.
本发明的地板表板制造方法科学合理，易于成型，质量佳。本发明地板表板是以表面涂三聚氰胺树脂的速生材单板为基板，浸渍三聚氰胺树脂胶粘剂薄木为装饰层，浸渍三聚氰胺树脂胶粘剂的三氧化二铝耐磨纸为耐磨层，通过热压而成地板表板。将三氧化二铝耐磨纸贴于浸渍三聚氰胺的薄木层表面，提高了表板的耐磨性。并且能够达到强化地板的耐磨程度。能够同时兼顾节省木材资源和具有强化地板表板性能的优点。The manufacturing method of the floor surface plate of the present invention is scientific and reasonable, easy to shape and good in quality. The floor surface plate of the present invention is formed by hot-pressing the fast-growing wood veneer coated with melamine resin as the substrate, thin wood impregnated with melamine resin adhesive as the decorative layer, and aluminum oxide wear-resistant paper impregnated with melamine resin adhesive as the wear-resistant layer. Floor boards. The aluminum oxide wear-resistant paper is pasted on the surface of the thin wood layer impregnated with melamine to improve the wear resistance of the surface board. And it can achieve the wear resistance of laminate flooring. The advantages of saving wood resources and having the performance of a reinforced floor surface board can be taken into account at the same time.
附图说明Description of drawings
图1是本发明的一种地板表板的结构示意图。Fig. 1 is a schematic structural view of a floor surface board of the present invention.
图中：1-基板；2-基板涂胶层；3-装饰层；4-耐磨层。In the figure: 1-substrate; 2-substrate adhesive layer; 3-decorative layer; 4-wear-resistant layer.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
参照图1，本发明的地板表板由基板、基板表面涂胶层、装饰层和耐磨层顺序复合组成。Referring to Fig. 1, the floor panel of the present invention is composed of a substrate, a glue layer on the surface of the substrate, a decorative layer and a wear-resistant layer in sequence.
其制造方法包括以下步骤：Its manufacturing method comprises the following steps:
1）基板：采用3~4毫米的速生材单板；1) Substrate: use 3~4mm fast-growing wood veneer;
2）基板涂胶层：在基板表面涂三聚氰胺树脂胶粘剂，涂三聚氰胺树脂胶粘剂量为10g/m2~40g/m2，且温度60~80℃下干燥，干燥时间5~8分钟；2) Substrate adhesive layer: Coat the surface of the substrate with melamine resin adhesive, the amount of melamine resin adhesive applied is 10g/m 2 ~40g/m 2 , and the temperature is 60~80℃, and the drying time is 5~8 minutes;
3）装饰层：采用无纺布或纸与0.2~0.4毫米的刨切薄木复合，浸渍三聚氰胺树脂胶粘剂，浸胶量为70%~90%，挥发份含量为8%~15%，预固化度为40%~70%；3) Decorative layer: Composite non-woven fabric or paper with 0.2-0.4mm sliced veneer, impregnated with melamine resin adhesive, the dipping amount is 70%-90%, the volatile content is 8%-15%, the pre-curing degree 40%~70%;
4）耐磨层：耐磨层采用浸渍三聚氰胺树脂胶粘剂三氧化二铝耐磨纸，固化后耐磨6000~8000转；4) Wear-resistant layer: The wear-resistant layer is made of aluminum oxide wear-resistant paper impregnated with melamine resin adhesive, and the wear resistance is 6000~8000 revolutions after curing;
5）将步骤2制成的具有基板涂胶层的基板、步骤3浸胶干燥后的装饰层、步骤4耐磨层，按基板涂胶层与装饰层、耐磨层依次相接触顺序，采用热压成型机，在温度130~140℃、压力1.5~ 2.0MPa 下，时间3~5分钟，一次成型。5) The substrate with the substrate adhesive layer made in step 2, the decorative layer after dipping and drying in step 3, and the wear-resistant layer in step 4 are contacted in sequence according to the substrate adhesive layer, decorative layer, and wear-resistant layer, using Hot press molding machine, at a temperature of 130~140°C, a pressure of 1.5~2.0MPa, and a time of 3~5 minutes, one-time molding.
所述基板用的速生材单板为：杨木、桉木、柳木、泡桐、桦木、椴木、辐射松、火矩松、长叶松、花旗松、南美杉属木材刨切单板，含水率为4%~8%，表面无污染、沟痕、活节、死节及开裂。The fast-growing wood veneers used for the substrate are: poplar, eucalyptus, willow, paulownia, birch, basswood, radiata pine, fire pine, longleaf pine, Douglas fir, and Pine genus wood sliced veneer, containing water The rate is 4%~8%, and the surface has no pollution, groove marks, live knots, dead knots and cracks.
所述装饰层的刨切薄木为柞木、水曲柳、栎木、柚木、桦木、榉木、枫木、楸木、黑胡桃中的任意一种。The sliced veneer of the decorative layer is any one of oak, ash, oak, teak, birch, beech, maple, catalpa and black walnut.
所述三聚氰胺树脂胶粘剂按质量份比，甲醛：三聚氰胺：尿素：水：聚乙二醇200：纳米二氧化硅为500：250：100：75：50：3。The mass ratio of the melamine resin adhesive is 500:250:100:75:50:3 of formaldehyde: melamine: urea: water: polyethylene glycol 200: nano silicon dioxide.
本发明的实施例为有限的实例，并非穷举，不经过创造劳动的简单复制和改进，仍属于本发明权利要求所保护的范围。The embodiments of the present invention are limited examples, not exhaustive, and they still belong to the protection scope of the claims of the present invention without simple copying and improvement of creative labor.
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| CN106121182A (en) * | 2016-07-27 | 2016-11-16 | 广东皇田环保科技有限公司 | A kind of high intensity solid wooden floor board and preparation method thereof |
| CN106121183A (en) * | 2016-07-27 | 2016-11-16 | 广东皇田环保科技有限公司 | A kind of high intensity solid wooden floor board and preparation method thereof |
| CN107687243A (en) * | 2017-09-29 | 2018-02-13 | 南京中高知识产权股份有限公司 | A kind of environment Protection composite floor board and preparation method thereof |
| CN109719809A (en) * | 2019-01-15 | 2019-05-07 | 临沂大瑞木业有限公司 | A kind of compound veneer of solid wood paint-free |
| CN110509365A (en) * | 2019-08-23 | 2019-11-29 | 福江集团有限公司 | A kind of method that fast growing wood processing waste material prepares the wooden base of upholstery |
| CN110666915A (en) * | 2019-09-25 | 2020-01-10 | 浙江云峰莫干山地板有限公司 | Solid wood composite floor surface plate and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2485378Y (en) * | 2001-06-21 | 2002-04-10 | 李伟 | Wooden floor |
| CN2632207Y (en) * | 2003-07-16 | 2004-08-11 | 南京林业大学 | Nanometer composite floor |
| CN1887547A (en) * | 2006-07-25 | 2007-01-03 | 王治刚 | Sound insulating floor board and its making process |
| CN201064917Y (en) * | 2007-04-12 | 2008-05-28 | 向伦伟 | Colored wood board with anti-wear paper stuck at surface thereof |
| CN201137277Y (en) * | 2007-12-24 | 2008-10-22 | 程瑞香 | Highly abrasion-proof solid wood veneer sheet |
| KR101327756B1 (en) * | 2008-08-21 | 2013-11-11 | (주)엘지하우시스 | Flooring having wear layer by dual cure system and the Method of manufacturing the same |
| CN201824425U (en) * | 2010-06-25 | 2011-05-11 | 哈尔滨市凯达木业有限公司 | Composite lumber-core board with a dipped rubber-film paper veneer |
| CN201762940U (en) * | 2010-06-29 | 2011-03-16 | 东莞市森世纪木业有限公司 | A kind of reinforced multi-layer composite floor |
| CN102219885A (en) * | 2011-04-26 | 2011-10-19 | 福建农林大学 | Nano silicon oxide modified melamine formaldehyde resin and preparation method thereof |
| CN102296781A (en) * | 2011-05-27 | 2011-12-28 | 苏州凯牌木业有限公司 | Impregnated-paper laminated facing material, manufacturing thereof, wood floor faced with material and manufacturing thereof |
| CN103406950B (en) * | 2013-08-14 | 2015-05-06 | 广西鹿寨北林胶合板有限公司 | Anti-exposure eucalyptus laminated wood veneer and production method thereof |
| CN104263295A (en) * | 2014-09-22 | 2015-01-07 | 金甲化工企业(中山)有限公司 | Melamine adhesive for absorbing and decomposing formaldehyde in air |
| CN104314272B (en) * | 2014-11-06 | 2017-02-15 | 湖南圣保罗木业有限公司 | Laminate wood flooring and manufacturing method thereof |
| CN204343625U (en) * | 2014-12-15 | 2015-05-20 | 西安工程大学 | Combined indoor based on decorating film and backing material plate fits up floor |
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