CN1887547A - Sound insulating floor board and its making process - Google Patents
Sound insulating floor board and its making process Download PDFInfo
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- CN1887547A CN1887547A CN 200610099281 CN200610099281A CN1887547A CN 1887547 A CN1887547 A CN 1887547A CN 200610099281 CN200610099281 CN 200610099281 CN 200610099281 A CN200610099281 A CN 200610099281A CN 1887547 A CN1887547 A CN 1887547A
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- paper
- veneer
- sound insulation
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- nonwoven
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Abstract
Sound insulating floor board is made through the following steps: preparing base board, upper sheet, lower sheet, bottom sheet, balance paper, non-woven fabric, decorating paper, antiwear alumina paper and transparent dipped paper in proper sizes; laminating the said prepared materials and hot pressurizing in a hot press at the pressure of 300-800 tons and the temperature of 50-100 deg.c for 180-600 sec for adhering together; stacking and storing for 30-200 hr; and cutting to form the sound insulating floor board. Thus made sound insulating floor board has high sound insulating performance, low cost and other advantages.
Description
Technical field
The Sound insulation floorings that the present invention relates to a kind of manufacture method of Sound insulation floorings and adopt this method to make.
Background technology
Existing floor class decoration materials mainly be divided into solid wooden floor board, solid wooden compound floor and consolidated floor three major types, but the soundproof effect on existing various floors are relatively poor usually, and anti-wear performance is also lower, and occur easily coming unstuck, the phenomenon of foaming, torsional deformation
Summary of the invention
It is good to the purpose of this invention is to provide a kind of soundproof effect, and anti-wear performance is good, and cost is low, is difficult for coming unstuck, the manufacture method of the Sound insulation floorings of foaming, torsional deformation and the Sound insulation floorings that adopts this method to make.
The invention provides a kind of manufacture method of Sound insulation floorings, it comprises the steps:
(1) according to the needs of producing purchase suitable dimension substrate, go up veneer, veneer, bill kept on file plate, balance paper, nonwoven, facing paper, alundum (Al abrasion-proof paper and be impregnated with the transparent impregnated paper of melmac down, wherein the upper surface of alundum (Al abrasion-proof paper is according to 30-70 gram/square metre adopt a melmac to be stained with one deck alundum (Al powder;
(2) balance paper and facing paper are put into melmac respectively and flood, dry then;
(3) balance paper that will flood melmac is tiled in the upper surface of veneer, nonwoven is tiled in the upper surface of the balance paper that has flooded melmac, the facing paper that has flooded melmac is tiled in the upper surface of nonwoven, and lays the alundum (Al abrasion-proof paper at the upper surface of facing paper;
(4) the multiple layer combination plate that step (3) is obtained is placed on the hot press with the pressure of 1200-2800 ton and 140 ℃-200 ℃ and carries out the 30-120 hot pressing of second, makes it be bonded together, and makes abrasion resistant veneer;
(5) balance paper that will flood melmac is tiled in down the lower surface of veneer, nonwoven is tiled in the lower surface of the balance paper that has flooded melmac, the bill kept on file plate is tiled in the lower surface of nonwoven, transparent impregnated paper is tiled in the lower surface of bill kept on file plate;
(6) the multiple layer combination product that step (5) is obtained is placed on the hot press with the pressure of 900-2800 ton and 140 ℃-190 ℃ and carries out the 30-120 hot pressing of second, makes it be bonded together, and makes the sound insulation base plate;
(7) apply pollopas or 501 glue respectively on the upper and lower surface of substrate, the lower surface of the abrasion resistant veneer that step (4) is obtained pastes mutually with the upper surface of substrate, the upper surface of the sound insulation base plate that step (6) is obtained pastes mutually with the lower surface of substrate, be placed into then on the hot press and carry out the hot pressing of 180-600 second with the pressure of 300-800 ton and 50 ℃-100 ℃ and make it be bonded together, laminate then and deposit 30-200 hour, cutting processing is made Sound insulation floorings again.
Bake out temperature is 30 ℃-70 ℃ in the manufacture method of a kind of Sound insulation floorings of the present invention, wherein said step (2); Alundum (Al abrasion-proof paper in the described step (3) is stained with one deck alundum (Al powder and makes according to 35-60 gram/square metre employing melmac for the upper surface at paper.
The manufacture method of a kind of Sound insulation floorings of the present invention, the thickness of substrate is 6-20mm in the wherein said step (1), last veneer, the thickness of veneer and bill kept on file plate is 0.2-0.8mm down, nonwoven be the 20-45 gram/square metre, described facing paper adopts the fancy veneer replacement; Multiple layer combination plate in the described step (4) is placed on the hot press with the pressure of 1200-2600 ton and 160 ℃-180 ℃ and carries out the 40-100 hot pressing of second; Multiple layer combination product in the described step (6) is placed on the hot press with the pressure of 1200-2600 ton and 160 ℃-180 ℃ and carries out the 40-100 hot pressing of second; Carry out the 300-500 hot pressing of second with the pressure of 400-700 ton and 60 ℃-90 ℃ in the described step (7), laminate then and deposit 50-180 hour.
The manufacture method of a kind of Sound insulation floorings of the present invention, the cutting processing in the wherein said step (7) comprise with opening strap saw opens bar to sheet material, mills machine to the sheet material groove milling with tenon then, with the chamfering roll coater sheet material is coated with the ultraviolet light polymerization lacquer again.
The manufacture method of a kind of Sound insulation floorings of the present invention, the thickness of substrate is 8-18mm in the wherein said step (1), last veneer, the thickness of veneer and bill kept on file plate is 0.3-0.4mm down, nonwoven be the 25-40 gram/square metre, described facing paper adopts the fancy veneer replacement; Multiple layer combination plate in the described step (4) is placed on the hot press with the pressure of 1400-2400 ton and 165 ℃-175 ℃ and carries out the 50-80 hot pressing of second; Multiple layer combination product in the described step (6) is placed on the hot press with the pressure of 1400-2400 ton and 165 ℃-175 ℃ and carries out the 50-80 hot pressing of second; Carry out the 350-450 hot pressing of second with the pressure of 500-600 ton and 70 ℃-80 ℃ in the described step (7), laminate then and deposit 60-160 hour.
The manufacture method of a kind of Sound insulation floorings of the present invention, the thickness of substrate is 10-16mm in the wherein said step (1), last veneer, down the thickness of veneer and bill kept on file plate is 0.32-0.38mm, nonwoven be the 30-35 gram/square metre, described facing paper adopts fancy veneer to replace; Multiple layer combination plate in the described step (4) is placed on the hot press with the pressure of 1600-2200 ton and 168 ℃-170 ℃ and carries out the 60-70 hot pressing of second; Multiple layer combination product in the described step (6) is placed on the hot press with the pressure of 1600-2200 ton and 168 ℃-170 ℃ and carries out the 60-70 hot pressing of second; Carry out the 380-420 hot pressing of second with the pressure of 520-580 ton and 72 ℃-78 ℃ in the described step (7), laminate then and deposit 80-150 hour.
The Sound insulation floorings that adopts the manufacture method of Sound insulation floorings of the present invention to obtain, comprise substrate, the upper surface of substrate is bonded with the facing plate, the lower surface bonds of substrate has the sound insulation base plate, described facing plate comprises veneer, the upper surface of last veneer is bonded with the balance paper that has flooded melmac, the upper surface of balance paper is bonded with nonwoven, the upper surface of nonwoven is bonded with the facing paper that has flooded melmac, the upper surface of facing paper is provided with the alundum (Al abrasion-proof paper, described sound insulation base plate comprises veneer down, the lower surface bonds of following veneer has the balance paper that has flooded melmac, the lower surface bonds of balance paper has nonwoven, and the lower surface bonds of nonwoven has the bill kept on file plate, and the lower surface bonds of bill kept on file plate has transparent impregnated paper.
Compared with prior art, the present invention has following distinguishing feature and good effect, and veneer is adopted in the bottom of its finish coat, adds nonwoven on the veneer, and the effect of anti-torsional deformation, anti-be full of cracks is arranged; Its finish coat adopts the alundum (Al abrasion-proof paper, the alundum (Al abrasion-proof paper is stained with one deck alundum (Al powder and makes according to 30-70 gram/square metre employing melmac for the upper surface at paper, carry out the 30-120 hot pressing of second with the pressure of 1200-2800 ton and 140 ℃-200 ℃, make it be bonded together, make abrasion resistant veneer, make the floor surface anti-wear performance greatly improve, the anti-wear performance that is better than painted surface is applicable to public place that the stream of people is frequent or the sports center of being had relatively high expectations in the floor.Because the surface has wear-resisting pit, can play foot massages health care and anti-skidding effect; Its sound insulation base plate comprises veneer down, the lower surface bonds of following veneer has the balance paper that has flooded melmac, the lower surface bonds of balance paper has nonwoven, the lower surface bonds of nonwoven has the bill kept on file plate, the lower surface bonds of bill kept on file plate has transparent impregnated paper, in case the back sound conduction plays the sound insulation and noise reduction effect.Facing plate and substrate, substrate and sound insulation base plate glue together with urea-formaldehyde resin adhesive, can play prevent to ftracture, come unstuck, the effect of bubbling.
Below in conjunction with accompanying drawing to the manufacture method of Sound insulation floorings of the present invention and adopt the specific embodiment of the Sound insulation floorings of this method manufacturing to be described in further detail.
Fig. 1 is the main pseudosection of the structural representation of Sound insulation floorings of the present invention.
The specific embodiment
The manufacture method of Sound insulation floorings of the present invention, it comprises the steps:
(1) according to the needs of producing purchase suitable dimension substrate, go up veneer, veneer, bill kept on file plate, balance paper, nonwoven, facing paper, alundum (Al abrasion-proof paper and be impregnated with the transparent impregnated paper of melmac down, wherein the upper surface of alundum (Al abrasion-proof paper according to 30 grams/square metre or 36 grams/square metre or 42 grams/square metre or 48 gram/square Micks/square metre or 56 grams/square metre or 62 grams/square metre or 65 grams/square metre or 70 grams/square metre employing melmac be stained with one deck alundum (Al powder;
(2) balance paper and facing paper are put into melmac respectively and flood, dry then, bake out temperature is 30 ℃ or 35 ℃ or 40 ℃ or 45 ℃ or 55 ℃ or 60 ℃ or 70 ℃;
(3) balance paper that will flood melmac is tiled in the upper surface of veneer, nonwoven is tiled in the upper surface of the balance paper that has flooded melmac, the facing paper that has flooded melmac is tiled in the upper surface of nonwoven, and lays the alundum (Al abrasion-proof paper at the upper surface of facing paper;
(4) the multiple layer combination plate that step (3) is obtained is placed on the hot press hot pressing of carrying out 30 seconds or 40 seconds or 50 seconds or 60 seconds or 80 seconds or 100 seconds or 120 seconds with the pressure of 1200 or 1400 tons or 1600 tons or 1800 tons or 2000 tons or 2200 tons 2400 tons or 2500 tons 2600 tons or 2800 tons and 140 ℃ or 145 ℃ or 155 ℃ or 160 ℃ or 170 ℃ or 180 ℃ or 190 ℃ or 200 ℃, make it be bonded together, make abrasion resistant veneer;
(5) balance paper that will flood melmac is tiled in down the lower surface of veneer, nonwoven is tiled in the lower surface of the balance paper that has flooded melmac, the bill kept on file plate is tiled in the lower surface of nonwoven, transparent impregnated paper is tiled in the lower surface of bill kept on file plate;
(6) the multiple layer combination product that step (5) is obtained is placed on the hot press hot pressing of carrying out 30 or 40 seconds or 50 seconds or 60 seconds or 80 seconds or 100 seconds or 120 seconds with the pressure of 900 or 1000 tons or 1200 tons or 1400 tons or 1600 tons or 1800 tons or 2000 tons or 2200 tons 2400 tons or 2500 tons 2600 tons or 2800 tons and 140 ℃ or 145 ℃ or 155 ℃ or 160 ℃ or 170 ℃ or 180 ℃ or 190 ℃, make it be bonded together, make the sound insulation base plate;
(7) on substrate, lower surface applies pollopas or 501 glue respectively, the lower surface of the abrasion resistant veneer that step (4) is obtained pastes mutually with the upper surface of substrate, the upper surface of the sound insulation base plate that step (6) is obtained pastes mutually with the lower surface of substrate, being placed on the hot press hot pressing of carrying out 180 seconds or 200 seconds or 250 seconds or 300 seconds or 350 seconds or 450 seconds or 500 seconds or 600 seconds with the pressure of 300 tons or 350 tons or 400 tons or 500 tons or 600 tons or 700 tons or 800 tons and 50 ℃ or 60 ℃ or 70 ℃ or 75 ℃ or 85 ℃ or 90 ℃ or 100 ℃ then makes it be bonded together, laminate then and deposit 30 hours or 50 hours or 60 hours or 80 hours or 100 hours or 120 hours or 150 hours or 160 hours or 180 hours or 200 hours, cutting processing is made Sound insulation floorings again, cutting processing comprises with opening strap saw opens bar to sheet material, mill machine to the sheet material groove milling with tenon then, with the chamfering roll coater sheet material is coated with the ultraviolet light polymerization lacquer again.
The thickness of aforesaid substrate is 6mm or 8mm or 16mm or 20mm, the above-mentioned thickness of going up veneer, following veneer and bill kept on file plate is 0.2mm or 0.3mm or 0.6mm or 0.8mm, nonwoven be 20 grams/square metre or 25 grams/square metre or 30 grams/square metre or 35 grams/square metre or 40 grams/square metre or 45 grams/square metre, above-mentioned facing paper can adopt fancy veneer to replace.
As shown in Figure 1, the Sound insulation floorings that obtains with the manufacture method of Sound insulation floorings of the present invention, comprise substrate 6, the upper surface of substrate 6 is bonded with the facing plate, the lower surface bonds of substrate 6 has the sound insulation base plate, the facing plate comprises veneer 5, the upper surface of last veneer 5 is bonded with the balance paper 4 that has flooded melmac, the upper surface of balance paper 4 is bonded with nonwoven 3, the upper surface of nonwoven 3 is bonded with the facing paper 2 that has flooded melmac, the upper surface of facing paper 2 is provided with alundum (Al abrasion-proof paper 1, the sound insulation base plate comprises veneer 8 down, and the lower surface bonds of following veneer 8 has the balance paper 7 that has flooded melmac, and the lower surface bonds of balance paper 7 has nonwoven 9, the lower surface bonds of nonwoven has bill kept on file plate 10, and the lower surface bonds of bill kept on file plate 1 has transparent impregnated paper 11.
Claims (7)
1. the manufacture method of Sound insulation floorings is characterized in that it comprises the steps:
(1) according to the needs of producing purchase suitable dimension substrate, go up veneer, veneer, bill kept on file plate, balance paper, nonwoven, facing paper, alundum (Al abrasion-proof paper and be impregnated with the transparent impregnated paper of melmac down, wherein the upper surface of alundum (Al abrasion-proof paper is according to 30-70 gram/square metre adopt a melmac to be stained with one deck alundum (Al powder;
(2) balance paper and facing paper are put into melmac respectively and flood, dry then;
(3) balance paper that will flood melmac is tiled in the upper surface of veneer, nonwoven is tiled in the upper surface of the balance paper that has flooded melmac, the facing paper that has flooded melmac is tiled in the upper surface of nonwoven, and lays the alundum (Al abrasion-proof paper at the upper surface of facing paper;
(4) the multiple layer combination plate that step (3) is obtained is placed on the hot press with the pressure of 1200-2800 ton and 140 ℃-200 ℃ and carries out the 30-120 hot pressing of second, makes it be bonded together, and makes abrasion resistant veneer;
(5) balance paper that will flood melmac is tiled in down the lower surface of veneer, nonwoven is tiled in the lower surface of the balance paper that has flooded melmac, the bill kept on file plate is tiled in the lower surface of nonwoven, transparent impregnated paper is tiled in the lower surface of bill kept on file plate;
(6) the multiple layer combination product that step (5) is obtained is placed on the hot press with the pressure of 900-2800 ton and 140 ℃-190 ℃ and carries out the 30-120 hot pressing of second, makes it be bonded together, and makes the sound insulation base plate;
(7) apply pollopas or 501 glue respectively on the upper and lower surface of substrate, the lower surface of the abrasion resistant veneer that step (4) is obtained pastes mutually with the upper surface of substrate, the upper surface of the sound insulation base plate that step (6) is obtained pastes mutually with the lower surface of substrate, be placed into then on the hot press and carry out the hot pressing of 180-600 second with the pressure of 300-800 ton and 50 ℃-100 ℃ and make it be bonded together, laminate then and deposit 30-200 hour, cutting processing is made Sound insulation floorings again.
2. the manufacture method of Sound insulation floorings according to claim 1 is characterized in that bake out temperature is 30 ℃-70 ℃ in the described step (2); Alundum (Al abrasion-proof paper in the described step (3) is stained with one deck alundum (Al powder and makes according to 35-60 gram/square metre employing melmac for the upper surface at paper.
3. as the manufacture method of Sound insulation floorings as described in the claim 2, the thickness that it is characterized in that substrate in the described step (1) is 6-20mm, last veneer, down the thickness of veneer and bill kept on file plate is 0.2-0.8mm, nonwoven be the 20-45 gram/square metre, described facing paper adopts fancy veneer to replace; Multiple layer combination plate in the described step (4) is placed on the hot press with the pressure of 1200-2600 ton and 160 ℃-180 ℃ and carries out the 40-100 hot pressing of second; Multiple layer combination product in the described step (6) is placed on the hot press with the pressure of 1200-2600 ton and 160 ℃-180 ℃ and carries out the 40-100 hot pressing of second; Carry out the 300-500 hot pressing of second with the pressure of 400-700 ton and 60 ℃-90 ℃ in the described step (7), laminate then and deposit 50-180 hour.
4. as the manufacture method of Sound insulation floorings as described in the claim 3, it is characterized in that cutting processing in the described step (7) comprises with opening strap saw sheet material is opened bar, mill machine to the sheet material groove milling with tenon then, with the chamfering roll coater sheet material is coated with the ultraviolet light polymerization lacquer again.
5. the manufacture method of Sound insulation floorings as claimed in claim 4, the thickness that it is characterized in that substrate in the described step (1) is 8-18mm, last veneer, down the thickness of veneer and bill kept on file plate is 0.3-0.4mm, nonwoven be the 25-40 gram/square metre, described facing paper adopts fancy veneer to replace; Multiple layer combination plate in the described step (4) is placed on the hot press with the pressure of 1400-2400 ton and 165 ℃-175 ℃ and carries out the 50-80 hot pressing of second; Multiple layer combination product in the described step (6) is placed on the hot press with the pressure of 1400-2400 ton and 165 ℃-175 ℃ and carries out the 50-80 hot pressing of second; Carry out the 350-450 hot pressing of second with the pressure of 500-600 ton and 70 ℃-80 ℃ in the described step (7), laminate then and deposit 60-160 hour.
6. the manufacture method of Sound insulation floorings as claimed in claim 7, the thickness that it is characterized in that substrate in the described step (1) is 10-16mm, last veneer, down the thickness of veneer and bill kept on file plate is 0.32-0.38mm, nonwoven be the 30-35 gram/square metre, described facing paper adopts fancy veneer to replace; Multiple layer combination plate in the described step (4) is placed on the hot press with the pressure of 1600-2200 ton and 168 ℃-170 ℃ and carries out the 60-70 hot pressing of second; Multiple layer combination product in the described step (6) is placed on the hot press with the pressure of 1600-2200 ton and 168 ℃-170 ℃ and carries out the 60-70 hot pressing of second; Carry out the 380-420 hot pressing of second with the pressure of 520-580 ton and 72 ℃-78 ℃ in the described step (7), laminate then and deposit 80-150 hour.
7. the Sound insulation floorings that obtains as the manufacture method of any one described Sound insulation floorings in the claim 1 to 6, it is characterized in that comprising substrate (6), the upper surface of substrate (6) is bonded with the facing plate, the lower surface bonds of substrate (6) has the sound insulation base plate, described facing plate comprises veneer (5), the upper surface of last veneer (5) is bonded with the balance paper (4) that has flooded melmac, the upper surface of balance paper (4) is bonded with nonwoven (3), the upper surface of nonwoven (3) is bonded with the facing paper (2) that has flooded melmac, the upper surface of facing paper (2) is provided with alundum (Al abrasion-proof paper (1), described sound insulation base plate comprises veneer (8) down, the lower surface bonds of following veneer (8) has the balance paper (7) that has flooded melmac, the lower surface bonds of balance paper (7) has nonwoven (9), the lower surface bonds of nonwoven has bill kept on file plate (10), and the lower surface bonds of bill kept on file plate (1) has transparent impregnated paper (11).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610099281 CN1887547A (en) | 2006-07-25 | 2006-07-25 | Sound insulating floor board and its making process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610099281 CN1887547A (en) | 2006-07-25 | 2006-07-25 | Sound insulating floor board and its making process |
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| CN1887547A true CN1887547A (en) | 2007-01-03 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101293368B (en) * | 2007-04-23 | 2010-10-13 | 德华集团控股股份有限公司 | Method for producing recombined face-side flame-proof composite floor board |
| CN103821310A (en) * | 2013-11-29 | 2014-05-28 | 芜湖市欧美德板材有限公司 | Composite wood floor finishing process |
| WO2015103817A1 (en) * | 2014-01-10 | 2015-07-16 | 佛山市高明盈星木业有限公司 | Oil palm trunk processing method and decoration board of oil palm jointed plate made by the method |
| CN105014766A (en) * | 2015-07-12 | 2015-11-04 | 北华大学 | Floor surface board and manufacturing method thereof |
| CN109868957A (en) * | 2019-03-12 | 2019-06-11 | 浙江晶通塑胶有限公司 | A kind of compound magnesium substrate and its preparation process and application |
| CN111485696A (en) * | 2020-03-19 | 2020-08-04 | 安徽奥美塑胶有限公司 | L VT super wear-resistant floor pasted with melamine impregnated decorative paper |
-
2006
- 2006-07-25 CN CN 200610099281 patent/CN1887547A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101293368B (en) * | 2007-04-23 | 2010-10-13 | 德华集团控股股份有限公司 | Method for producing recombined face-side flame-proof composite floor board |
| CN103821310A (en) * | 2013-11-29 | 2014-05-28 | 芜湖市欧美德板材有限公司 | Composite wood floor finishing process |
| WO2015103817A1 (en) * | 2014-01-10 | 2015-07-16 | 佛山市高明盈星木业有限公司 | Oil palm trunk processing method and decoration board of oil palm jointed plate made by the method |
| CN105014766A (en) * | 2015-07-12 | 2015-11-04 | 北华大学 | Floor surface board and manufacturing method thereof |
| CN109868957A (en) * | 2019-03-12 | 2019-06-11 | 浙江晶通塑胶有限公司 | A kind of compound magnesium substrate and its preparation process and application |
| CN111485696A (en) * | 2020-03-19 | 2020-08-04 | 安徽奥美塑胶有限公司 | L VT super wear-resistant floor pasted with melamine impregnated decorative paper |
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