CN105005289A - Industrial internet-of-things platform - Google Patents
Industrial internet-of-things platform Download PDFInfo
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- CN105005289A CN105005289A CN201510479933.8A CN201510479933A CN105005289A CN 105005289 A CN105005289 A CN 105005289A CN 201510479933 A CN201510479933 A CN 201510479933A CN 105005289 A CN105005289 A CN 105005289A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
Abstract
Disclosed in the application is an industrial internet-of-things platform comprising a raw material data acquisition and management system, a production data collection and management system, a sales data acquisition and management system, a storage data acquisition and management system, an equipment material data acquisition, and a quality control tracing collection and management system. The raw material data acquisition and management system consists of a sample extraction report generation module, an initial review report generation module, a recheck report generation module, a raw material warehousing report generation module, and a settlement report generation module. The production data collection and management system includes a raw material link data generation module, a production link data generation module, a finished product package link data generation module, and a finished product link data generation module. The sales data acquisition and management system contains a cargo data management module, a sales contract management module, and a customer data management module.
Description
Technical field
The application relates to a kind of industrial platform of internet of things, belongs to industry and automatically identifies and data acquisition interleaving techniques field.
Background technology
Industry platform of internet of things is a kind of industrial management system for internet of things, the technology such as support networking, cloud computing, large data, with domestic state-of-the-art industrial Automatic Identification & Data Collection (AIDC technology) for core, it is the intelligent management platform integrating industry identification automatically, information acquisition, data modeling, BPR.
Current enterprise more and more payes attention to informatization, but a lot of problems and shortcomings of existing enterprise information management system ubiquity, the material flow of enterprise and information flow disconnect, and modernization construction and informatization development run into bottleneck, are mainly manifested in:
One, enterprise information system and real work Connection between Processes problem are comparatively large, lack automatic data collection ability, all kinds of production process data acquisition mode inefficiency., there is information sluggishness, with high costs, accuracy is not high, efficiency is low, employee is sick of the outstanding problems such as psychology in the tedious work such as data acquisition all relies on manually, and all departments all exist papery document, hand-written statistics, check.
Two, lack the scientific and effective information system management of production equipment, there is very large problem in production equipment operation management system. and production equipment and spare parts management means fall behind, and the production equipment management of most enterprise is all with hand-kept and manual input system; Extensive management, causes waste man-hour; Difficult, supervision difficulty that inspection management is implemented, the frequency that production equipment is patrolled and examined and time are difficult to perform on request; Equipment routing inspection information delay, causes maintenance cost to waste; Corrective maintenance and maintenance record are all with hand-kept and manual input system, and quantity of information is comparatively large, waste more nonproductive man-hour.
Three, also there is many deficiencies in the logistics management system aspect of current most of traditional forms of enterprises, especially in the foundation and warehousing management of storage pattern, still rests on manual operation management phase.The manual typing of discrepancy database data need, reduction work efficiency, causes database data of coming in and going out not upgraded in time and data are inaccurate.The delayed of information causes spare parts check difficulty.Spare part identification still relies on experience. and system management does not realize effective bucket management, and the storage capacity in warehouse and the distribution of goods cannot be understood.The warehousing management pattern of current backwardness and facility have had a strong impact on the efficiency of storehouse management, reduce the depot storage capacity in enterprise warehouse, improve storehouse management cost, constrain the development of enterprise.
Four, product quality monitoring means fall behind and quality tracing efficiency is not high.Production run quality monitoring mode in a lot of industrial enterprise on existing production line, main with artificial papery mode record data, some enterprise is according to product quality monitoring needs, need the quality monitoring product of every part product or certain unit interval section being carried out to different modes, in most enterprise, in quality monitoring management in process of production, cannot confirm whether all post order of classes or grades at school carry out actual quality monitoring to product on time, whether record the quality monitoring data of process of producing product truly, the practical risk of production run quality monitoring is caused to strengthen, the responsibility that goes wrong cannot implement to order of classes or grades at school post.In quality tracing process, rely on papery document completely, authenticity is not high, and means of reviewing are more traditional, and have to be upgraded to satisfaction in client's trace back process, corporate image is affected.
Five, there is very large drawback in current enterprise sale management system, and some products face partition transport assembling, often occur wrong sending, omission sending phenomenon, and when assembling due to the similar very difficult differentiation of features of shape, there is the problems such as low, the professional threshold of efficiency is high; Some products face falsifying problem on channel sales, are difficult to, control, the method for product false proof also be difficult to quick responsive feedback to the management of dealer.
Summary of the invention
The object of the application is to solve the problem, and provides one to utilize Internet of Things automatic identification technology, realizes the industrial platform of internet of things of data acquisition identification robotization.
Industrial platform of internet of things described in the application comprises: raw material data acquisition and management system, production data acquisition and management system, sales data collection and management system, storage data collection and management system, equipment goods and materials data acquisition and management system and QC quality tracing gather and management system; Wherein, described raw material data acquisition and management system to raw material quality inspection, weigh, put in storage, the full chain data of settling accounts gather and store, and comprise thousand sample list generation module, initial survey report generation module, recheck report generation module, material storage list generation module and advice of settlement generation module; Described production data acquisition and management system automatically gather product from the go into operation data of all process procedures of finished product packing of raw material and store, comprise raw material link data generation module, production link data generation module, finished product packing link data generation module and finished product link data generation module; Described sales data collection and management system gather order contract and logistics progress data and store, and comprise cargo data administration module, sales contract administration module and customer information management module; Described storage data collection and management system to goods warehousing, sort, move storehouse, outbound, kinds of goods make an inventory and the automation data of stock's early warning gathers and stores, comprise material requistion generation module, equipment control department barcode scanning module, storage department barcode scanning module, data simultaneous module and storage analysis module; Described equipment goods and materials data acquisition and management system automatically gathers plant maintenance and accessory storage data and stores, and comprises corrective maintenance module, Maintenance Module, equipment neck material module and fault analysis warning module; Described QC quality tracing collection and management system are managed the product keyholed back plate of the full chain links of product for realizing, and comprise raw material data traceability module, production process data trace back block, equipment goods and materials data traceability module, sales data trace back block and detect data traceability module.
Described raw material data acquisition and management system acquisition and the data of storage comprise supplier's register, thousand sample list, car plate record, raw material initial survey report record, weight house meter heavily records, record rechecked by raw material, material storage record, peeling meter heavily record, purchase settlement records and procurement data.
Thousand described sample list generation module uses blue-tooth printer, fill in the information of the raw material vehicle of wait thousand sample, the ID (identity number) card information of the driver of the raw material vehicle of thousand sample is waited in automatic reading, after staff completes thousand sample, thousand described sample list generation module generates Quick Response Code thousand sample list, and this Quick Response Code thousand sample list at least comprises the information of raw material vehicle or the ID (identity number) card information of driver of wait thousand sample; The described Quick Response Code thousand sample list described in initial survey report generation module scans, after staff completes initial survey, described initial survey report generation CMOS macro cell initial survey report, the report of this initial survey comprises the full detail of described Quick Response Code thousand sample list; The described report of the initial survey described in reinspection report generation module scans, after staff completes reinspection, described reinspection report generation CMOS macro cell rechecks report, and this reinspection report comprises the full detail of described initial survey report; The described reinspection report described in the scanning of material storage list generation module, generate the storage bill of the full detail comprising described reinspection report, there is the product warehousing of storage bill in warehousing department by printing; Described advice of settlement generation module generates the advice of settlement comprising the full detail of described storage bill, and purchasing department utilizes advice of settlement to settle accounts.
The data of described production data acquisition and management system collection and storage comprise production data, raw material storage information, process management data, the management data that feeds intake, order of classes or grades at school management data and Quality Management Data.
The Data Integration of raw material in the full-stove time identification data in the warehouse identification data at operating personnel's identity data, raw material place, the warehouse at raw material place, hole capital after selling all securities identification data and warehouse is generated raw material link packet by this raw material link Packet Generation to production link data generation module, as the unique identification data of this this production process of warehouse by described raw material link data generation module, the raw material link packet that processing staff's identity data, process equipment identification data, machining state identification data, quality inspection state identification data and quality inspection personnel identification data and described raw material link data generation module send over by described production link data generation module is integrated and is generated production link packet, and by this production link Packet Generation to finished product packing link data generation module, described finished product packing link data generation module is by finished product packing personnel identity identification data, finished product packing apparatus for production line identification data, be bundled into product packaging label data, the production link packet that finished product packing quality inspection state identification data and finished product packing quality inspection personnel identification data and described production link data generation module send over is integrated and is generated finished product packing link packet and by this finished product packing link Packet Generation to finished product link data generation module, this finished product packing link packet is generated finished product Quick Response Code and is pasted onto on bag finished product packing by this finished product Quick Response Code by described finished product link data generation module.
Described sales data collection and the data of management system collection and storage comprise contract dataset and sales data.
Described cargo data administration module is for generating goods Quick Response Code, described sales contract administration module is for generating contract Quick Response Code, described customer information management module is for generating customer data Quick Response Code, product warehouse when checking goods Quick Response Code, contract Quick Response Code and being consistent with the information of customer data Quick Response Code record, customer shipment.
Described storage data collection and the data of management system collection and storage comprise accessory storage data, raw material storage data, product depot data and auxiliary material depot data.
Described material requistion generation module carries out barcode scanning confirmation to the work board of workshop appliance person and equipment to be repaired, field print material requistion; Described equipment division barcode scanning module carries out barcode scanning approval to this material requistion, release neck material Quick Response Code; Described warehousing department's barcode scanning module scans neck material Quick Response Code, confirms that errorless rear permission workshop appliance person leads material; Described data simultaneous module workshop appliance person lead expected after the storage headroom data in warehouse to be carried out renewal synchronous and be sent to storage analysis module; Described storage analysis module analysis storage headroom data, generates stock's early warning and the report of settlement on storage fund.
Described equipment goods and materials data acquisition and management system acquisition and the data of storage comprise device identification data, maintenance of equipment data and corrective maintenance data.
Described corrective maintenance module sends equipment routing inspection maintenance instruction automatically according to fault analysis flow process and corrective maintenance work program; Described Maintenance Module is according to maintenance of equipment request starting outfit maintenance flow; Described equipment neck material module scans equipment Quick Response Code, this equipment Quick Response Code comprises description and the positional information of this equipment on shelf of equipment photo in kind, the spare part photo associated with this equipment, the function of this equipment, the term of validity and application scenarios; Described fault analysis warning module collects maintenance and patrols and examines data and mantenance data, analyzes fault observer, generates maintenance patrol plan, early warning report equipment life and standby redundancy buying and inventory planning.
Described QC quality tracing collection and the data of management system collection and storage comprise raw material trace back data, production run trace back data, equipment goods and materials trace back data, sell trace back data and detect trace back data.
Described raw material data traceability module is used for supplier's register of raw material, the car plate record of transport raw material, weight house meter heavily records, material storage record, peeling meter heavily record, purchase settlement records and procurement data carries out whole process and reviews; Described production process data trace back block is used for processing staff's identity data, process equipment identification data, machining state identification data, finished product packing personnel identity identification data, finished product packing apparatus for production line identification data, bag finished product packing/case identification data, carries out whole process and review; Described equipment goods and materials data traceability module is carried out whole process to device identification data, maintenance of equipment data and corrective maintenance data and is reviewed; Described sales data trace back block is carried out whole process to contract dataset and sales data and is reviewed; Carry out whole process with described detection data traceability module to thousand sample list, raw material initial survey report record, raw material reinspection record, quality inspection state identification data, quality inspection personnel identification data, finished product packing quality inspection state identification data and finished product packing quality inspection personnel identification data to review.
Compared with prior art, the beneficial effect of technical scheme is:
One, change the manual data acquisition mode that current enterprise is traditional, reach the effect of data acquisition identification robotization.By giving unique identity to key elements such as all raw materials, product, accessory, flow process, storage, logistics, performance, order, finance in production run, utilize automatic identification technology, the automatic identification of low cost implementation procedure data and collection.
Two, change the equipment operation management system that current enterprise falls behind, reach equipment and material management effect of visualization, realize intelligent operation management.By to the automatic collection of plant maintenance and accessory storage data and intelligent management, realize the comprehensive visual control of administration and supervision authorities to situations such as production equipment dimension inspection, maintenances.
Three, change current enterprise raw materials for production ladder of management to fall behind, the problem that warehouse-in work efficiency is lower, reach raw materials control transparence effect.By raw material quality inspection, the full chain data acquisition of weighing, putting in storage, settling accounts, realize trans-departmental information Real-Time Sharing, reach the seamless coupling of transparence.
Four, the productive function changing current enterprise existence falls behind, and extensive management, the technological process of production is difficult to quantitative evaluation, and product control inspection manages the phenomenons such as artificial paper record, reaches production management lean effect, realizes intelligent production management.By product from the automatic data collection of all process procedures being dosed into finished product packing, realize production data electronization, real time implementation, be convenient to administration and supervision authorities and grasp true production status in real time.
Five, solve the deficiency that current enterprise logistics management system exists, change the manual operation phenomenon of the backwardness that current warehousing management exists.Reach warehousing management high efficiency effect, realize intelligent storage management.By to kinds of goods unique identification, dynamically associating in real time of kinds of goods and position in storehouse, achieves warehouse-in, sorts, moves storehouse, the automatic data collection of a series of link such as outbound, kinds of goods are made an inventory, stock's early warning, reaches the object that efficiently and accurately is controlled.
Six, change the product wrong sending, omission sending phenomenon existed in current enterprise sales management, channel sales faces the difficult problem in falsifying problem and product false proof, reach sales management fastization effect, realize Intelligent Sale Management.By the collection to data such as order contract, logistics, the account thing realizing agency and main office adds up fastization.
Seven, solve current enterprise product quality monitoring means to fall behind and the not high problem of quality tracing efficiency.Reach quality tracing precision effect, realize intelligent tracing management.By technology of Internet of things to the mark of product overall process and collection, realize electronization completely in quality tracing process to trace, from market user, to logistics distribution, manufacture, any link such as pulp furnish carries out the problem of tracing back moving back towards to each part product, reaches precisely reviewing of product overall process information, responds fast.Industry platform of internet of things by the technology of Internet of things of a series of advanced person, for modern enterprise realizes that cost savings, operation are simple, the object of accurate data, information fast.
Accompanying drawing explanation
Fig. 1 is the general frame figure of the industrial platform of internet of things described in the application.
Embodiment
Be clearly and completely described the technical scheme in the application below in conjunction with accompanying drawing, obviously, described embodiment is only a part of embodiment of the application, instead of whole embodiments.Based on the embodiment in the application, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belongs to the scope of the application's protection.
As shown in Figure 1, the industrial platform of internet of things described in the application comprises following subsystem: raw material data acquisition and management system, production data acquisition and management system, sales data collection and management system, storage data collection and management system, equipment goods and materials data acquisition and management system and QC quality tracing gather and management system; Wherein, described raw material data acquisition and management system to raw material quality inspection, weigh, put in storage, the full chain data of settling accounts gather and store, and comprise thousand sample list generation module, initial survey report generation module, recheck report generation module, material storage list generation module and advice of settlement generation module; Described production data acquisition and management system automatically gather the data of product from all process procedures being dosed into finished product packing and store, comprise raw material link data generation module, production link data generation module, finished product packing link data generation module and finished product link data generation module; Described sales data collection and management system gather order contract and logistics data and store, and comprise cargo data administration module, sales contract administration module and customer information management module; Described storage data collection and management system to goods warehousing, sort, move storehouse, outbound, kinds of goods make an inventory and the automation data of stock's early warning gathers and stores, comprise material requistion generation module, equipment division barcode scanning module, warehousing department's barcode scanning module, data simultaneous module and storage analysis module; Described equipment goods and materials data acquisition and management system automatically gathers plant maintenance and accessory storage data and stores, and comprises corrective maintenance module, Maintenance Module, equipment neck material module and fault analysis warning module; Described QC quality tracing collection and management system are managed the product keyholed back plate of the full chain links of product for realizing, and comprise raw material data traceability module, production process data trace back block, equipment goods and materials data traceability module, sales data trace back block and detect data traceability module.
Described raw material data acquisition and management system acquisition and the data of storage comprise supplier's register, thousand sample list, car plate record, raw material initial survey report record, weight house meter heavily records, record rechecked by raw material, material storage record, peeling meter heavily record, purchase settlement records and procurement data.The construction of raw material data acquisition and management system to realize following three targets: 1, be connected mutually with " production management system ", continues to trace back to forward supplier, traces back to supply of material vehicle and supply of material place of production information.2, car, goods, quality inspection, accurate match between each flow process is settled accounts; 3, the problem that existing IC-card unstable networks, storage information are very few, information cannot be reviewed for a long time is solved.
After the vehicle arrival company of transport raw material, first wait in line thousand sample.Thousand described sample list generation module uses blue-tooth printer, fill in the information (such as vehicle license, owner information etc.) of the raw material vehicle of wait thousand sample, the ID (identity number) card information of the driver of the raw material vehicle of thousand sample is waited in automatic reading, after staff completes thousand sample, thousand described sample list generation module generates Quick Response Code thousand sample list, and this Quick Response Code thousand sample list at least comprises the information of raw material vehicle or the ID (identity number) card information of driver of wait thousand sample.
The described Quick Response Code thousand sample list described in initial survey report generation module scans, after staff completes initial survey, described initial survey report generation CMOS macro cell initial survey report, the report of this initial survey comprises the full detail of described Quick Response Code thousand sample list; The described report of the initial survey described in reinspection report generation module scans, after staff completes reinspection, described reinspection report generation CMOS macro cell rechecks report, and this reinspection report comprises the full detail of described initial survey report; The described reinspection report described in the scanning of material storage list generation module, generate the storage bill of the full detail comprising described reinspection report, there is the product warehousing of storage bill in warehousing department by printing; Described advice of settlement generation module generates the advice of settlement comprising the full detail of described storage bill, and purchasing department utilizes advice of settlement to settle accounts.
The data of described production data acquisition and management system collection and storage comprise production data, raw material storage information, process management data, the management data that feeds intake, order of classes or grades at school management data and Quality Management Data.Production data acquisition and management system are from the automatic data collection of all process procedures being dosed into finished product packing by product, realize following three targets: 1, production data electronization: complete the automatic collection of producing chain all links data, Real-time Collection, realize from papery document to automatic collection, raise the efficiency; 2, produce monitoring in real time: according to quality of production standard, acquisition quality data, realize quality pre-alert, accident is followed the trail of and is become prior early warning; 3, production data is reviewed: review production data fast, and hilllock of can calling to account, call to account people.
Described raw material link data generation module is by operating personnel's identity data (such as the work trade mark or ID (identity number) card No.), the warehouse identification data (such as XX workshop A warehouse) at raw material place, the full-stove time identification data (such as on June 14th, 2015, bought securities with all one's capital in the morning 11: 00) in the warehouse at raw material place, data (the Quick Response Code thousand sample list of such as raw material of raw material in hole capital after selling all securities time marking data (such as 15: 00 afternoon of on June 14th, 2015 hole capital after selling all securities) and warehouse, initial survey is reported, recheck report and the data such as storage bill) integrate generation raw material link packet and by this raw material link Packet Generation to production link data generation module, as the unique identification data of this this production process of warehouse, the raw material link packet that processing staff's identity data (such as the work trade mark or ID (identity number) card No.), process equipment identification data (such as XX workshop B process equipment), machining state identification data, quality inspection state identification data and quality inspection personnel identification data and described raw material link data generation module send over by described production link data generation module is integrated and is generated production link packet, and by this production link Packet Generation to finished product packing link data generation module, described finished product packing link data generation module is by finished product packing personnel identity identification data (such as the work trade mark or ID (identity number) card No.), finished product packing apparatus for production line identification data (such as XX workshop C production line), be bundled into product packaging label data, the production link packet that finished product packing quality inspection state identification data and finished product packing quality inspection personnel identification data and described production link data generation module send over is integrated and is generated finished product packing link packet and by this finished product packing link Packet Generation to finished product link data generation module, this finished product packing link packet is generated finished product Quick Response Code and is pasted onto on bag finished product packing by this finished product Quick Response Code by described finished product link data generation module.
Described sales data collection and the data of management system collection and storage comprise contract dataset and sales data.Sales data gathers with management system mainly through the collection to data such as order contract, logistics, realizes following two targets: 1, complete contract, goods, account synchronous.2, realize the mark of document and automatically gather, reaching the object collected fast.
Described cargo data administration module is for generating goods Quick Response Code, described sales contract administration module is for generating contract Quick Response Code, described customer information management module is for generating customer data Quick Response Code, product warehouse when checking goods Quick Response Code, contract Quick Response Code and being consistent with the information of customer data Quick Response Code record, customer shipment.
Described storage data collection and the data of management system collection and storage comprise accessory storage data, raw material storage data, product depot data and auxiliary material depot data.Storage data gathers and passes through kinds of goods unique identification with management system, dynamically associating in real time of kinds of goods and position in storehouse, achieve warehouse-in, sort, move storehouse, the automatic data collection of a series of link such as outbound, kinds of goods are made an inventory, stock's early warning, realize following three targets: 1, the efficient accumulating management of goods and materials: realize that kinds of goods identify fast, rapid sorting, efficient storage, precisely transportation management.2, goods and materials location inventory manage: make use of Quick Response Code encoding characteristics and offline storage ability, realize the differentiated control of standby redundancy, multitask is made an inventory, account thing synchronizing information.3, intelligent visual early warning mechanism: realize data variation dynamic visual, holds variation tendency, by the intellectual analysis to data, controls the safety inventory of standby redundancy, realizes early warning and the decision support of storage circulation.
Described material requistion generation module carries out barcode scanning confirmation to the work board of workshop appliance person and equipment to be repaired, field print material requistion; Described equipment division barcode scanning module carries out barcode scanning approval to this material requistion, release neck material Quick Response Code; Described warehousing department's barcode scanning module scans neck material Quick Response Code, confirms that errorless rear permission workshop appliance person leads material; Described data simultaneous module workshop appliance person lead expected after the storage headroom data in warehouse to be carried out renewal synchronous and be sent to storage analysis module; Described storage analysis module analysis storage headroom data, generates stock's early warning and the report of settlement on storage fund.
Described equipment goods and materials data acquisition and management system acquisition and the data of storage comprise device identification data, maintenance of equipment data and corrective maintenance data.Equipment goods and materials data acquisition and management system is by the automatic collection of plant maintenance and accessory storage data and intelligent management, realize following three targets: 1, maintenance of equipment intelligent data acquisition management: by the intelligent acquisition of maintenance of equipment data and analysis, obtain the accessory fault observer cycle, reach the prior early warning of accessory fault, reduce equipment failure rate; 2, corrective maintenance intelligent management: by the equipment failure rule cycle, the plan of setting reasonable maintaining, the tour data of record maintenance automatically, the put into effect of monitoring maintenance care, realizes equipment effectiveness optimization; 3, accessory supply and supplier management: by the data management of real-time device goods and materials, accurate accessory safety inventory and accessory supply cycle, optimizes Supplier Selection, reduces the accessory rate of capital employed.
Described corrective maintenance module sends equipment routing inspection maintenance instruction automatically according to fault analysis flow process and corrective maintenance work program; Described Maintenance Module is according to maintenance of equipment request starting outfit maintenance flow; Described equipment neck material module scans equipment Quick Response Code, this equipment Quick Response Code comprises description and the positional information of this equipment on shelf of equipment photo in kind, the spare part photo associated with this equipment, the function of this equipment, the term of validity and application scenarios; Described fault analysis warning module collects maintenance and patrols and examines data and mantenance data, analyzes fault observer, generates maintenance patrol plan, early warning report equipment life and standby redundancy buying and inventory planning.
Described QC quality tracing collection and the data of management system collection and storage comprise raw material trace back data, production run trace back data, equipment goods and materials trace back data, sell trace back data and detect trace back data.QC quality tracing gathers with management system by manage the product keyholed back plate of product full chain links, three targets below realizing: 1, the qualitative control of products material and quality tracing; 2, the qualitative control of product processes process and quality monitoring; 3, the qualitative control of product storage, dispensing, sales process and quality monitoring.
Described raw material data traceability module is used for supplier's register of raw material, the car plate record of transport raw material, weight house meter heavily records, material storage record, peeling meter heavily record, purchase settlement records and procurement data carries out whole process and reviews; Described production process data trace back block is used for processing staff's identity data, process equipment identification data, machining state identification data, finished product packing personnel identity identification data, finished product packing apparatus for production line identification data, be bundled into product packaging label data, carry out whole process reviews; Described equipment goods and materials data traceability module is carried out whole process to device identification data, maintenance of equipment data and corrective maintenance data and is reviewed; Described sales data trace back block is carried out whole process to contract dataset and sales data and is reviewed; Carry out whole process with described detection data traceability module to thousand sample list, raw material initial survey report record, raw material reinspection record, quality inspection state identification data, quality inspection personnel identification data, finished product packing quality inspection state identification data and finished product packing quality inspection personnel identification data to review.
Industrial platform of internet of things described in the application utilizes advanced industrial Automatic Identification & Data Collection to enterprise's all key element imparting unique identity and automatic identification functions such as all raw materials, product, accessory, flow process, storage, logistics, performance, order, finance in process of production, pass through automatic identification and data collection, whole to the human, financial, and material resources of enterprise, workflow, locus etc. key element is carried out digital virtual reproduction, is formed " transparent additive " and " holographic workshop " of data plane.Enterprise's large database concept can be set up by this industrial platform of internet of things, find out enterprise's bottleneck with large data mode, provide decision support to Enterprises Leader.And then realized " wisdom manufacture " by data mining and decision support technology.
In sum, be the embodiment of the present application content, and obviously the embodiment of the application is not limited in this, it according to different application environment, can utilize the functional realiey corresponding demand of the application.
Claims (10)
1. an industrial platform of internet of things, it is characterized in that, comprising: raw material data acquisition and management system, production data acquisition and management system, sales data collection and management system, storage data collection and management system, equipment goods and materials data acquisition and management system and QC quality tracing gather and management system; Wherein, described raw material data acquisition and management system to raw material quality inspection, weigh, put in storage, the full chain data of settling accounts gather and store, and comprise thousand sample list generation module, initial survey report generation module, recheck report generation module, material storage list generation module and advice of settlement generation module; Described production data acquisition and management system automatically gather product from the go into operation data of all process procedures of finished product packing of raw material and store, comprise raw material link data generation module, production link data generation module, finished product packing link data generation module and finished product link data generation module; Described sales data collection and management system gather order contract and logistics progress data and store, and comprise cargo data administration module, sales contract administration module and customer information management module; Described storage data collection and management system to goods warehousing, sort, move storehouse, outbound, kinds of goods make an inventory and the automation data of stock's early warning gathers and stores, comprise material requistion generation module, equipment control department barcode scanning module, storage department barcode scanning module, data simultaneous module and storage analysis module; Described equipment goods and materials data acquisition and management system automatically gathers plant maintenance and accessory storage data and stores, and comprises corrective maintenance module, Maintenance Module, equipment neck material module and fault analysis warning module; Described QC quality tracing collection and management system are managed the product keyholed back plate of the full chain links of product for realizing, and comprise raw material data traceability module, production process data trace back block, equipment goods and materials data traceability module, sales data trace back block and detect data traceability module.
2. industrial platform of internet of things according to claim 1, it is characterized in that, described raw material data acquisition and management system acquisition and the data of storage comprise supplier's register, thousand sample list, car plate record, raw material initial survey report record, weight house meter heavily records, record rechecked by raw material, material storage record, peeling meter heavily record, purchase settlement records and procurement data.
3. industrial platform of internet of things according to claim 2, it is characterized in that, thousand described sample list generation module uses blue-tooth printer, fill in the information of the raw material vehicle of wait thousand sample, the ID (identity number) card information of the driver of the raw material vehicle of thousand sample is waited in automatic reading, after staff completes thousand sample, thousand described sample list generation module generates Quick Response Code thousand sample list, and this Quick Response Code thousand sample list at least comprises the information of raw material vehicle or the ID (identity number) card information of driver of wait thousand sample; The described Quick Response Code thousand sample list described in initial survey report generation module scans, after staff completes initial survey, described initial survey report generation CMOS macro cell initial survey report, the report of this initial survey comprises the full detail of described Quick Response Code thousand sample list; The described report of the initial survey described in reinspection report generation module scans, after staff completes reinspection, described reinspection report generation CMOS macro cell rechecks report, and this reinspection report comprises the full detail of described initial survey report; The described reinspection report described in the scanning of material storage list generation module, generate the storage bill of the full detail comprising described reinspection report, there is the product warehousing of storage bill in warehousing department by printing; Described advice of settlement generation module generates the advice of settlement comprising the full detail of described storage bill, and purchasing department utilizes advice of settlement to settle accounts.
4. industrial platform of internet of things according to claim 3, it is characterized in that, the data of described production data acquisition and management system collection and storage comprise production data, raw material storage information, process management data, the management data that feeds intake, order of classes or grades at school management data and Quality Management Data.
5. industrial platform of internet of things according to claim 4, it is characterized in that, the Data Integration of raw material in the full-stove time identification data in the warehouse identification data at operating personnel's identity data, raw material place, the warehouse at raw material place, hole capital after selling all securities identification data and warehouse is generated raw material link packet by this raw material link Packet Generation to production link data generation module, as the unique identification data of this this production process of warehouse by described raw material link data generation module, the raw material link packet that processing staff's identity data, process equipment identification data, machining state identification data, quality inspection state identification data and quality inspection personnel identification data and described raw material link data generation module send over by described production link data generation module is integrated and is generated production link packet, and by this production link Packet Generation to finished product packing link data generation module, described finished product packing link data generation module is by finished product packing personnel identity identification data, finished product packing apparatus for production line identification data, be bundled into product packaging label data, the production link packet that finished product packing quality inspection state identification data and finished product packing quality inspection personnel identification data and described production link data generation module send over is integrated and is generated finished product packing link packet and by this finished product packing link Packet Generation to finished product link data generation module, this finished product packing link packet is generated finished product Quick Response Code and is pasted onto on bag finished product packing by this finished product Quick Response Code by described finished product link data generation module.
6. industrial platform of internet of things according to claim 5, is characterized in that, described sales data collection and the data of management system collection and storage comprise contract dataset and sales data; Described cargo data administration module is for generating goods Quick Response Code, described sales contract administration module is for generating contract Quick Response Code, described customer information management module is for generating customer data Quick Response Code, product warehouse when checking goods Quick Response Code, contract Quick Response Code and being consistent with the information of customer data Quick Response Code record, customer shipment.
7. industrial platform of internet of things according to claim 6, is characterized in that, described storage data collection and the data of management system collection and storage comprise accessory storage data, raw material storage data, product depot data and auxiliary material depot data; Described material requistion generation module carries out barcode scanning confirmation to the work board of workshop appliance person and equipment to be repaired, field print material requistion; Described equipment control unit barcode scanning module carries out barcode scanning approval to this material requistion, release neck material Quick Response Code; Described warehousing department's barcode scanning module scans neck material Quick Response Code, confirms that errorless rear permission workshop appliance person leads material; Described data simultaneous module workshop appliance person lead expected after the storage headroom data in warehouse to be carried out renewal synchronous and be sent to storage analysis module; Described storage analysis module analysis storage headroom data, generates stock's early warning and the report of settlement on storage fund.
8. industrial platform of internet of things according to claim 7, is characterized in that, described equipment goods and materials data acquisition and management system acquisition and the data of storage comprise device identification data, maintenance of equipment data and corrective maintenance data; Described corrective maintenance module sends equipment routing inspection maintenance instruction automatically according to fault analysis flow process and corrective maintenance work program; Described Maintenance Module is according to maintenance of equipment request starting outfit maintenance flow; Described equipment neck material module scans equipment Quick Response Code, this equipment Quick Response Code comprises description and the positional information of this equipment related accessory on shelf of equipment photo in kind, the whole spare part photos associated with this equipment, the function of this equipment, the term of validity and application scenarios; Described fault analysis warning module collects maintenance and patrols and examines data and mantenance data, analyzes fault observer, generates maintenance patrol plan, early warning report equipment life and standby redundancy buying and inventory planning.
9. industrial platform of internet of things according to claim 8, it is characterized in that, described QC quality tracing collection and the data of management system collection and storage comprise raw material trace back data, production run trace back data, equipment goods and materials trace back data, sell trace back data and detect trace back data.
10. industrial platform of internet of things according to claim 9, it is characterized in that, described raw material data traceability module is used for supplier's register of raw material, the car plate record of transport raw material, weight house meter heavily records, material storage record, peeling meter heavily record, purchase settlement records and procurement data and carry out whole process and review; Described production process data trace back block is used for processing staff's identity data, process equipment identification data, machining state identification data, finished product packing personnel identity identification data, finished product packing apparatus for production line identification data, be bundled into product packaging label data, carry out whole process reviews; Described equipment goods and materials data traceability module is carried out whole process to device identification data, maintenance of equipment data and corrective maintenance data and is reviewed; Described sales data trace back block is carried out whole process to contract dataset and sales data and is reviewed; Carry out whole process with described detection data traceability module to thousand sample list, raw material initial survey report record, raw material reinspection record, quality inspection state identification data, quality inspection personnel identification data, finished product packing quality inspection state identification data and finished product packing quality inspection personnel identification data to review.
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Effective date of registration: 20160512 Address after: 407-408 room 066004, building 69, Longhai Road, Qinhuangdao economic and Technological Development Zone, Hebei, China Patentee after: Qinhuangdao wisdom network technology Co., Ltd. Address before: 407-408 room 066004, building 69, Longhai Road, Qinhuangdao economic and Technological Development Zone, Hebei, China Patentee before: Wang Zhi |