CN105002728A - Method for solving inner-outer layer chromatic aberration generation problem during cheese or warp beam dyeing process - Google Patents

Method for solving inner-outer layer chromatic aberration generation problem during cheese or warp beam dyeing process Download PDF

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CN105002728A
CN105002728A CN201510424998.2A CN201510424998A CN105002728A CN 105002728 A CN105002728 A CN 105002728A CN 201510424998 A CN201510424998 A CN 201510424998A CN 105002728 A CN105002728 A CN 105002728A
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China
Prior art keywords
dyeing
anionic
anion
yarn
cheese
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CN201510424998.2A
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Inventor
徐伟杰
周立明
张玉高
何朝阳
曾密
何韵湘
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Guangdong Esquel Textiles Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Priority to CN201510424998.2A priority Critical patent/CN105002728A/en
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Abstract

The invention provides a method for solving the inner-outer layer chromatic aberration generation problem during the cheese or warp beam dyeing process. The method comprises the steps of pre-treating yarns or fabrics, modifying anions and dyeing. The anion modifying step comprises the operations of immersing yarns or fabrics in a modification liquid containing an anionic modifier and sodium carbonate; treating the yarns or the fabrics at 0-100 DEG C for 5 minutes to 48 hours, neutralizing and washing the yarns or the fabrics in water. Preferably, with the amount of the dye counted as 100%, the amount of the anionic modifier is 10-300% relative to the dye. According to the technical scheme of the invention, during the cheese or warp beam dyeing process, the inner and outer layers of yarns are uniformly dyed, and the chromatic aberration (delta E) between the inner and outer layers of the layers of yarns is not greater than 0.5. Therefore, the chromatic aberration (delta E) is much smaller than that of the conventional dyeing method.

Description

method for solving color difference generated between inner layer and outer layer in cheese or warp beam dyeing process
Technical Field
The invention relates to a method for solving the problem of color difference of an inner layer and an outer layer in a cheese or warp beam dyeing process, and belongs to the technical field of spinning.
Background
The occurrence of color difference between the inner layer and the outer layer in the dyeing process of cheese or warp beams is a technical problem which troubles dyeing workers for a long time. Because the dye has affinity and the dye solution flows in the front-back sequence, the color difference between the inner layer and the outer layer is inevitably caused, and a plurality of problems are brought to the subsequent processing. At present, this is mainly solved by several methods. First, by controlling process parameters, such as the rate of temperature rise. Secondly, a leveling agent is added. Thirdly, the yarns with larger color difference are selected. The first method and the second method have limited control on the color difference of the inner layer and the outer layer, and cannot meet the requirement of high-quality dyed yarns. The third method can solve the problem, but has high cost and large loss.
In summary, it is one of the problems to be solved in the art to provide a method for solving the color difference between the inner layer and the outer layer in the cheese or warp beam dyeing process.
Disclosure of Invention
In order to solve the above technical problems, the present invention provides a method for solving the color difference between the inner layer and the outer layer in the cheese dyeing or warp beam dyeing process,
in order to achieve the above object, the present invention provides a method for solving color difference between an inner layer and an outer layer in a cheese dyeing or warp beam dyeing process, the method comprises the steps of pretreatment, anion modification and dyeing of yarns or fabrics, wherein the anion modification comprises the following steps: immersing the yarn or fabric into a modifying solution containing an anionic modifying agent and soda ash, treating for 5 minutes to 48 hours at 0-100 ℃, and then carrying out neutralization and water washing;
preferably, the anionic modifier is used in an amount of 10 to 300% relative to the amount of the dye, based on 100% of the amount of the dye.
The amount of dye used in the present invention is not particularly limited and can be determined by those skilled in the art as needed for the actual depth of dyeing.
The cheese dyeing of the invention refers to winding yarn on a bobbin full of eyelet (generally called as 'loose bobbin'), then sleeving the wound bobbin on a dyeing column of a yarn carrier of a dyeing machine, and putting the bobbin into a bobbin dyeing machine for dyeing; the warp beam dyeing refers to that according to the requirements of color phase and quantity of warp yarn of colored fabric, the raw yarn is wound on a coil pipe with holes on a loose warping machine to form a loose beam (which can be regarded as a large bobbin), then the loose beam is arranged on a dyeing yarn carrier and is placed in a warp beam dyeing machine for dyeing, and besides, the fabric can also be subjected to warp beam dyeing (the fabric is wound on an inner winding drum of the warp beam dyeing machine and is placed in the warp beam dyeing machine for dyeing).
In the above method, preferably, the anionic modification is performed during the pretreatment; or, firstly, carrying out pretreatment and then carrying out anion modification; more preferably, when the anion modification is performed in the pretreatment process, the pretreatment and the anion modification are performed simultaneously in the same bath; further preferably, the pretreatment includes a series of processes of scouring and/or bleaching, but is not limited thereto, and may include other pretreatment processes (such as desizing, which is mainly directed to woven fabrics) according to the difference of the fabrics; when the anionic modification is carried out during the pretreatment, two cases may be included: firstly, the process is carried out in one bath, namely, the modification and boiling or bleaching can be carried out simultaneously in the same bath; ② different baths, namely carrying out anion modification and bleaching after boiling off).
In the method, preferably, the anionic modification and the dyeing are carried out simultaneously in the same bath (when the anionic modification and the dyeing are carried out simultaneously, the anionic modifier can compete with the dye to further reduce the dye-uptake rate of the dye, and in addition, once the anionic modifier is dyed, the dye is repelled from being dyed, so that the dyeing rate is further reduced, and the purposes of level dyeing and prevention of color difference of inner and outer layers are achieved); or the anion modification and the dyeing are carried out in different baths, when the anion modification and the dyeing are carried out separately, the anion modification is carried out on the yarn or the fabric firstly, and then the dyeing is carried out (when the anion modification is carried out firstly and then the dyeing is carried out, after the anion modification, the anion modification is carried out on the inner layer of the cheese or the warp beam, the anion modification is more, the outer layer is less, therefore, during the dyeing, the dye on the inner layer of the cheese or the warp beam is less, the dye on the outer layer is more, and the purposes of level dyeing and prevention of the color difference of the inner layer and the outer layer are achieved.
In the above method, preferably, the concentration of the soda ash is 2 to 50g/L based on the volume of the modification liquid; more preferably, the modifying solution further comprises Na2SO4Based on the volume of the modified liquid, the Na2SO4The concentration of the water is less than or equal to 100 g/L.
In the above method, preferably, the anionic modifier contains at least one anionic group and at least one reactive group.
The anion modifier used in the above method can be the reactive anion modifier described in chinese patent application No. 201410571707.8 (entitled a reactive anion modifier and its preparation method, application date 10/23/2014), which is incorporated herein by reference in its entirety, preferably, the anion modifier comprises one or a combination of compounds of formula I and/or compounds of formula II:
wherein R is1Is selected from-H, -CH3、-CH2CH3
R2Selected from aromatic hydrocarbon groups having 1 or more water-solubilizing groups;
R3is selected from
R4Is selected from
In the above process, preferably, R2Is selected from
In the above method, preferably, the anionic modifier comprises one or more of the following compounds represented by formula 1 to formula 11:
in the above method, preferably, the yarn or fabric contains an ingredient capable of reacting with an anionic modifier; more preferably, the material for preparing the yarn or the fabric comprises one or more of cotton, viscose, wool, silk and hemp.
In the above method, preferably, the form of the yarn includes a cheese or a warp beam.
In the above method, preferably, the yarn or fabric is anion-modified and then may be subjected to neutralization washing (neutralization washing includes water washing and acid washing); the water washing can be carried out according to the conventional water washing method adopted in the textile field, for example, the water washing can be carried out by adopting warm water at 40 ℃; the acid washing may be carried out according to a conventional acid washing method used in the textile field, and for example, the acid washing may be carried out using an aqueous acetic acid solution having a concentration of 0.5 g/L.
The invention also provides a yarn or fabric prepared by the method.
The invention has the following beneficial effects:
the technical scheme provided by the invention is simple to operate, and can greatly improve the dyeing uniformity when being applied to cheese or warp beam dyeing.
Detailed Description
The technical solutions of the present invention will be described in detail below in order to clearly understand the technical features, objects, and advantages of the present invention, but the present invention is not limited to the practical scope of the present invention.
Example 1
The embodiment provides a method for solving the problem that the inner layer and the outer layer of pure cotton cheese have color difference in the dyeing process, which comprises the following steps:
the method comprises the following steps: carrying out pre-treatment including boiling-off and bleaching on the pure cotton cheese;
step two: placing the pretreated pure cotton cheese in a solvent containing anion modifier and Na2SO4Treating the mixture with sodium carbonate at 60 ℃ for 60 minutes, washing the mixture with 1 path of warm water at 40 ℃, and then washing the mixture with 0.5g/L acetic acid solution; wherein, the bath ratio of the pure cotton cheese to the mixed solution is 1: 8; the amount of the anionic modifier relative to the amount of the dye is 230.77% (namely 3% (o.w.f)) based on the amount of the dye as 100%; na (Na)2SO4The dosage of the composition is 60 g/L; the dosage of the calcined soda is 20 g/L;
the above-mentioned o.w.f (On weight the fabric) is a concentration unit in the field of textile dyeing and finishing, which is a percentage of the fabric (or yarn) based On the weight of the fabric (or yarn);
step three: placing the anion modified cheese into a mixed solution containing 1 percent (o.w.f) of red and 0.3 percent (o.w.f) of blue reactive dyes, dyeing, dehydrating and drying by a conventional dyeing method to obtain the light purple pure cotton cheese with uniform inner and outer layer colors; wherein the red reactive dye is Sumitomo SS Red 3B provided by Sumitomo chemical Co., Ltd, and the blue reactive dye is Sumitomo SS blue R provided by Sumitomo chemical Co., Ltd;
the color difference Δ E between the inner layer and the outer layer of the light purple pure cotton cheese obtained by the method provided in this example is 0.4 (the testing instrument is a Datacolor 600 dual-beam spectrophotometer produced by Datacolor corporation), which is far smaller than that of the conventional dyeing method.
The anionic modifiers used in this example were:
example 2
The embodiment provides a method for solving the problem that the inner layer and the outer layer of pure cotton cheese have color difference in the dyeing process, which comprises the following steps:
the method comprises the following steps: boiling off the pure cotton cheese;
step two: washing the boiled pure cotton cheese with water, and simultaneously carrying out anion modification in the washing process, wherein the operation process is as follows:
washing pure cotton cheese with 1 path of warm water at 60 ℃, putting the pure cotton cheese into a solution containing an anion modifier, adjusting the pH value of the solution to 11 by using soda ash, treating the solution at 60 ℃ for 40 minutes, washing the solution with 1 path of warm water at 40 ℃, and then washing the solution with 0.5g/L acetic acid solution; wherein the bath ratio of the pure cotton cheese to the solution is 1: 8; the amount of the anionic modifier relative to the amount of the dye is 86.97% (namely 2% (o.w.f)) based on the amount of the dye as 100%;
step three: placing the anion modified cheese into a solution containing 2.3 percent (o.w.f) of red reactive dye, dyeing, dehydrating and drying by a conventional dyeing method to obtain red pure cotton cheese with uniform inner and outer layer colors; wherein the red reactive dye is Sumitomo SS Red 3B provided by Sumitomo chemical Co., Ltd;
the color difference delta E between the inner layer and the outer layer of the red pure cotton cheese obtained by the method provided by the embodiment is 0.5, which is far smaller than that of the conventional dyeing method.
In this example, an anion modifier may be added to the scouring liquor when scouring the pure cotton cheese (i.e., scouring and anion modification are performed simultaneously in the same bath).
The anionic modifiers used in this example were:
example 3
The embodiment provides a method for solving the problem that the inner layer and the outer layer of pure viscose cheese have color difference in the dyeing process, which comprises the following steps:
the method comprises the following steps: carrying out pre-treatment including boiling-off and bleaching on the pure viscose cheese;
step two: placing the pretreated cheese into a mixed solution containing blue reactive dye and an anion modifier, dyeing, dehydrating and drying according to a conventional dyeing method to obtain blue pure viscose cheese with uniform inner and outer layer colors; wherein, the bath ratio of the pure viscose cheese to the mixed solution is 1: 10; the blue reactive dye is sumitomo SS blue R provided by sumitomo chemical corporation of japan, and its usage amount is 1% (o.w.f); the amount of the anionic modifier relative to the amount of the dye is 100% (namely 1% (o.w.f)) based on the amount of the dye as 100%;
the anionic modifiers used in this example were:
the amount of soda ash used in the dyeing method conventional in the art is related to the amount of dye used (generally 5-20 g/L); the dyeing temperature is generally 60-80 ℃; the dyeing time is generally 30-60 min;
the inner-layer color difference delta E of the blue pure viscose cheese obtained by the method provided by the embodiment is 0.5, which is far smaller than that of the conventional dyeing method.
Example 4
The embodiment provides a method for solving the problem that the inner layer and the outer layer of pure hemp warp beam yarn generate color difference in the dyeing process, which comprises the following steps:
the method comprises the following steps: carrying out pre-treatment including boiling-off and bleaching on the pure hemp warp beam yarn;
step two: placing the pretreated pure hemp warp beam yarn in a medium containing anion modifier and Na2SO4Treating the mixed solution with sodium carbonate at 60 ℃ for 45 minutes, washing the mixed solution with 1 path of warm water at 40 ℃, and then washing the mixed solution with 0.5g/L acetic acid solution; wherein, the bath ratio of the pure ramie warp beam yarn to the mixed solution is 1: 10; the amount of the anionic modifier relative to the amount of the dye is 138.89% (namely 2.5% (o.w.f)) based on the amount of the dye as 100%; na (Na)2SO4The dosage of the composition is 60 g/L; the dosage of the calcined soda is 20 g/L;
step three: placing the warp beam after anion modification in a solution containing red 0.3% (o.w.f) and blue 1.5% (o.w.f) reactive dyes, dyeing, dehydrating and drying by a conventional dyeing method to obtain light purple pure ramie warp beam yarns with uniform inner and outer layer colors; wherein the red reactive dye is Sumitomo SS Red 3B provided by Sumitomo chemical Co., Ltd, and the blue reactive dye is Sumitomo SS blue R provided by Sumitomo chemical Co., Ltd;
the color difference delta E between the inner layer and the outer layer of the light purple pure ramie warp beam yarn obtained by the method provided by the embodiment is 0.3, which is far smaller than that of the conventional dyeing method.
The anionic modifiers used in this example were:
example 5
The embodiment provides a method for solving the problem that the inner layer and the outer layer of cotton/tencel warp beam yarn have color difference in the dyeing process, which comprises the following steps:
the method comprises the following steps: carrying out pre-treatment including scouring and bleaching on the cotton/tencel warp beam yarn;
step two: putting the anion modified warp beam yarn into a mixed solution containing blue reactive dye and an anion modifier, dyeing, dehydrating and drying by a conventional dyeing method to obtain blue cotton/tencel warp beam yarn with uniform inner and outer layer colors; wherein, the bath ratio of the warp beam yarn to the mixed solution is 1: 8; the blue reactive dye is sumitomo SS blue R provided by sumitomo chemical corporation of japan, and its usage amount is 1% (o.w.f); the amount of the anionic modifier relative to the amount of the dye is 100% (namely 1% (o.w.f)) based on the amount of the dye as 100%;
the inner-outer layer color difference delta E of the blue cotton/tencel warp beam yarn obtained by the method provided by the embodiment is 0.4, which is far smaller than that of the conventional dyeing method.
The anionic modifiers used in this example were:

Claims (10)

1. A method for solving the problem of color difference of an inner layer and an outer layer in the cheese or warp beam dyeing process comprises the steps of pretreatment, anion modification and dyeing of yarns or fabrics, wherein the anion modification comprises the following steps:
immersing the yarn or fabric into a modifying solution containing an anionic modifying agent and soda ash, treating for 5 minutes to 48 hours at 0-100 ℃, and then carrying out neutralization and water washing;
preferably, the anionic modifier is used in an amount of 10 to 300% relative to the amount of the dye, based on 100% of the amount of the dye.
2. The method of claim 1, wherein: carrying out anion modification in the pretreatment process; or, firstly, carrying out pretreatment and then carrying out anion modification;
preferably, when the anion modification is performed in the pretreatment process, the pretreatment and the anion modification are performed simultaneously in the same bath;
more preferably, the pre-treatment comprises scouring and/or bleaching.
3. The method of claim 1, wherein: the anionic modification is carried out simultaneously with the dyeing in the same bath; or,
the anionic modification is carried out separately from the dyeing in different baths, when this is done, the yarn or fabric is first anionically modified and then dyed.
4. The method of claim 1, wherein: the concentration of the calcined soda is 2-50g/L calculated by the volume of the modified liquid;
preferably, the modifying solution further comprises Na2SO4Based on the volume of the modified liquid, the Na2SO4The concentration of the water is less than or equal to 100 g/L.
5. The method of claim 1, wherein: the anionic modifier contains at least one anionic group and at least one reactive group.
6. The method of claim 1 or 5, wherein: the anion modifier comprises one or more of a compound shown in a formula I and/or a compound shown in a formula II:
wherein R is1Is selected from-H, -CH3、-CH2CH3
R2Selected from aromatic hydrocarbon groups having 1 or more water-solubilizing groups;
R3is selected from
R4Is selected from
7. The method of claim 6, wherein: r2Is selected from
8. The method of claim 1 or 5, wherein: the anion modifier comprises one or a combination of several of the following compounds shown in the formula 1 to the formula 11:
9. the method of claim 1, wherein: the yarn or fabric contains an ingredient capable of reacting with an anionic modifier;
preferably, the preparation material of the yarn or the fabric comprises one or more of cotton, viscose, wool, silk and hemp.
10. A yarn or fabric produced by the method of any one of claims 1 to 9 for resolving color differences between the inner and outer layers during dyeing of a cheese or warp beam.
CN201510424998.2A 2015-07-17 2015-07-17 Method for solving inner-outer layer chromatic aberration generation problem during cheese or warp beam dyeing process Pending CN105002728A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107237179A (en) * 2017-04-28 2017-10-10 芜湖富春染织股份有限公司 A kind of cylinder yarn low aberration dyeing
CN107385720A (en) * 2017-05-27 2017-11-24 芜湖富春染织股份有限公司 A kind of processing method before scribbled dyeing
CN109763358A (en) * 2019-01-02 2019-05-17 鲁泰纺织股份有限公司 A kind of nylon knits beam dyeing method
CN111472121A (en) * 2020-05-13 2020-07-31 德清县新鑫达丝绸炼染有限公司 Novel warp beam imitating dyeing process for cheese

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1332817A (en) * 1998-09-21 2002-01-23 拜尔公司 Amionically derivatised cotton for improved comfort and care-free laundering
CN101824761A (en) * 2010-03-29 2010-09-08 河南工程学院 Dyeing method
CN104404761A (en) * 2014-11-13 2015-03-11 广东溢达纺织有限公司 Anti-color staining cellulose fiber yarn, fabrics and ready-made clothes and preparing method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1332817A (en) * 1998-09-21 2002-01-23 拜尔公司 Amionically derivatised cotton for improved comfort and care-free laundering
CN101824761A (en) * 2010-03-29 2010-09-08 河南工程学院 Dyeing method
CN104404761A (en) * 2014-11-13 2015-03-11 广东溢达纺织有限公司 Anti-color staining cellulose fiber yarn, fabrics and ready-made clothes and preparing method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107237179A (en) * 2017-04-28 2017-10-10 芜湖富春染织股份有限公司 A kind of cylinder yarn low aberration dyeing
CN107385720A (en) * 2017-05-27 2017-11-24 芜湖富春染织股份有限公司 A kind of processing method before scribbled dyeing
CN109763358A (en) * 2019-01-02 2019-05-17 鲁泰纺织股份有限公司 A kind of nylon knits beam dyeing method
CN109763358B (en) * 2019-01-02 2021-10-08 鲁泰纺织股份有限公司 Dyeing method of polyamide yarn dyed warp beam
CN111472121A (en) * 2020-05-13 2020-07-31 德清县新鑫达丝绸炼染有限公司 Novel warp beam imitating dyeing process for cheese

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Application publication date: 20151028