Summary of the invention
The present invention, for solving the problem, provides the consolidating processing equipment of a kind of dried ginger slice and ginger oil, can process simultaneously obtain dried ginger slice and ginger oil two kinds of products, and can keep nutrition and the local flavor of ginger preferably.
Technical scheme provided by the invention is:
A consolidating processing equipment for dried ginger slice and ginger oil, is characterized in that: arrange and comprise kettle, material basket, steam outlet pipe, condenser A, cold doubtful device B, surge tank, oil trap A, oil trap B, water-and-oil separator A, water-and-oil separator B, intercepting basin, water pump.Described material basket is sleeved on the middle epimere in kettle, and kettle, steam outlet pipe, condenser, oil trap A, water-and-oil separator A, water-and-oil separator B, intercepting basin, water pump connect successively; Described cold doubtful device B is located at the top of oil trap A; One end of described surge tank is connected with the top of cold doubtful device B, and the other end is connected with vacuum system; Described oil trap B is located at the top of water-and-oil separator B;
Described kettle arranges upper flange, lower flange, sewage draining exit, chuck, steam disc or electrothermal disk, vapour pipe, steam coils or electric heating element, and kettle top is provided with steam outlet, and steam outlet is connected with steam outlet pipe, and kettle top also arranges water pipe and valve;
The fast open form formula being set to routine of described upper flange, described lower flange arranges the annulus shelving material basket in kettle;
Described sewage outfalls setting in the bottom of kettle, and arranges flange and valve;
Described steam disc or electrothermal disk are fixed on the inwall of kettle by the cross bar of more than 3;
Described steam coils or electric heating element are fixed on the annulus of kettle or steam disc or electrothermal disk by the cross bar of more than 3 or montant;
Described chuck (3) is divided into chuck and lower chuck, and upper chuck and lower chuck adopt pipe connecting to be connected, and the upper end of upper chuck is provided with the import of chuck thermal source, and the bottom of lower chuck arranges leakage fluid dram, and described leakage fluid dram is provided with water valve.
Steam inlet A or the power supply Link Port A of described steam disc or electrothermal disk are arranged on the outer wall of chuck, and the vapour outlet of steam disc is arranged on the outer wall of chuck, and are connected with the chuck thermal source import of chuck;
The steam inlet of described vapour pipe is arranged on the outer wall of chuck, and is provided with valve;
Steam inlet B or the power supply Link Port B of described steam coils or electric heating element are arranged on the outer wall of chuck, and steam inlet B is provided with valve, and the vapour outlet of steam coils is connected with steam disc.
In described material basket, the axle center of hypomere is provided with convex cylinder, and the top of described convex cylinder and surrounding are evenly provided with some apertures being less than ginger splices, and material basket upper end and convex nozzle are equipped with suspension ring.
The two ends up and down of described oil trap A arrange depending on cup A respectively and look cup B, and be connected depending on upper end and the condenser A of cup A, condenser B Y-tube, the lower end depending on cup A is connected with the top of oil trap A; Upper end depending on cup B is connected with the bottom of oil trap A, and the lower end depending on cup B is connected with the top of water-and-oil separator A; The bottom pipe connecting of described oil trap A sets out hydraulic fluid port A.
The bottom pipe connecting of described oil trap B sets out hydraulic fluid port B and looks cup C, the top installation of relief valve door of oil trap B.
Described water-and-oil separator B inside is provided with 2 pieces of dividing plates, wherein: large baffle is arranged at the center-left position of water-and-oil separator B, and the upper end of large baffle arranges fluid guidance port, and the left and right end welding corresponding with water-and-oil separator B with bottom of large baffle; Small baffle is arranged at water-and-oil separator B near right part position, and the low side of small baffle arranges fluid guidance port, the left and right end welding corresponding with water-and-oil separator B with upper end of small baffle;
The bottom of described water-and-oil separator B arranges sewage draining exit, and upper end, the right arranges leakage fluid dram, and the pipe connecting of leakage fluid dram is higher than looking cup C, and pipe connecting arranges valve and is connected with intercepting basin (26), and described sewage outfalls setting valve is also connected with intercepting basin.
Described small baffle replaces with catheter, and the lower port of catheter is located at the lower end on the right side of water-and-oil separator, and the upper port of catheter is connected with the leakage fluid dram of upper end on the right side of water-and-oil separator.
The lower end, the right of described water-and-oil separator A arranges liquid outlet, the liquid outlet of water-and-oil separator A adopts pipe connecting to be connected with the fluid inlet of water-and-oil separator B, pipe connecting arranges valve, is equipped with sewage draining exit bottom water-and-oil separator A and B, described sewage outfalls setting valve is also connected with intercepting basin.
The top of described intercepting basin arranges filler and valve, and bottom arranges sewage draining exit and liquid outlet, and arranges valve respectively.
The fluid inlet of described water pump is connected with the liquid outlet of sump bottom, and the water outlet of water pump is connected with the aqueduct valve at kettle top.
Principle of work: ginger splices to be heated is put into material basket and puts in kettle, opens steam inlet or power supply and vacuum system, utilizes vapour pipe, steam disc or electrothermal disk, steam coils or electric heating element to carry out negative pressure heat drying; In drying process, the steam of ginger splices enters steam outlet pipe from the steam outlet at kettle top, enter cold doubtful device again, condensed gas enters snubber and enters vacuum unit again, condensed liquid enters oil trap, then enters water-and-oil separator and carry out one-level oily water separation, and ginger oil is discharged from the oil outlet below oil trap, do not collect oil-water mixture completely to enter after another oil trap carries out secondary oily water separation again and collect ginger oil, enter another water-and-oil separator and carry out secondary oily water separation; Water after twice oily water separation flows to intercepting basin from the top of water-and-oil separator, and collection water is got back in still kettle through water pump and carried out multiple steaming, and then carries out oily water separation collection ginger oil.
Beneficial effect of the present invention is:
1. this equipment is the consolidating processing equipment of dried ginger slice and ginger oil, can process simultaneously obtain dried ginger slice and ginger oil two kinds of products, effectively enhance productivity, save production cost;
2. this equipment has steam and electricity two kinds of type of heating, easy to use, and the dried ginger slice obtained has strong fragrance and effectively can retain nutritive ingredient, and the technical scheme taked is simple to operate, is convenient to implement, and can be good at the economic benefit realizing zingiber processes;
3. this equipment is provided with and looks cup, conveniently can observe the ridity of ginger splices to control time of drying.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described.
Embodiment 1
As shown in Figure 1, the present embodiment provides the consolidating processing equipment of a kind of dried ginger slice and ginger oil, it is characterized in that: arrange and comprise kettle 1, material basket 11, steam outlet pipe 12, condenser A13, cold doubtful device B14, surge tank 15, oil trap A17, oil trap B19, water-and-oil separator A25, water-and-oil separator B24, intercepting basin 26, water pump 27; Described material basket 11 is sleeved on the middle epimere in kettle 1, and kettle 1, steam outlet pipe 12, condenser A13, oil trap A17, water-and-oil separator A25, water-and-oil separator B24, intercepting basin 26, water pump 27 connect successively; Described cold doubtful device B14 is located at the top of oil trap A17; One end of described surge tank 15 is connected with the top of cold doubtful device B14, and the other end is connected with vacuum system; Described oil trap B19 is located at the top of water-and-oil separator B24;
Described kettle 1 arranges upper flange, lower flange, sewage draining exit 2, chuck 3, electrothermal disk 6, vapour pipe 7, electric heating element 10, and kettle 1 top is provided with steam outlet, and steam outlet is connected with steam outlet pipe 12, and kettle 1 top also arranges water pipe and valve;
The fast open form formula being set to routine of described upper flange, described lower flange arranges the annulus shelving material basket 11 in kettle 1;
Described sewage draining exit 2 is arranged on the bottom of kettle 1, and arranges flange and valve;
Described electrothermal disk 6 is fixed on the inwall of kettle 1 by 3 cross bars 4;
Described electric heating element 10 is fixed on electrothermal disk 6 by cross bar 9;
Described chuck (3) is divided into chuck and lower chuck, and upper chuck and lower chuck adopt pipe connecting to be connected, and the upper end of upper chuck is provided with the import of chuck thermal source, and the bottom of lower chuck arranges leakage fluid dram, and described leakage fluid dram is provided with water valve.
The power supply Link Port A5 of described electrothermal disk 6 is arranged on the outer wall of chuck 3;
The steam inlet of described vapour pipe 7 is arranged on the outer wall of chuck 3, and is provided with valve;
The power supply Link Port B8 of described electric heating element 10 is arranged on the outer wall of chuck 3.
In described material basket 11, the axle center of hypomere is provided with convex cylinder, and the top of described convex cylinder and surrounding are evenly provided with some apertures being less than ginger splices, and material basket 11 upper end and convex nozzle are equipped with suspension ring.
The two ends up and down of described oil trap A17 arrange depending on cup A16 respectively and look cup B20, and be connected depending on upper end and the condenser A13 of cup A16, condenser B14 Y-tube, the lower end depending on cup A16 is connected with the top of oil trap A17; Upper end depending on cup B20 is connected with the bottom of oil trap A17, and the lower end depending on cup B20 is connected with the top of water-and-oil separator A25; The bottom pipe connecting of described oil trap A17 sets out hydraulic fluid port A18.
The bottom pipe connecting of described oil trap B19 sets out hydraulic fluid port B21 and looks cup C22, the top installation of relief valve door of oil trap B19.
Described water-and-oil separator B24 inside is provided with 2 pieces of dividing plates 23, wherein: large baffle is arranged at the center-left position of water-and-oil separator B24, and the upper end of large baffle arranges fluid guidance port, and the left and right end welding corresponding with water-and-oil separator B24 with bottom of large baffle; Small baffle is arranged at water-and-oil separator B24 near right part position, and the low side of small baffle arranges fluid guidance port, the left and right end welding corresponding with water-and-oil separator B24 with upper end of small baffle;
The bottom of described water-and-oil separator B24 arranges sewage draining exit, and upper end, the right arranges leakage fluid dram, and the pipe connecting of leakage fluid dram is higher than looking cup C22, and pipe connecting arranges valve and is connected with intercepting basin 26, and described sewage outfalls setting valve is also connected with intercepting basin 26.
The lower end, the right of described water-and-oil separator A25 arranges liquid outlet, bottom arranges sewage draining exit, the liquid outlet of water-and-oil separator A25 adopts pipe connecting to be connected with the fluid inlet of water-and-oil separator B24, and pipe connecting arranges valve, and described sewage outfalls setting valve is also connected with intercepting basin 26.
The top of described intercepting basin 26 arranges filler and valve, and bottom arranges sewage draining exit and liquid outlet, and arranges valve respectively.
The fluid inlet of described water pump 27 is connected with the liquid outlet bottom intercepting basin 26, and the water outlet of water pump 27 is connected with the aqueduct valve at kettle 1 top.
During work, ginger splices to be heated is put into material basket to be put in kettle, first open the steam inlet of vapour pipe, first pass into vapor distillation for some time, then opening power and vacuum system, and steam off pipe, utilize electrothermal disk, electric heating element to carry out negative pressure heat drying, it is for subsequent use that drying terminates rear taking-up ginger splices; In drying process, the steam of ginger splices enters steam outlet pipe from the steam outlet at kettle top, enter cold doubtful device again, condensed gas enters snubber and enters vacuum unit again, condensed liquid enters oil trap, then enters water-and-oil separator and carry out one-level oily water separation, and ginger oil is discharged from the oil outlet below oil trap, do not collect oil-water mixture completely to enter another water-and-oil separator and carry out secondary oily water separation, ginger oil is discharged from the oil outlet below another oil trap; The oil-water mixture be not separated completely after twice oily water separation flows to intercepting basin from the top of water-and-oil separator, then gets back in still kettle through water pump and carry out multiple steaming, and then carries out oily water separation and collect ginger oil.
Embodiment 2
As shown in Figure 2, the present embodiment provides the consolidating processing equipment of a kind of dried ginger slice and ginger oil, it is characterized in that: arrange and comprise kettle 1, material basket 11, steam outlet pipe 12, condenser A13, cold doubtful device B14, surge tank 15, oil trap A17, oil trap B19, water-and-oil separator A25, water-and-oil separator B24, intercepting basin 26, water pump 27; Described material basket 11 is sleeved on the middle epimere in kettle 1, and kettle 1, steam outlet pipe 12, condenser 13, oil trap A17, water-and-oil separator A25, water-and-oil separator B24, intercepting basin 26, water pump 27 connect successively; Described cold doubtful device B14 is located at the top of oil trap A17; One end of described surge tank 15 is connected with the top of cold doubtful device B14, and the other end is connected with vacuum system; Described oil trap B19 is located at the top of water-and-oil separator B24;
Described kettle 1 arranges upper flange, lower flange, sewage draining exit 2, chuck 3, steam disc 6, vapour pipe 7, steam coils 10, and kettle 1 top is provided with steam outlet, and steam outlet is connected with steam outlet pipe 12, and kettle 1 top also arranges water pipe and valve;
The fast open form formula being set to routine of described upper flange, described lower flange arranges the annulus shelving material basket 11 in kettle 1;
Described sewage draining exit 2 is arranged on the bottom of kettle 1, and arranges flange and valve;
Described steam disc 6 is fixed on the inwall of kettle 1 by 3 cross bars 4;
Described steam coils 10 is fixed on the annulus of kettle 1 by 3 cross bars 4;
Described chuck (3) is divided into chuck and lower chuck, and upper chuck and lower chuck adopt pipe connecting to be connected, and the upper end of upper chuck is provided with the import of chuck thermal source, and the bottom of lower chuck arranges leakage fluid dram, and described leakage fluid dram is provided with water valve.The steam inlet A 5 of described steam disc 6 is arranged on the outer wall of chuck 3, and the vapour outlet of steam disc 6 is arranged on the outer wall of chuck 3, and is connected with the chuck thermal source import of chuck 3;
The steam inlet of described vapour pipe 7 is arranged on the outer wall of chuck 3, and is provided with valve;
The steam inlet B 8 of described steam coils 10 is arranged on the outer wall of chuck 3, and steam inlet B8 is also provided with valve, and the vapour outlet of steam coils 10 is connected with steam disc 6.
In described material basket 11, the axle center of hypomere is provided with convex cylinder, and the top of described convex cylinder and surrounding are evenly provided with some apertures being less than ginger splices, and material basket 11 upper end and convex nozzle are equipped with suspension ring.
The two ends up and down of described oil trap A17 arrange depending on cup A16 respectively and look cup B20, and be connected depending on upper end and the condenser A13 of cup A16, condenser B14 Y-tube, the lower end depending on cup A16 is connected with the top of oil trap A17; Upper end depending on cup B20 is connected with the bottom of oil trap A17, and the lower end depending on cup B20 is connected with the top of water-and-oil separator A25; The bottom pipe connecting of described oil trap A17 sets out hydraulic fluid port A18.
The bottom pipe connecting of described oil trap B19 sets out hydraulic fluid port B21 and looks cup C22, the top installation of relief valve door of oil trap B19.
Described water-and-oil separator B24 inside is provided with 2 pieces of dividing plates 23, wherein: large baffle is arranged at the center-left position of water-and-oil separator B24, and the upper end of large baffle arranges fluid guidance port, and the left and right end welding corresponding with water-and-oil separator B24 with bottom of large baffle; Small baffle is arranged at water-and-oil separator B24 near right part position, and the low side of small baffle arranges fluid guidance port, the left and right end welding corresponding with water-and-oil separator B24 with upper end of small baffle;
The bottom of described water-and-oil separator B24 arranges sewage draining exit, and upper end, the right arranges leakage fluid dram, and the pipe connecting of leakage fluid dram is higher than looking cup C22, and pipe connecting arranges valve and is connected with intercepting basin 26, and described sewage outfalls setting valve is also connected with intercepting basin 26.
The lower end, the right of described water-and-oil separator A25 arranges liquid outlet, and bottom arranges sewage draining exit, and the mouth of a river of crossing of water-and-oil separator A25 adopts pipe connecting to be connected with the fluid inlet of water-and-oil separator B24, and described sewage outfalls setting valve is also connected with intercepting basin 26.
The top of described intercepting basin 26 arranges filler and valve, and bottom arranges sewage draining exit and liquid outlet, and arranges valve respectively.
The fluid inlet of described water pump 27 is connected with the liquid outlet bottom intercepting basin 26, and the water outlet of water pump 27 is connected with the aqueduct valve at kettle 1 top.
During work, ginger splices to be heated is put into material basket to be put in kettle, first open the steam inlet of vapour pipe, first pass into vapor distillation for some time, then steam inlet and vacuum system is opened, steam off pipe, utilizes steam disc, steam coils to carry out negative pressure heat drying, and it is stand-by that drying terminates rear taking-up ginger splices; In drying process, the steam of ginger splices enters steam outlet pipe from the steam outlet at kettle top, enter cold doubtful device again, condensed gas enters snubber and enters vacuum unit again, condensed liquid enters oil trap, then enters water-and-oil separator and carry out one-level oily water separation, and ginger oil is discharged from the oil outlet below oil trap, do not collect oil-water mixture completely to enter another water-and-oil separator and carry out secondary oily water separation, ginger oil is discharged from the oil outlet below another oil trap; The oil-water mixture be not separated completely after twice oily water separation flows to intercepting basin from the top of water-and-oil separator, then gets back in still kettle through water pump and carry out multiple steaming, and then carries out oily water separation and collect ginger oil.
Embodiment 3
The present embodiment provides the consolidating processing equipment of a kind of dried ginger slice and ginger oil, it is characterized in that: arrange and comprise kettle 1, material basket 11, steam outlet pipe 12, condenser A13, cold doubtful device B14, surge tank 15, oil trap A17, oil trap B19, water-and-oil separator A25, water-and-oil separator B24, intercepting basin 26, water pump 27.Described material basket 11 is sleeved on the middle epimere in kettle 1, and kettle 1, steam outlet pipe 12, condenser 13, oil trap A17, water-and-oil separator A25, water-and-oil separator B24, intercepting basin 26, water pump 27 connect successively; Described cold doubtful device B14 is located at the top of oil trap A17; One end of described surge tank 15 is connected with the top of cold doubtful device B14, and the other end is connected with vacuum system; Described oil trap B19 is located at the top of water-and-oil separator B24;
Described kettle 1 arranges upper flange, lower flange, sewage draining exit 2, chuck 3, steam disc 6, vapour pipe 7, electric heating element 10, and kettle 1 top is provided with steam outlet, and steam outlet is connected with steam outlet pipe 12, and kettle 1 top also arranges water pipe and valve;
The fast open form formula being set to routine of described upper flange, described lower flange arranges the annulus shelving material basket 11 in kettle 1;
Described sewage draining exit 2 is arranged on the bottom of kettle 1, and arranges flange and valve;
Described steam disc 6 is fixed on the inwall of kettle 1 by 3 cross bars 4;
Described electric heating element 10 is fixed on by montant 9 on the annulus of kettle 1;
Described chuck (3) is divided into chuck and lower chuck, and upper chuck and lower chuck adopt pipe connecting to be connected, and the upper end of upper chuck is provided with the import of chuck thermal source, and the bottom of lower chuck arranges leakage fluid dram, and described leakage fluid dram is provided with water valve.
The steam inlet A5 of described steam disc 6 is arranged on the outer wall of chuck 3, and the vapour outlet of steam disc 6 is arranged on the outer wall of chuck 3, and is connected with the chuck thermal source import of chuck 3;
The steam inlet of described vapour pipe 7 is arranged on the outer wall of chuck 3, and is provided with valve;
The power supply Link Port B8 of described electric heating element 10 is arranged on the outer wall of chuck 3.
In described material basket 11, the axle center of hypomere is provided with convex cylinder, and the top of described convex cylinder and surrounding are evenly provided with some apertures being less than ginger splices, and material basket 11 upper end and convex nozzle are equipped with suspension ring.
The two ends up and down of described oil trap A17 arrange depending on cup A16 respectively and look cup B20, and be connected depending on upper end and the condenser A13 of cup A16, condenser B14 Y-tube, the lower end depending on cup A16 is connected with the top of oil trap A17; Upper end depending on cup B20 is connected with the bottom of oil trap A17, and the lower end depending on cup B20 is connected with the top of water-and-oil separator A25; The bottom pipe connecting of described oil trap A17 sets out hydraulic fluid port A18.
The bottom pipe connecting of described oil trap B19 sets out hydraulic fluid port B21 and looks cup C22, the top installation of relief valve door of oil trap B19.
Described water-and-oil separator B24 inside is provided with 1 piece of dividing plate 23 and catheter, wherein: large baffle is arranged at the center-left position of water-and-oil separator B24, and the upper end of large baffle arranges fluid guidance port, and the left and right end welding corresponding with water-and-oil separator B24 with bottom of large baffle; The lower port of catheter is located at the lower end on the right side of water-and-oil separator, and the upper port of catheter is connected with the leakage fluid dram of upper end on the right side of water-and-oil separator;
The bottom of described water-and-oil separator B24 arranges sewage draining exit, and upper end, the right arranges leakage fluid dram, and the pipe connecting of leakage fluid dram is higher than looking cup C22, and pipe connecting arranges valve and is connected with intercepting basin 26, and described sewage outfalls setting valve is also connected with intercepting basin 26.
The lower end, the right of described water-and-oil separator A25 arranges fluid guidance port, the liquid outlet of water-and-oil separator A25 adopts pipe connecting to be connected with the fluid inlet of water-and-oil separator B24, pipe connecting arranges valve, be equipped with sewage draining exit bottom water-and-oil separator A25 and B24, described sewage outfalls setting valve is also connected with intercepting basin 26.
The top of described intercepting basin 26 arranges filler and valve, and bottom arranges sewage draining exit and liquid outlet, and arranges valve respectively.
The water-in of described water pump 27 is connected with the liquid outlet bottom intercepting basin 26, and the water outlet of water pump 27 is connected with the aqueduct valve at kettle 1 top.
During work, ginger splices to be heated is put into material basket to be put in kettle, first open the steam inlet of vapour pipe, first pass into vapor distillation for some time, then steam inlet, power supply and vacuum system is opened, steam off pipe, utilize steam disc 6, electric heating element 10 carries out negative pressure heat drying, it is stand-by that drying terminates rear taking-up ginger splices; In drying process, the steam of ginger splices enters steam outlet pipe from the steam outlet at kettle top, enter cold doubtful device again, condensed gas enters snubber and enters vacuum unit again, condensed liquid enters oil trap, then enters water-and-oil separator and carry out one-level oily water separation, and ginger oil is discharged from the oil outlet below oil trap, do not collect oil-water mixture completely to enter another water-and-oil separator and carry out secondary oily water separation, ginger oil is discharged from the oil outlet below another oil trap; The oil-water mixture be not separated completely after twice oily water separation flows to intercepting basin from the top of water-and-oil separator, then gets back in still kettle through water pump and carry out multiple steaming, and then carries out oily water separation and collect ginger oil.