CN104988653A - Warp-knitted elastic fabric made of sea-island composite filament ultra-thin material and production method of same - Google Patents
Warp-knitted elastic fabric made of sea-island composite filament ultra-thin material and production method of same Download PDFInfo
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- CN104988653A CN104988653A CN201510328914.5A CN201510328914A CN104988653A CN 104988653 A CN104988653 A CN 104988653A CN 201510328914 A CN201510328914 A CN 201510328914A CN 104988653 A CN104988653 A CN 104988653A
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Abstract
The invention discloses a warp-knitted elastic fabric made of a sea-island composite filament ultra-thin material and a production method of the same, wherein the fabric is produced by weaving sea-island composite filaments as a fabric surface layer and weaving spandex filaments on a fabric middle layer and then completing galling, shearing, pre-shaping, splitting, printing and dyeing, the pre-shaping, the galling, sanding, shaping and checking. In comparison with the prior art, the invention provides a plump, thick, very soft and highly-elastic warp-knitted elastic-type fabric with a softly glossy cloth face.
Description
Technical field
The present invention relates to a kind of island compound silk super-fine material through compiling elastic fabric and production method thereof, belonging to elastic fabric field.
Background technology
Existing warp knitted stretch fabric is mostly on E32 warp knitting machine, adopt the mode of production of terylene thread+spandex thread or POLYAMIDE YARNS+spandex thread, usually only adopt two sley bars, terylene thread (or POLYAMIDE YARNS) is arranged in first sley bar, adopts through suede tissue (1-0/2-3); Spandex thread is placed on second sley bar, adopts warp plain stitch (1-2/1-0).This fabric is used for the clothes such as swimsuit, sportswear and underwear, because its elasticity is better, very popular, the positive active development of some producers new through compiling elastic fabric.Spandex thread as the representative of elastomer, fatigue resistance is poor, not easy dyeing, not sun-proof, do not absorb water, elasticity crosses high.
Along with the development of warp knitted stretch fabric, such fabric is to coatization development, and simple plane stockinette can not meet the demand in market.Due to the restriction by terylene or polyamide fibre specification, fabric sofetening, plentiful, abundant feel cannot be given.
Summary of the invention
For the problems of the prior art, the object of the invention is to provide a kind of island compound silk super-fine material through compiling elastic fabric and production method thereof.
In order to achieve the above object, technical scheme of the present invention is: a kind of island compound silk super-fine material is through compiling elastic fabric, by island compound silk, to be fabric facing and spandex thread be after fabric intermediate layer weaves, and forms through plucking, cropping, pre-setting, fibrillation, printing and dyeing, pre-setting, plucking, sanding, sizing, inspection.
Further, described island compound silk is the 105D/36F*37 island compound silk be composited by 75D/36F*37 sea island filament and 30D/12F high-shrinkage filament.
Further, described spandex thread is 70D spandex thread.
Further, fabric facing is after fibrillation, and monofilament linear density reduces 37 times.
Further, front comb be organized as 1-0/2-3//, completely wear island compound silk; Middle comb be organized as 1-0/1-2//, completely wear island compound silk; Rear comb be organized as 1-2/1-0//, completely wear spandex thread.
A kind of island compound silk super-fine material is through compiling the production method of elastic fabric, with 105D/36F*37 island compound silk and 70D spandex thread for raw material, E32 Warp Knitted Fabrics adopts three guide bar knits, first sley bar wears island compound silk, adopts 1-0/2-3//pad yarn; Second sley bar also wears island compound silk, adopts 1-0/1-2//pad yarn; 3rd wears 70D spandex thread sley bar, adopt 1-2/1-0//pad yarn, be 30 inches at barrel dliameter, plane No. be 26 weft-knitted cut velvet equipment on be woven into openpore, then form through plucking, cropping, pre-setting, fibrillation, printing and dyeing, pre-setting, plucking, sanding, sizing, inspection.
Further, the cooling rate of fibrillation is 2 DEG C/min, and bath raio is 1:(35-45), cleaning number of channels is 3 roads.
Further, the bath raio of printing and dyeing is 1:10-15, and be warming up to 60 DEG C at full speed from room temperature, be warming up to 130 DEG C in 30min, be then incubated 25-30min, last 30min is cooled to 40 DEG C.
Further, setting temperature is 175-180 DEG C, and cloth speed control is built in 20-25m/min, and overfeed ratio is 10-30%.
Further, the optimum configurations of described E32 Warp Knitted Fabrics is:
Described tractive density unit is coil/cm, and described warp run-in unit is mm/rack.
Compared with prior art, the invention provides a kind of plentiful abundant, super soft, good springiness and cloth cover gloss soft through compiling elastic force class fabric.
Accompanying drawing explanation
Fig. 1 is knit stitches figure of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
A kind of island compound silk super-fine material is through compiling the production method of elastic fabric, with 105D/36F*37 island compound silk and 70D spandex thread for raw material, E32 Warp Knitted Fabrics adopts three guide bar knits, as shown in Figure 1, first sley bar wears island compound silk, adopts 1-0/2-3//pad yarn; Second sley bar also wears island compound silk, adopts 1-0/1-2//pad yarn; 3rd wears 70D spandex thread sley bar, adopt 1-2/1-0//pad yarn, be 30 inches at barrel dliameter, plane No. be 26 weft-knitted cut velvet equipment on be woven into openpore, then form through plucking, cropping, pre-setting, fibrillation, printing and dyeing, pre-setting, plucking, sanding, sizing, inspection.
The optimum configurations of E32 Warp Knitted Fabrics is:
The key of fibrillation is that the island compound silk in fabric is fully scattered, and gives the feel of fabric sofetening and plentiful cloth region feature.This operation emphasis is control heating-cooling speed, bath raio and cleaning number of channels, and these parameters directly determine weight-loss ratio and the matte style of fabric.Fibrillation heating-cooling speed is 2 DEG C/min, and bath raio is 1:(35-45), cleaning number of channels is 3 roads.
Pre-setting operation is mainly in order to prevent cloth cover from producing folding line, and the factors such as predetermined temperature, time (also namely cloth is fast), fabric width setting affect desired effects.
For the compound silk super-fine material of island, dyeing process is very crucial, and it not only affects fabric quality, and determines dyefastness.Dye bath ratio is 1:(10-15), be warming up to 60 DEG C at full speed from room temperature, be warming up to 130 DEG C in 30min, be then incubated (25-30) min, last 30min is cooled to 40 DEG C.
Setting process has a strong impact on the elasticity of fabric, and the too high or overlong time (namely cloth speed is excessively slow) of temperature all can damage the elasticity of island compound silk fabric.Temperature is (175-180) DEG C, and cloth speed control is built in (20-25) m/min, and overfeed ratio is determined, between (10-30) % according to fabric weight.
All simple distortion of making when not departing from core of the present invention or amendment all fall into protection scope of the present invention.
Claims (10)
1. an island compound silk super-fine material is through compiling elastic fabric, it is characterized in that, by island compound silk, to be fabric facing and spandex thread be after fabric intermediate layer weaves, and forms through plucking, cropping, pre-setting, fibrillation, printing and dyeing, pre-setting, plucking, sanding, sizing, inspection.
2. a kind of island according to claim 1 compound silk super-fine material is through compiling elastic fabric, and it is characterized in that, described island compound silk is the 105D/36F*37 island compound silk be composited by 75D/36F*37 sea island filament and 30D/12F high-shrinkage filament.
3. a kind of island according to claim 1 compound silk super-fine material is through compiling elastic fabric, and it is characterized in that, described spandex thread is 70D spandex thread.
4. a kind of island according to claim 1 compound silk super-fine material is through compiling elastic fabric, and it is characterized in that, fabric facing is after fibrillation, and monofilament linear density reduces 37 times.
5. a kind of island compound silk super-fine material according to any one of claim 1-4 through compile elastic fabric, it is characterized in that, front comb be organized as 1-0/2-3//, completely wear island compound silk; Middle comb be organized as 1-0/1-2//, completely wear island compound silk; Rear comb be organized as 1-2/1-0//, completely wear spandex thread.
6. an island compound silk super-fine material is through compiling the production method of elastic fabric, it is characterized in that, with 105D/36F*37 island compound silk and 70D spandex thread for raw material, E32 Warp Knitted Fabrics adopts three guide bar knits, first sley bar wears island compound silk, adopts 1-0/2-3//pad yarn; Second sley bar also wears island compound silk, adopts 1-0/1-2//pad yarn; 3rd wears 70D spandex thread sley bar, adopt 1-2/1-0//pad yarn, be 30 inches at barrel dliameter, plane No. be 26 weft-knitted cut velvet equipment on be woven into openpore, then form through plucking, cropping, pre-setting, fibrillation, printing and dyeing, pre-setting, plucking, sanding, sizing, inspection.
7. a kind of island according to claim 6 compound silk super-fine material is through compiling the production method of elastic fabric, and it is characterized in that, the cooling rate of fibrillation is 2 DEG C/min, and bath raio is 1:(35-45), cleaning number of channels is 3 roads.
8. a kind of island according to claim 6 compound silk super-fine material is through compiling the production method of elastic fabric, and it is characterized in that, the bath raio of printing and dyeing is 1:10-15,60 DEG C are warming up at full speed from room temperature, be warming up to 130 DEG C in 30min, be then incubated 25-30min, last 30min is cooled to 40 DEG C.
9. a kind of island according to claim 6 compound silk super-fine material is through compiling the production method of elastic fabric, and it is characterized in that, setting temperature is 175-180 DEG C, and cloth speed control is built in 20-25m/min, and overfeed ratio is 10-30%.
10. a kind of island according to claim 6 compound silk super-fine material is through compiling the production method of elastic fabric, and it is characterized in that, the optimum configurations of described E32 Warp Knitted Fabrics is:
Described tractive density unit is coil/cm, and described warp run-in unit is mm/rack.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510328914.5A CN104988653A (en) | 2015-06-15 | 2015-06-15 | Warp-knitted elastic fabric made of sea-island composite filament ultra-thin material and production method of same |
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| CN201510328914.5A CN104988653A (en) | 2015-06-15 | 2015-06-15 | Warp-knitted elastic fabric made of sea-island composite filament ultra-thin material and production method of same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105507794A (en) * | 2015-12-07 | 2016-04-20 | 江苏聚杰微纤纺织科技集团有限公司 | Novel superfine material warp-knitted haze-proof window gauze and production method thereof |
| CN108842284A (en) * | 2018-07-17 | 2018-11-20 | 江苏聚杰微纤科技集团股份有限公司 | A kind of environment-friendly type warp knit elasticity chamois flannel fabric and its Weaving method |
| CN113186640A (en) * | 2021-05-10 | 2021-07-30 | 绍兴市柯桥区图瑞尔花型设计有限公司 | Weaving method of outdoor sport warp-knitted fabric |
| CN115029859A (en) * | 2022-06-20 | 2022-09-09 | 江苏聚杰微纤科技集团股份有限公司 | Preparation method of fabric applied to electronic packaging material and product thereof |
-
2015
- 2015-06-15 CN CN201510328914.5A patent/CN104988653A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105507794A (en) * | 2015-12-07 | 2016-04-20 | 江苏聚杰微纤纺织科技集团有限公司 | Novel superfine material warp-knitted haze-proof window gauze and production method thereof |
| CN108842284A (en) * | 2018-07-17 | 2018-11-20 | 江苏聚杰微纤科技集团股份有限公司 | A kind of environment-friendly type warp knit elasticity chamois flannel fabric and its Weaving method |
| CN113186640A (en) * | 2021-05-10 | 2021-07-30 | 绍兴市柯桥区图瑞尔花型设计有限公司 | Weaving method of outdoor sport warp-knitted fabric |
| CN115029859A (en) * | 2022-06-20 | 2022-09-09 | 江苏聚杰微纤科技集团股份有限公司 | Preparation method of fabric applied to electronic packaging material and product thereof |
| CN115029859B (en) * | 2022-06-20 | 2023-07-14 | 江苏聚杰微纤科技集团股份有限公司 | Preparation method of fabric applied to electronic packaging material and product thereof |
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Application publication date: 20151021 |