CN104987870B - The small burner dust arrester of coke oven coke side - Google Patents
The small burner dust arrester of coke oven coke side Download PDFInfo
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Abstract
一种焦炉焦侧小炉头除尘装置,在炉顶基线之上设置有炉顶集尘风机,炉顶集尘风机与小炉头除尘干管连通;小炉头除尘干管横向架设在加煤烟气转换阀下,每两个相邻小炉头两端分别架设竖直的煤车摩电道支架,构成加煤烟气转换阀位于相邻煤车摩电道支架之间的结构,每两个相邻小炉头共用一个覆斗式集尘罩,每个覆斗式集尘罩分别用支管和翻板阀连通小炉头除尘干管;其优点是高效解决了现有地面站或拦焦车车载出焦除尘装置不能消除室式焦炉小炉头之烟尘逸散问题,可利用干熄焦环境除尘站或加装阻火器的加煤地面除尘站,无需自配除尘器,因而可节省投资,安装在焦炉炉顶间台,比安装于拦焦车车载风机使用寿命长且故障小维修费用降低、维修施工更便捷。
A small burner head dust removal device on the coke side of a coke oven. A furnace top dust collection fan is arranged above the furnace roof baseline. The furnace top dust collection fan is connected to the small burner head dust removal dry pipe; Under the coal flue gas switching valve, the two ends of each two adjacent small burners are respectively erected with vertical coal car motorcycle brackets, forming a structure in which the coal adding flue gas switching valve is located between the adjacent coal car motorcycle brackets. Every two adjacent small burners share a bucket-type dust collection hood, and each bucket-type dust collection hood is respectively connected to the dry dust removal pipe of the small burner with a branch pipe and a flap valve; its advantage is that it efficiently solves the problem of the existing ground station Or the coke discharge dust removal device on the coke stopping vehicle cannot eliminate the problem of smoke and dust escape from the small furnace head of the chamber coke oven. The CDQ environment dust removal station or the coal feeding ground dust removal station equipped with a flame arrester can be used without self-equipped dust collectors. Therefore, investment can be saved, and the installation on the top of the coke oven has a longer service life than that installed on the vehicle-mounted fan of the coke hauler, and the maintenance cost is reduced with minor faults, and the maintenance and construction are more convenient.
Description
技术领域technical field
本发明涉及焦化环保技术领域,特别涉及一种室式焦炉焦侧小炉头除尘装置。The invention relates to the technical field of coking and environmental protection, in particular to a dust removal device for a small burner head on the coke side of a chamber-type coke oven.
背景技术Background technique
焦化是多源污染行业,烟尘是炼焦生产过程中主要污染逸散物。现代室式焦炉一般都配备有车载式或地面站式装煤和出焦除尘系统,其中地面站式除尘系统应用较为广泛。地面站式出焦除尘系统主要针对焦侧烟尘利用液力耦合或变频控制风机通过设置在拦焦车上的收集罩将其绝大部分烟尘收集并经出焦除尘器净化。但焦侧小炉头部位仍有部分烟尘逸散而恶化作业环境。焦侧小炉头出焦烟尘来源于开炉门、红焦最初进栅、持续推焦和关炉门4个阶段,其中红焦最初进栅阶段烟尘最突出。Coking is a multi-source pollution industry, and smoke and dust are the main pollutant fugitives in the coking production process. Modern chamber coke ovens are generally equipped with vehicle-mounted or ground station coal charging and coke discharge dust removal systems, of which the ground station dust removal system is widely used. The ground station type coke discharge dust removal system mainly uses hydraulic coupling or frequency conversion control fans to collect most of the smoke dust on the coke side through the collection cover set on the coke stop car and purifies it through the coke discharge dust collector. However, part of the smoke and dust still escapes from the small burner head on the coke side, which deteriorates the working environment. The coke discharge smoke from the small burner on the coke side comes from the four stages of opening the furnace door, the initial entry of red coke into the grid, continuous coke pushing and closing of the furnace door, among which the smoke and dust in the initial entry of red coke into the grid is the most prominent.
因焦侧单个小炉头、炉门框和炉柱之正面到拦焦车轨道中心距存在差异,为防止导焦栅覆斗式集尘罩刮碰炉柱,其近炉体端与焦侧小炉头正面间距较大,从而为烟尘从小炉头处逸散留下了结构性缺陷。Due to the difference in the distance from the front of the single small furnace head, furnace door frame and furnace pillar on the coke side to the center of the coke stop car track, in order to prevent the coke guide grid from being scraped by the bucket-type dust collection cover against the furnace pillar, the near furnace body end and the coke side are small The burner fronts are widely spaced, leaving a structural defect for smoke to escape from the small burner.
出焦烟尘温度高、瞬时热浮力和尘气量大,但拦焦车导焦栅顶与熄焦车厢顶二者之覆斗式集尘罩面积比悬殊,地面除尘风机吸力主要分配给了熄焦车厢顶覆斗式集尘罩,加上导焦栅覆斗式集尘罩与小炉头间存在空隙区,故造成部分烟尘从小炉头处逸散。为了提高其除尘效果,一些焦化企业采取在导焦栅顶覆斗式集尘罩近炉体侧之侧板上开孔并附加车载风机辅助吸尘,也有一此企业采取调整地面站除尘风机提前高速运转时间参数以预增红焦最初入栅阶段吸力;但收效均不理想,而且还增加了电力消耗。The temperature of the coke discharge smoke is high, the instantaneous thermal buoyancy and the amount of dust are large, but the area ratio of the bucket-type dust collection hood between the top of the coke holding car and the top of the coke quenching car is very different, and the suction of the ground dust removal fan is mainly allocated to the coke quenching The bucket-type dust collection hood covered on the top of the carriage, and there is a gap between the coke-guiding grid-covered bucket-type dust collection hood and the small burner, so part of the smoke and dust escape from the small burner. In order to improve its dust removal effect, some coking enterprises adopt the method of opening holes on the side plate of the bucket-type dust collection cover near the furnace body on the top of the coke guide grid and attaching a vehicle-mounted fan to assist dust collection. The high-speed operation time parameter is used to pre-increase the suction force of the red coke in the initial grid entry stage; but the results are not satisfactory, and the power consumption is also increased.
发明内容Contents of the invention
本发明的目的就是提供一种能高效低成本回收室式焦炉焦侧小炉头烟尘的焦炉焦侧小炉头除尘装置。The purpose of the present invention is to provide a coke oven coke side small burner dedusting device capable of recovering smoke and dust at the coke side small burner of a chamber type coke oven with high efficiency and low cost.
本发明的解决方案是这样的:The solution of the present invention is this:
一种焦炉焦侧小炉头除尘装置,在炉顶基线之上设置有炉顶集尘风机,所述炉顶集尘风机与小炉头除尘干管连通;所述小炉头除尘干管横向架设在加煤烟气转换阀下,每两个相邻小炉头两端分别架设竖直的煤车摩电道支架,构成所述加煤烟气转换阀位于相邻煤车摩电道支架之间的结构,每两个相邻小炉头共用一个覆斗式集尘罩,每个覆斗式集尘罩分别用支管和翻板阀连通小炉头除尘干管。A dust removal device for a small furnace head on the coke side of a coke oven. A furnace top dust collection fan is arranged above the furnace top baseline, and the furnace top dust collection fan is connected with a small furnace head dust removal dry pipe; the small furnace head dust removal dry pipe Horizontally erected under the coal-fueling flue gas conversion valve, and vertical coal car motorcycle track supports are respectively erected at the two ends of each two adjacent small burners, so that the coal-filling flue gas switching valve is located on the adjacent coal car motorcycle track. For the structure between the brackets, every two adjacent small burners share a bucket-type dust collection hood, and each bucket-type dust collection hood is connected to the dust removal dry pipe of the small burner with a branch pipe and a flap valve.
更具体的技术方案还包括:所述翻板阀与开闭连杆机构连接,由开闭连杆机构带动打开,由自重下落关闭。A more specific technical solution also includes: the flap valve is connected with the opening and closing linkage mechanism, opened by the opening and closing linkage mechanism, and closed by falling by its own weight.
进一步的:所述的开闭连杆机构包括推杆及推杆油缸,所述推杆与铰接于扳钩的翻板阀轴头连接成摆杆机构,所述翻板阀轴头分别与对应的翻板阀连接。Further: the opening and closing link mechanism includes a push rod and a push rod oil cylinder, the push rod is connected to the flap valve shaft head hinged on the wrench to form a swing rod mechanism, and the flap valve shaft heads are respectively connected to the corresponding flap valve connection.
进一步的:所述开闭连杆机构的推杆的运动方向与拦焦车行走方向平行。Further: the moving direction of the push rod of the opening and closing linkage mechanism is parallel to the traveling direction of the coke-stopping vehicle.
进一步的:所述的覆斗式集尘罩安装在焦侧小炉头外侧正上方,与焦炉炉柱连接成炉柱支撑覆斗式集尘罩的结构。Further: the bucket-over-bucket dust-collecting hood is installed just above the outside of the small furnace head on the coke side, and is connected with the coke oven column to form a structure in which the bucket-over-bucket dust-collecting hood is supported by the column.
本发明的优点是:The advantages of the present invention are:
1、 不仅可以在已建成投用的焦炉上安装投用,同样适合在新建项目时同步实施。1. Not only can it be installed and put into use on coke ovens that have been built and put into use, but it is also suitable for simultaneous implementation in new projects.
2、 高效解决了现有地面站或拦焦车车载出焦除尘装置不能消除室式焦炉小炉头之烟尘逸散问题。2. Efficiently solve the problem that the existing ground station or coke-stopping vehicle-mounted coke discharge dust removal device cannot eliminate the smoke and dust escape from the small burner of the chamber-type coke oven.
3、 本装置之收集的小炉头烟尘之后续净化除利用现有出焦除尘地面站之除尘器外,还可利用干熄焦环境除尘站或加装阻火器的加煤地面除尘站,无需自配除尘器,因而可节省投资。3. In addition to the dust collector of the existing coke discharge dust removal ground station, the subsequent purification of the small burner dust collected by this device can also use the CDQ environmental dust removal station or the coal feeding ground dust removal station equipped with a flame arrester. No need Self-equipped dust collector, thus saving investment.
4、 本装置之集尘风机安装在焦炉炉顶间台,比安装于拦焦车车载风机使用寿命长且故障小维修费用降低、维修施工更便捷。4. The dust collection fan of this device is installed on the top platform of the coke oven, which has a longer service life than the fan installed on the vehicle of the coke hauler, less faults, lower maintenance costs, and more convenient maintenance and construction.
附图说明Description of drawings
图1是本发明的焦侧小炉头出焦烟尘收集装置及其布置示意图。Fig. 1 is a schematic diagram of the coke-side small burner discharge coke dust collection device and its layout of the present invention.
图2是推单号炭化室焦时连杆机构工作状态示意图。Fig. 2 is a schematic diagram of the working state of the linkage mechanism when pushing the single-number coke in the carbonization chamber.
图中附图标记为:1、炉顶集尘风机,2、风机出口,3、小炉头除尘干管,4、加煤烟气转换阀,5、加煤车摩电道支架,6、翻板阀,7、支管,8、覆斗式集尘罩,9、炉柱,10、炉顶基线,11、推杆油缸,12、推杆,13、第一连杆机构,14 、第一翻板阀轴头,15、第二连杆机构,16、第三连杆机构,17第二翻板阀轴头,18、第四连杆机构,19、第五连杆机构,20、第三翻板阀轴头,21、第六连杆机构。The reference signs in the figure are: 1, furnace top dust collection fan, 2, fan outlet, 3, small burner head dust removal dry pipe, 4, coal adding flue gas conversion valve, 5, coal adding car motorcycle bracket, 6, Flap flap valve, 7, branch pipe, 8, bucket type dust collecting hood, 9, furnace column, 10, furnace top baseline, 11, push rod oil cylinder, 12, push rod, 13, first linkage mechanism, 14, second One flap valve axle head, 15, the second linkage mechanism, 16, the third linkage mechanism, 17 the second flap valve axle nose, 18, the fourth linkage mechanism, 19, the fifth linkage mechanism, 20, The third flap valve shaft head, 21, the sixth linkage.
具体实施方式detailed description
如图1所示,在炉顶基线10之上设置有炉顶集尘风机1,炉顶集尘风机1安装在焦炉间台之焦侧边缘;所述炉顶集尘风机1与小炉头除尘干管3连通;所述小炉头除尘干管3横向架设在加煤烟气转换阀4下,每两个相邻小炉头两端分别架设竖直的煤车摩电道支架5,构成所述加煤烟气转换阀4位于相邻煤车摩电道支架5之间的结构,每两个相邻小炉头共用一个覆斗式集尘罩8,每个覆斗式集尘罩8分别用支管7和翻板阀6连通小炉头除尘干管3。As shown in Figure 1, a furnace top dust collection fan 1 is arranged above the furnace top baseline 10, and the furnace top dust collection fan 1 is installed on the coke side edge of the coke oven platform; The head dust removal dry pipe 3 is connected; the small burner head dust removal dry pipe 3 is horizontally erected under the coal fuel gas conversion valve 4, and the two ends of each two adjacent small burner heads are respectively erected vertically. , forming the structure in which the coaling flue gas switching valve 4 is located between the adjacent coal car motorcycle brackets 5, and every two adjacent small burners share a bucket-over-type dust collection cover 8, and each bucket-over-type collector The dust cover 8 communicates with the small burner head dedusting dry pipe 3 with the branch pipe 7 and the flap valve 6 respectively.
所述翻板阀6与开闭连杆机构连接,由开闭连杆机构带动打开,由自重下落关闭。The flap valve 6 is connected with the opening and closing link mechanism, is driven to open by the opening and closing link mechanism, and is closed by falling by its own weight.
所述的开闭连杆机构包括推杆12及推杆油缸11,所述推杆12与铰接于扳钩13的翻板阀轴头连接成摆杆机构,所述翻板阀轴头分别与对应的翻板阀6连接;所述开闭连杆机构的推杆12的运动方向与拦焦车行走方向平行。The opening and closing link mechanism includes a push rod 12 and a push rod oil cylinder 11, and the push rod 12 is connected with the flap valve shaft head hinged on the wrench 13 to form a swing rod mechanism. The corresponding flap valve 6 is connected; the moving direction of the push rod 12 of the opening and closing linkage mechanism is parallel to the traveling direction of the coke-stopping vehicle.
所述的覆斗式集尘罩8安装在焦侧小炉头外侧正上方,与焦炉炉柱9连接成炉柱9支撑覆斗式集尘罩8的结构。The bucket-over-bucket dust collection hood 8 is installed directly above the outside of the small burner head on the coke side, and is connected with the coke oven column 9 to form a structure in which the column 9 supports the bucket-overside dust collection cover 8 .
以配置JL-6-1型拦焦车且按5-2串序出焦的室式焦炉为例,为保障焦炉拦焦车只需移动一个炭化室宽度,故其翻板阀开闭连杆机构,如图2所示,由第一连杆机构13、第二连杆机构15、第三连杆机构16、第四连杆机构18、第五连杆机构19、第六连杆机构21分为两组构成。因是同一连杆且结构相同,推杆前进时,单号工作,双号非工作则为空转,反之亦然。当出单室号焦时,拦焦车顶推杆油缸1伸出,推杆2推动第一连杆机构13、第二连杆机构15、第三连杆机构16、第四连杆机构18、第五连杆机构19、第六连杆机构21沿着其各自支座逆时针转动,工作状态的第一连杆机构13、第三连杆机构16、第五连杆机构19扳动相应翻板轴头14、17、20使其打开,非工作状态的第二连杆机构15、第四连杆机构18、第六连杆机构21连杆空转;推杆油缸1缩回时,连杆沿顺时针回位,相应翻板阀6靠自重关闭。类似地,当出双室号焦时,第二连杆机构15、第四连杆机构18、第六连杆机构21打开相应翻板阀6,第一连杆机构13、第三连杆机构16、第五连杆机构19、连杆空转;推杆油缸1缩回时,连杆沿顺时针回位,相应翻板阀6靠自重关闭。Take the chamber-type coke oven equipped with JL-6-1 coke hauler and discharge coke according to the 5-2 serial sequence as an example. Link mechanism, as shown in Figure 2, by the first link mechanism 13, the second link mechanism 15, the 3rd link mechanism 16, the 4th link mechanism 18, the 5th link mechanism 19, the 6th link mechanism The mechanism 21 is divided into two groups. Because it is the same connecting rod and the same structure, when the push rod advances, the odd number works, and the double number does not work, then it is idling, and vice versa. When the single-chamber coke is delivered, the push rod cylinder 1 on the roof of the coke blocking car is stretched out, and the push rod 2 pushes the first link mechanism 13, the second link mechanism 15, the third link mechanism 16, and the fourth link mechanism 18 , the fifth link mechanism 19, and the sixth link mechanism 21 rotate counterclockwise along their respective supports, and the first link mechanism 13, the third link mechanism 16, and the fifth link mechanism 19 in the working state are pulled correspondingly Turning plate axle head 14,17,20 makes it open, and the second link mechanism 15, the 4th link mechanism 18, the 6th link mechanism 21 connecting rods of non-working state are idling; The lever returns clockwise, and the corresponding flap valve 6 is closed by its own weight. Similarly, when the double-chamber coke is released, the second link mechanism 15, the fourth link mechanism 18, and the sixth link mechanism 21 open the corresponding flap valve 6, and the first link mechanism 13 and the third link mechanism 16. The fifth linkage mechanism 19. The connecting rod is idling; when the push rod cylinder 1 is retracted, the connecting rod returns clockwise, and the corresponding flap valve 6 is closed by its own weight.
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| CN106520151A (en) * | 2016-12-25 | 2017-03-22 | 北京首钢国际工程技术有限公司 | Transformation method for coke dry quenching dedusting system and coke pushing dedusting system |
| CN115612507B (en) * | 2022-10-10 | 2025-11-07 | 柳州钢铁股份有限公司 | Control method of dual-purpose dust removal device for charging coal and discharging Jiao Lutou dust removal of coke oven |
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