CN110746993A - Coupling system and process of tamping coke oven charging soot treatment and coke oven flue gas purification - Google Patents
Coupling system and process of tamping coke oven charging soot treatment and coke oven flue gas purification Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及煤焦化技术领域,尤其涉及一种捣固焦炉装煤烟尘处理与焦炉烟气净化耦合系统及工艺。The invention relates to the technical field of coal coking, in particular to a coupling system and process for the treatment of tamping coke oven coal fume dust and coke oven fume purification.
背景技术Background technique
在炼焦生产中,应用最为广泛的是蓄热式焦炉,从装煤的方式上,通常可分为顶装焦炉和捣固焦炉两类。无论是顶装焦炉还是捣固焦炉,其炼焦用煤料的装入基本上都是采用热装方式,即在炭化室处于高温状态下向炭化室内装入炼焦用煤。在装煤过程中,装入炭化室的煤料与炭化室炽热内壁接触或在炭化室内高温环境下会瞬间产生大量烟气,产生的大量烟气中会携带一定量的煤料颗粒。为了防止或减少向炭化室装煤过程中产生的大量烟尘从炭化室内外逸而对周围环境造成的污染,针对装煤过程,通常采用Proven、OPR等无烟装煤工艺,或利用高压氨水喷射将装煤时产生的烟尘导至邻近炭化室后再进入煤气净化系统并结合对炉顶外逸烟尘、机侧炉门外逸烟尘捕集后利用装煤除尘系统净化的工艺。In coking production, the most widely used regenerative coke oven is usually divided into two types: top-loading coke oven and tamping coke oven. Whether it is a top-loading coke oven or a tamping coke oven, the coking coal is basically charged by hot charging, that is, when the coking chamber is at a high temperature, the coking coal is charged into the coking chamber. In the process of coal loading, the coal loaded into the carbonization chamber will contact with the hot inner wall of the carbonization chamber or a large amount of flue gas will be generated instantaneously in the high temperature environment of the carbonization chamber, and a certain amount of coal particles will be carried in the generated large amount of flue gas. In order to prevent or reduce the pollution to the surrounding environment caused by the escape of a large amount of smoke and dust from the carbonization chamber during the coal charging process, for the coal charging process, an anthracite coal charging process such as Proven and OPR is usually used, or high-pressure ammonia injection is used. The smoke and dust generated during coal charging are led to the adjacent carbonization chamber and then enter the gas purification system. Combined with the process of collecting the smoke and dust from the top of the furnace and the smoke and dust from the furnace door on the side of the machine, they are purified by the coal-charging dust removal system.
Proven、OPR等无烟装煤工艺,是通过提高焦炉煤气集气管的吸力,在炭化室内形成微负压,将装煤时产生的大量烟尘通过与焦炉煤气集气管相连通的上升管、桥管导入集气管,从而实现无烟装煤操作。在这个过程中,虽然装煤时产生的烟气被导入煤气系统,但其携带的煤尘也被带入煤气系统,在通过桥管时,大部分煤尘被用于煤气降温的氨水洗涤下来而随着焦油氨水进入焦油中,在后续的焦油氨水分离过程中形成焦油渣,还有一部分煤尘进入到后续的初冷器及电捕焦油器中,会增加初冷器的运行阻力、降低初冷器的冷却效率,同时因煤尘进入焦油,会降低焦油的质量,生成一定量需要专门处理的焦油渣。Proven, OPR and other anthracite coal charging processes are to increase the suction force of the coke oven gas gas collecting pipe, form a slight negative pressure in the carbonization chamber, and pass a large amount of smoke and dust generated during coal charging through the rising pipe, which is connected to the coke oven gas gas collecting pipe. The bridge pipe is introduced into the gas collecting pipe, so as to realize the anthracite coal charging operation. In this process, although the flue gas generated during coal charging is introduced into the gas system, the coal dust carried by it is also brought into the gas system. When passing through the bridge pipe, most of the coal dust is washed down by ammonia water used for gas cooling. As the tar ammonia water enters the tar, tar residue is formed in the subsequent separation process of the tar ammonia water, and a part of the coal dust enters the subsequent primary cooler and electric tar catcher, which will increase the operating resistance of the primary cooler and reduce the The cooling efficiency of the primary cooler, at the same time, because the coal dust enters the tar, the quality of the tar will be reduced, and a certain amount of tar residue that needs special treatment will be generated.
利用高压氨水喷射将装煤时产生的烟尘导至邻近炭化室后再进入煤气净化系统并结合对炉顶外逸烟尘、机侧炉门外逸烟尘捕集后采用装煤除尘系统净化的工艺,一方面,需要在装煤时将炭化室顶部的导烟孔利用U形管导烟车与邻近的炭化室顶部的导烟孔进行连通而将装煤时产生的烟尘导入邻近炭化室内,同时利用装煤车上设置的或机侧炉门上方设置的装煤烟尘捕集设施对外逸的装煤烟尘进行捕集,再将捕集的烟尘通过除尘管道送入装煤除尘系统中进行净化处理,为此需要建设相应的装煤导烟车、装煤除尘地面站系统或车载装煤除尘系统,运行时也需要消耗一定量的水、压缩空气、蒸汽、电能等动力介质,对装煤烟尘捕集的效率还不尽人意。另一方面,在装煤炭化室对应的桥管处或邻近炭化室对应的桥管处,需要设置高压氨水喷射设施,利用高压氨水喷射形成的吸力,将装煤过程中产生的大部分烟尘通过上升管、桥管导入集气管,为此需要设置高压氨水系统,在高压氨水系统运行时消耗一定量的电能的同时,被带入煤气系统的煤尘仍然会给后续的煤气净化系统带来前述的不利影响以及降低焦油的质量等相关问题。High-pressure ammonia water jet is used to guide the smoke and dust generated during coal charging to the adjacent carbonization chamber and then enter the gas purification system. Combined with the process of collecting the smoke and dust from the top of the furnace and the smoke and dust from the furnace door on the side of the machine, the coal-charging dust removal system is used for purification. On the one hand, it is necessary to connect the smoke guide hole at the top of the carbonization chamber with the smoke guide hole at the top of the adjacent carbonization chamber by using a U-shaped pipe smoke guide vehicle during coal charging, so as to introduce the smoke and dust generated during coal charging into the adjacent carbonization chamber. The coal charging smoke and dust collection facility installed on the coal charging truck or above the furnace door on the side of the machine is used to capture the escaping coal charging smoke and dust, and then the captured smoke and dust are sent to the coal charging dust removal system through the dust removal pipeline for purification. To this end, it is necessary to build a corresponding coal-loading smoke guide vehicle, a coal-loading and dust-removing ground station system or a vehicle-mounted coal-loading and dust-removing system, and a certain amount of power media such as water, compressed air, steam, and electric energy are also consumed during operation. The efficiency of the set is not satisfactory. On the other hand, at the bridge pipe corresponding to the coal-loading chamber or the bridge pipe adjacent to the carbonization chamber, a high-pressure ammonia water injection facility needs to be set up to use the suction formed by the high-pressure ammonia water injection to pass most of the smoke and dust generated during the coal charging process through the The riser pipe and bridge pipe are introduced into the gas collecting pipe. For this purpose, a high-pressure ammonia water system needs to be set up. While the high-pressure ammonia water system consumes a certain amount of electric energy during operation, the coal dust brought into the gas system will still bring the aforementioned effects to the subsequent gas purification system. adverse effects and related problems such as reducing the quality of tar.
从整个炼焦过程看,若对装煤时产生的烟气全部回收,可以回收约2%~4%的煤气。现有的装煤烟尘治理工艺,虽然将装煤时产生的部分或全部烟气导入了煤气系统,实现了煤气资源的有效回收,但也带来了上述问题,而且此时烟气温度较低,烟气中水分含量较高,有效的煤气成分不高,同时由于烟气导入系统产生的吸力,会增加烟气中氧气的含量,对后续的煤气净化系统的安全运行也具有一定的威胁。From the perspective of the entire coking process, if all the flue gas generated during coal charging is recovered, about 2% to 4% of the gas can be recovered. The existing coal charging smoke and dust treatment process, although part or all of the flue gas generated during coal charging is introduced into the gas system to achieve effective recovery of gas resources, but it also brings the above problems, and the temperature of the flue gas is relatively low at this time. , the moisture content in the flue gas is high, and the effective gas composition is not high. At the same time, due to the suction generated by the flue gas introduction system, the oxygen content in the flue gas will be increased, which also poses a certain threat to the safe operation of the subsequent gas purification system.
另一方面,目前对焦炉烟气进行净化时,通常由于焦炉烟气温度偏低,在对焦炉烟气脱硝时往往需要采用价格昂贵且脱硝效率偏低的催化剂,在需要达到超低排放指标时,经常需要通过将加热炉燃烧燃气产生高温废气掺混到焦炉烟气中以提高焦炉烟气温度的方式,使其满足使用脱硝效率较高、价格偏低的催化剂的需要,明显增加了建设投资和长期的运行能耗。On the other hand, when the coke oven flue gas is currently purified, usually due to the low temperature of the coke oven flue gas, it is often necessary to use expensive catalysts with low denitration efficiency in the denitration of the coke oven flue gas. In order to meet the requirements of using catalysts with high denitration efficiency and low price, it is often necessary to increase the temperature of the coke oven flue gas by mixing the high temperature waste gas generated by the combustion gas of the heating furnace into the coke oven flue gas. Significantly increased construction investment and long-term operating energy consumption.
综上所述,为了有效避免装煤过程中由装煤烟尘治理引起的上述问题同时解决焦炉烟气温度偏低问题,提高煤气净化系统的顺行性和焦油质量,提高焦炉烟气净化效率,有必要针对装煤过程产生的烟尘采用新的技术路线和技术手段,开发一种新的装煤烟尘处理工艺。To sum up, in order to effectively avoid the above-mentioned problems caused by the control of coal charging smoke and dust during the coal charging process, and at the same time solve the problem of low coke oven flue gas temperature, improve the gas purification system's forward performance and tar quality, and improve coke oven flue gas purification. To improve the efficiency, it is necessary to adopt new technical routes and technical means for the soot generated in the coal charging process, and develop a new coal charging soot treatment process.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种捣固焦炉装煤烟尘处理与焦炉烟气净化耦合系统及工艺,能够有效避免捣固焦炉装煤过程中产生的烟尘导入煤气系统而出现的煤气净化系统及设备顺行不利、焦油产品质量降低等问题,提高焦炉烟气脱硝效率的同时降低运行能耗。The invention provides a coupling system and process for the treatment of fume and dust from tamping coke oven coal charging and coke oven flue gas purification, which can effectively avoid the gas purification system and equipment that occur when the fume and dust generated in the process of tamping coke oven coal charging are introduced into the gas system Problems such as unfavorable forward movement and reduced quality of tar products can improve the denitrification efficiency of coke oven flue gas and reduce operating energy consumption.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
捣固焦炉装煤烟尘处理与焦炉烟气净化耦合系统,包括机侧炉门密封装置、煤气切断阀、导烟三通A、烟气切断阀、导烟三通B、烟气燃烧装置、风机、焦炉烟气脱硫脱硝装置、焦炉烟气余热回收装置及烟囱;捣固焦炉的炭化室顶部设上升管,上升管的中部通过桥管与集气管相连,桥管上设煤气切断阀;上升管的顶部设导烟三通A,导烟三通A相对设置的2个接口中的一个接口与上升管的顶部开口连通,另一个接口处设水封阀;导烟三通A的第3个接口通过连接管道一与导烟三通B的一个接口相连,连接管道一上设烟气切断阀;导烟三通B相对设置的2个接口分别通过连接管道二与相邻炭化室设置的导烟三通B的对应接口相连并组成炉顶装煤烟尘管道;炉顶装煤烟尘管道通过烟尘输送管道依次连接烟气燃烧装置、风机、焦炉烟气脱硫脱硝装置、焦炉烟气余热回收装置及烟囱;所述机侧炉门密封装置设置在装煤车上,能够在装煤时与机侧炉门框形成密封结构。Coupling system of tamping coke oven charging soot treatment and coke oven flue gas purification, including machine-side furnace door sealing device, gas cut-off valve, flue gas cut-off valve, flue gas cut-off valve B, flue gas combustion device , fan, coke oven flue gas desulfurization and denitrification device, coke oven flue gas waste heat recovery device and chimney; the top of the carbonization chamber of the tamping coke oven is provided with a rising pipe, and the middle of the rising pipe is connected to the gas collecting pipe through a bridge pipe, and a gas pipe is installed on the bridge pipe. Cut-off valve; the top of the rising pipe is provided with a smoke guide tee A, one of the two interfaces arranged opposite to the smoke guide tee A is connected to the top opening of the riser, and the other interface is provided with a water seal valve; the smoke guide tee The third interface of A is connected to an interface of the smoke guide tee B through the connecting pipe 1, and a smoke cut-off valve is set on the connecting pipe 1; The corresponding interfaces of the flue-conducting tee B set in the carbonization chamber are connected to form a coal-loading soot pipe on the furnace top; A furnace flue gas waste heat recovery device and a chimney; the machine-side furnace door sealing device is arranged on a coal charging truck, and can form a sealing structure with the machine-side furnace door frame during coal charging.
所述焦炉烟气脱硫脱硝装置的烟气入口通过焦炉烟气管道连接捣固焦炉的总烟道,靠近焦炉烟气脱硫脱硝装置的焦炉烟气管道上设燃烧烟气入口,风机的入口与烟气燃烧装置的高温烟气出口相连,风机的出口与燃烧烟气入口相连。The flue gas inlet of the coke oven flue gas desulfurization and denitrification device is connected to the general flue of the tamping coke oven through the coke oven flue gas pipeline, and the combustion flue gas inlet is set on the coke oven flue gas pipeline close to the coke oven flue gas desulfurization and denitrification device. The inlet of the fan is connected with the high-temperature flue gas outlet of the flue gas combustion device, and the outlet of the fan is connected with the combustion flue gas inlet.
所述机侧炉门密封装置是由上封板、下封板、侧封板、前封板和后支板围成的封闭罩体,所述前封板上设有供煤饼通过的开口,所述后支板为2块,2块后支板朝向中心一侧的间距大于炭化室的宽度。The machine-side furnace door sealing device is a closed cover enclosed by an upper sealing plate, a lower sealing plate, a side sealing plate, a front sealing plate and a rear support plate, and the front sealing plate is provided with an opening for the briquettes to pass through. , the number of the back support plates is two, and the distance between the two back support plates toward the center side is greater than the width of the carbonization chamber.
沿烟气流动方向,所述炉顶装煤烟尘管道的起始端与集气管之间设连通管,连通管上设平衡阀。Along the flow direction of the flue gas, a communication pipe is arranged between the initial end of the coal smoke and dust pipe on the top of the furnace and the gas collecting pipe, and a balance valve is arranged on the communication pipe.
所述烟气燃烧装置为体积不小于3m3的烟气燃烧室,配置有点火装置和助燃气体引入口。The flue gas combustion device is a flue gas combustion chamber with a volume of not less than 3 m 3 , and is equipped with an ignition device and a combustion-supporting gas inlet.
捣固焦炉装煤烟尘处理与焦炉烟气净化耦合工艺,包括如下步骤:The coupling process of tamping coke oven charging soot treatment and coke oven flue gas purification includes the following steps:
1)向炭化室内装煤操作开始前,通过关闭桥管上的煤气切断阀将对应炭化室的上升管与集气管隔断,同时关闭对应的水封阀,使上升管与大气隔绝;1) Before starting the coal charging operation into the carbonization chamber, cut off the riser pipe of the corresponding carbonization chamber from the gas collecting pipe by closing the gas shut-off valve on the bridge pipe, and at the same time close the corresponding water seal valve to isolate the riser pipe from the atmosphere;
2)通过设置在装煤车上的驱动装置使机侧炉门密封装置与机侧炉门框严密贴合;2) The sealing device of the furnace door on the machine side is tightly fitted with the door frame of the furnace on the machine side by the driving device arranged on the coal charging truck;
3)开启待装煤炭化室对应的烟气切断阀,使上升管与炉顶装煤烟尘管道连通;3) Open the flue gas cut-off valve corresponding to the coalification chamber to be installed, so that the rising pipe is connected to the coal-loading smoke and dust pipeline on the top of the furnace;
4)向炭化室内送入煤饼时产生的大量烟尘在风机的作用下依次通过上升管、导烟三通A、烟气切断阀、导烟三通B、炉顶装煤烟尘管道进入烟气燃烧装置;在烟气燃烧装置内,烟气中的煤尘和可燃成分与助燃气体发生燃烧反应,燃烧后生成的高温烟气在风机的作用下进入烟气脱硫脱硝装置上游的焦炉烟气管道内与焦炉烟气混合,使焦炉烟气温度提升,并随之进入焦炉烟气脱硫脱硝装置内进行脱硫脱硝处理,经过净化后的烟气进入焦炉烟气余热回收装置回收余热,回收余热后的净化烟气经烟囱排放;4) Under the action of the fan, a large amount of smoke and dust generated when the briquettes are fed into the carbonization chamber enter the flue gas through the rising pipe, the smoke guide tee A, the flue gas cut-off valve, the smoke guide tee B, and the coal-loading soot pipe on the top of the furnace. Combustion device; in the flue gas combustion device, the coal dust and combustible components in the flue gas undergo a combustion reaction with the combustion-supporting gas, and the high-temperature flue gas generated after combustion enters the coke oven flue gas upstream of the flue gas desulfurization and denitrification device under the action of the fan The pipe is mixed with coke oven flue gas to increase the temperature of coke oven flue gas, and then enters into the coke oven flue gas desulfurization and denitrification device for desulfurization and denitrification treatment. The purified flue gas enters the coke oven flue gas waste heat recovery device to recover waste heat , the purified flue gas after recovery of waste heat is discharged through the chimney;
5)装煤结束后,机侧炉门密封装置与机侧炉门框脱离,机侧炉门关闭,然后打开对应的煤气切断阀,使炭化室的上升管与集气管重新连通;关闭之前开启的烟气切断阀,使上升管与炉顶装煤烟尘管道之间的通道隔断。5) After coal loading, the furnace door sealing device on the machine side is separated from the furnace door frame on the machine side, the furnace door on the machine side is closed, and then the corresponding gas shut-off valve is opened to reconnect the rising pipe of the carbonization chamber with the gas collecting pipe; The flue gas shut-off valve cuts off the passage between the riser pipe and the coal-loading soot pipe on the top of the furnace.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1)提高煤气净化系统的顺行能力,提升煤气和焦油品质;1) Improve the antegrade ability of the gas purification system and improve the quality of gas and tar;
通过将焦炉装煤时产生的带有大量煤尘的烟气单独收集处理,避免了携带大量煤尘的烟气进入煤气净化系统,消除了因烟气中携带煤尘造成煤气初冷装置阻力增加、冷却能力降低因素,提高煤气净化系统的顺行能力,同时提高了煤气的品质和收集到的焦油的质量,减少了焦油渣的产生。By collecting and processing the flue gas with a large amount of coal dust generated when the coke oven is charged with coal, the flue gas carrying a large amount of coal dust is prevented from entering the gas purification system, and the resistance of the gas primary cooling device caused by the coal dust in the flue gas is eliminated. Increase the cooling capacity and reduce the factors, improve the forward capacity of the gas purification system, improve the quality of the gas and the quality of the collected tar, and reduce the production of tar residue.
2)降低装煤烟尘治理投资和运行费用;2) Reduce the investment and operation cost of coal-loading soot control;
通过将焦炉装煤时产生的带有大量煤尘的烟气单独收集处理,省却了高压氨水、Proven、OPR等无烟装煤系统和装煤导烟车、炉顶导烟孔等设施,同时也无需建设现有技术中的装煤除尘系统,可显著降低项目建设的投资和系统长期运行的能耗。By separately collecting and processing the flue gas with a large amount of coal dust generated when the coke oven is charged, the high-pressure ammonia water, Proven, OPR and other anthracite coal charging systems, coal charging smoke guide trucks, furnace top smoke guide holes and other facilities are omitted. There is also no need to build the coal charging and dust removal system in the prior art, which can significantly reduce the investment in project construction and the energy consumption for long-term operation of the system.
3)充分利用煤气资源,提高焦炉烟气净化效率,降低焦炉烟气净化运行成本;3) Make full use of gas resources, improve the efficiency of coke oven flue gas purification, and reduce the operating cost of coke oven flue gas purification;
通过将焦炉装煤时产生的带有大量煤尘的烟气单独收集并燃烧后掺入焦炉烟气中,一方面提高了焦炉烟气的温度,可提高焦炉烟气净化效率,降低焦炉烟气净化运行成本,另一方面利用焦炉烟气余热回收装置对净化处理后的焦炉烟气的余热进行回收,不但实现了低品质煤气资源的有效利用,降低了高品质焦炉煤气的消耗,还能够有效回收余热余能。The flue gas with a large amount of coal dust generated when the coke oven is charged with coal is separately collected and mixed into the coke oven flue gas after being burned. Reduce the operating cost of coke oven flue gas purification. On the other hand, the coke oven flue gas waste heat recovery device is used to recover the waste heat of the purified coke oven flue gas, which not only realizes the effective use of low-quality gas resources, but also reduces the high-quality coke oven gas resources. It can also effectively recover waste heat and waste energy.
4)提高煤气净化系统运行的安全性;4) Improve the safety of gas purification system operation;
相对于现有技术中利用高压氨水喷射产生的吸力或提高煤气集气管中的吸力将装煤时产生的烟气导入煤气净化系统的工艺,本发明利用风机将焦炉装煤时产生的带有大量煤尘的烟气单独收集处理,不必考虑因烟气收集系统吸力过大而引起进入煤气净化系统中的氧气含量超标给煤气净化系统的安全带来严重威胁的问题,在保证装煤过程对产生的烟尘进行有效捕集的同时,提高了煤气净化系统运行的安全性。Compared with the prior art process of introducing the flue gas generated during coal charging into the gas purification system by utilizing the suction force generated by high-pressure ammonia water injection or increasing the suction force in the gas collecting pipe, the present invention utilizes the fan to charge the coke oven with coal-containing gas. The flue gas of a large amount of coal dust is collected and processed separately, and it is not necessary to consider the problem that the oxygen content entering the gas purification system exceeds the standard caused by the excessive suction of the flue gas collection system, which poses a serious threat to the safety of the gas purification system. The generated smoke and dust are effectively captured, and at the same time, the operation safety of the gas purification system is improved.
附图说明Description of drawings
图1是本发明所述捣固焦炉装煤烟尘处理与焦炉烟气净化耦合系统的结构示意图。FIG. 1 is a schematic structural diagram of the coupling system for tamping coke oven soot treatment and coke oven flue gas purification according to the present invention.
图2是本发明所述上升管与集气管、炉顶装煤烟尘管道连接关系示意图。Fig. 2 is a schematic diagram of the connection relationship between the riser pipe, the gas collecting pipe and the furnace top coal soot loading pipe according to the present invention.
图3是本发明所述机侧炉门密封装置的工作状态示意图。FIG. 3 is a schematic view of the working state of the machine-side furnace door sealing device according to the present invention.
图4是本发明所述机侧炉门密封装置的结构示意图。4 is a schematic structural diagram of the machine-side furnace door sealing device according to the present invention.
图中:1.捣固焦炉 2.机侧炉门密封装置 21.上封板 22.下封板 23.侧封板 24.前封板 25.后支板 3.上升管 4.煤气切断阀 5.导烟三通A 6.烟气切断阀 7.导烟三通B8.烟气燃烧装置 9.风机 10.焦炉烟气脱硫脱硝装置 11.焦炉烟气余热回收装置 12.平衡阀 13.烟尘输送管道 14.烟囱 15.集气管 16.水封阀 17.机侧炉门框 18.机侧炉柱 19.煤饼In the picture: 1. Tamping
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings:
如图1、图2所示,本发明所述捣固焦炉装煤烟尘处理与焦炉烟气净化耦合系统,包括机侧炉门密封装置2、煤气切断阀4、导烟三通A 5、烟气切断阀6、导烟三通B 7、烟气燃烧装置8、风机9、焦炉烟气脱硫脱硝装置10、焦炉烟气余热回收装置11及烟囱14;捣固焦炉1的炭化室顶部设上升管3,上升管3的中部通过桥管与集气管15相连,桥管上设煤气切断阀4;上升管3的顶部设导烟三通A 5,导烟三通A 5相对设置的2个接口中的一个接口与上升管3的顶部开口连通,另一个接口处设水封阀16;导烟三通A 5的第3个接口通过连接管道一与导烟三通B 7的一个接口相连,连接管道一上设烟气切断阀6;导烟三通B 7相对设置的2个接口分别通过连接管道二与相邻炭化室设置的导烟三通B 7的对应接口相连并组成炉顶装煤烟尘管道;炉顶装煤烟尘管道通过烟尘输送管道13依次连接烟气燃烧装置8、风机9、焦炉烟气脱硫脱硝装置10、焦炉烟气余热回收装置11及烟囱14;所述机侧炉门密封装置2设置在装煤车上,能够在装煤时与机侧炉门框17形成密封结构(如图3所示)。As shown in Figures 1 and 2, the coupling system for tamping coke oven coal soot treatment and coke oven flue gas purification according to the present invention includes a machine-side furnace
所述机侧炉门密封装置2设置在装煤车上,通过设置在装煤车上的驱动装置在向炭化室内送入煤饼19时罩设在机侧炉门框17上,并在炭化室机侧炉口外形成一个封闭的空间,该空间仅允许煤饼19通过,在装煤时可有效防止装煤烟尘从机侧炉口外逸。The machine-side furnace
与现有机侧炉门密封装置不同的是,本发明所述机侧炉门密封装置2是直接罩设在机侧炉门框17上,而不是设在机侧炉柱18上。目前常用的机侧炉门密封装置罩设在机侧炉柱18上,在机侧炉口、机侧炉门密封罩之间形成一个上下开放的空间,上部开放的空间与炉门上方炉柱间设置的机侧炉门烟尘捕集罩相通,在除尘地面站风机的作用下,会从下面开放的空间吸入大量环境空气,这些环境空气在上升过程中会与机侧炉口外逸的烟尘汇合后经机侧炉门烟尘捕集罩进入除尘地面站内。而本发明采用直接罩设在机侧炉门框17上的机侧炉门密封装置2,其上下左右均封闭,只有一个供煤饼19通过的开口,可有效地将炭化室内产生的烟尘封闭在炭化室内,并在风机9的作用下在机侧炉门密封装置2与煤饼19之间的缝隙处产生足够的负压,可有效防止烟尘的外逸,减少环境空气的掺入,提高装煤烟尘收集系统的安全性。Different from the existing machine-side furnace door sealing device, the machine-side furnace
所述烟尘输送通道13与水平面成一定的角度倾斜设置,避免装煤烟尘中的煤尘在管道内沉积而使其堵塞。The soot conveying channel 13 is inclined at a certain angle to the horizontal plane, so as to prevent the coal dust in the coal-loading soot from depositing in the pipeline and causing it to be blocked.
通过设置平衡阀12,可消除运行时风机9可能出现的喘振问题,保障风机9安全稳定的运行。By setting the balance valve 12, the possible surge problem of the fan 9 during operation can be eliminated, and the safe and stable operation of the fan 9 can be ensured.
所述焦炉烟气脱硫脱硝装置10的烟气入口通过焦炉烟气管道连接捣固焦炉1的总烟道,靠近焦炉烟气脱硫脱硝装置10的焦炉烟气管道上设燃烧烟气入口,风机9的入口与烟气燃烧装置8的高温烟气出口相连,风机9的出口与燃烧烟气入口相连。The flue gas inlet of the coke oven flue gas desulfurization and denitrification device 10 is connected to the general flue of the tamping coke oven 1 through the coke oven flue gas pipeline, and combustion smoke is installed on the coke oven flue gas pipeline close to the coke oven flue gas desulfurization and denitrification device 10. The gas inlet, the inlet of the fan 9 is connected with the high temperature flue gas outlet of the flue gas combustion device 8, and the outlet of the fan 9 is connected with the combustion flue gas inlet.
如图4所示,所述机侧炉门密封装置2是由上封板21、下封板22、侧封板23、前封板24和后支板25围成的封闭罩体,所述前封板24上设有供煤饼19通过的开口,所述后支板25为2块,2块后支板25朝向中心一侧的间距大于炭化室的宽度。As shown in FIG. 4 , the machine-side furnace
沿烟气流动方向,所述炉顶装煤烟尘管道的起始端与集气管15之间设连通管,连通管上设平衡阀12。Along the flow direction of the flue gas, a communication pipe is set between the initial end of the coal-loading soot pipe on the top of the furnace and the
所述烟气燃烧装置8为体积不小于3m3的烟气燃烧室,配置有点火装置和助燃气体引入口。装煤烟尘在风机9的作用下进入烟气燃烧室内,通过点火装置将装煤烟尘与引入的助燃气体混合物点燃,装煤烟尘中的煤气成分和煤尘燃烧时产生大量高温烟气,煤尘燃烧剩余的灰尘在烟气燃烧装室内沉降到底部,高温烟气通过烟尘输送管道13与来自焦炉加热系统燃烧产生的焦炉烟气汇合。The flue gas combustion device 8 is a flue gas combustion chamber with a volume of not less than 3 m 3 , and is equipped with an ignition device and a combustion-supporting gas inlet. The coal-loading soot enters the flue gas combustion chamber under the action of the fan 9, and the mixture of the coal-loading soot and the introduced combustion-supporting gas is ignited by the ignition device. The dust remaining from the combustion settles to the bottom in the flue gas combustion chamber, and the high temperature flue gas is combined with the coke oven flue gas produced by the combustion of the coke oven heating system through the flue dust conveying pipe 13 .
捣固焦炉装煤烟尘处理与焦炉烟气净化耦合工艺,包括如下步骤:The coupling process of tamping coke oven charging soot treatment and coke oven flue gas purification includes the following steps:
1)向炭化室内装煤操作开始前,通过关闭桥管上的煤气切断阀4将对应炭化室的上升管3与集气管15隔断,同时关闭对应的水封阀16,使上升管3与大气隔绝;避免装煤时产生的装煤烟尘误入煤气净化系统;1) Before starting the coal charging operation into the carbonization chamber, the
2)通过设置在装煤车上的驱动装置使机侧炉门密封装置2与机侧炉门框17严密贴合;保障装煤时炭化室内产生的装煤烟尘通过炭化室机侧炉口逸散到焦炉周围而造成环境污染;2) The machine-side furnace
3)开启待装煤炭化室对应的烟气切断阀6,使上升管3与炉顶装煤烟尘管道连通;此时在风机9的作用下,在炭化室内形成一定的负压,有利于装煤时产生的装煤烟尘被有效捕集;3) Open the flue gas cut-off
4)向炭化室内送入煤饼19时产生的大量烟尘在风机9的作用下依次通过上升管3、导烟三通A 5、烟气切断阀6、导烟三通B 7、炉顶装煤烟尘管道进入烟气燃烧装置8;在烟气燃烧装置8内,烟气中的煤尘和可燃成分与助燃气体发生燃烧反应,燃烧后生成的高温烟气在风机9的作用下进入烟气脱硫脱硝装置10上游的焦炉烟气管道内与焦炉烟气混合,使焦炉烟气温度提升,并随之进入焦炉烟气脱硫脱硝装置10内进行脱硫脱硝处理,经过净化后的烟气进入焦炉烟气余热回收装置11回收余热,回收余热后的净化烟气经烟囱排14放;由于混合后的焦炉烟气温度有一定的提升,有利于采用催化效率更高、运行更稳定可靠的脱硝催化剂,在提高脱硝效果的同时降低脱硝系统的运行费用。4) Under the action of the fan 9, a large amount of smoke and dust generated when the
5)装煤结束后,机侧炉门密封装置2与机侧炉门框17脱离,机侧炉门关闭,然后打开对应的煤气切断阀4,使炭化室的上升管3与集气管15重新连通;关闭之前开启的烟气切断阀6,使上升管3与炉顶装煤烟尘管道之间的通道隔断。此时炭化室内的煤饼19在无氧环境下进入干馏过程,在煤料稳定的状态下,干馏产生的煤气仅携带极少的粉尘,因此在非装煤期间导入煤气净化系统的煤气对后续的净化处理设施由粉尘带来的不利影响基本消除,焦油的质量也必将得到大幅提升。5) After the coal loading is completed, the machine side furnace
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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| CN111808619A (en) * | 2020-08-07 | 2020-10-23 | 大连重工环保工程有限公司 | Tamping coke oven furnace end cigarette collecting system |
| CN113219150A (en) * | 2021-06-23 | 2021-08-06 | 重庆钢铁股份有限公司 | Small coke oven experimental device and small coke oven dual-purpose method |
| CN113862006A (en) * | 2020-06-30 | 2021-12-31 | 宝山钢铁股份有限公司 | Method for controlling smoke generation during opening of coke oven ascending pipe |
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| CN1667087A (en) * | 2005-02-03 | 2005-09-14 | 新兴铸管股份有限公司 | Charging Coal Pushing Coke Elimination Smoke and Dust Removal Technology for Medium and Small Coke Ovens |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113862006A (en) * | 2020-06-30 | 2021-12-31 | 宝山钢铁股份有限公司 | Method for controlling smoke generation during opening of coke oven ascending pipe |
| CN111808619A (en) * | 2020-08-07 | 2020-10-23 | 大连重工环保工程有限公司 | Tamping coke oven furnace end cigarette collecting system |
| CN111808619B (en) * | 2020-08-07 | 2024-02-02 | 大连重工环保工程有限公司 | Tamping coke oven furnace end smoke collecting system |
| CN113219150A (en) * | 2021-06-23 | 2021-08-06 | 重庆钢铁股份有限公司 | Small coke oven experimental device and small coke oven dual-purpose method |
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