CN102878822A - Device and method for purifying and recycling furnace gas of hermetic ore smelting furnace - Google Patents
Device and method for purifying and recycling furnace gas of hermetic ore smelting furnace Download PDFInfo
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- CN102878822A CN102878822A CN2012104094920A CN201210409492A CN102878822A CN 102878822 A CN102878822 A CN 102878822A CN 2012104094920 A CN2012104094920 A CN 2012104094920A CN 201210409492 A CN201210409492 A CN 201210409492A CN 102878822 A CN102878822 A CN 102878822A
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- sack cleaner
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The invention relates to a device and a method for purifying and recycling furnace gas of a hermetic ore smelting furnace. The technical scheme of the device for purifying and recycling furnace gas of the hermetic ore smelting furnace includes that the hermetic ore smelting furnace is connected with a cooler via a water-cooling flue, the cooler is connected with a waste furnace gas draught fan, an online gas detecting analyzer is mounted at an outlet of the waste furnace gas draught fan which is connected with bag-type dedusters via pipes, an explosion venting safety device is arranged on the bag-type dedusters, a gas outlet of the bag-type dedusters is connected with an inlet of a pure furnace gas pressurizing fan, the pure furnace gas pressurizing fan is connected with a three-way changeover valve, the online gas detecting analyzer is interlocked with the three-way changeover valve which is connected with a user pipe and a diffusing tower, and the lower ends of a mechanical air cooler and the pulse bag-type dedusters are respectively connected with dust removing devices. The device for purifying and recycling furnace gas of the hermetic ore smelting furnace is simple in systematic flow path and stable and reliable in running, dust content of furnace gas purified is less than 5mg/m<3>, dust recycled can be reutilized, and secondary pollution to water can be avoided.
Description
Technical field
The invention relates to flue gas cleaning and recycles the field, the apparatus and method that the flue gas cleaning that produces when relating to particularly closed submerged stove smelting is recycled.
Background technology
Closed submerged stove is mainly used in the reducing and smelting ore.Take various sintering deposits as raw material, Electrode is fused into ferrosilicon with sintering deposit, ferromanganese, ferrochrome, ferrotungsten, the ferroalloys such as nickel, titanium, silicomanganese.The furnace gas that closed submerged stove produces when smelting is coal gas of high temperature, contains a large amount of dust, can't directly use, and must carry out could using after the dedusting.Present closed submerged stove flue gas cleaning adopts water washing+dry electric precipitation mode to carry out dedusting mostly, water washing namely produces waste water, waste residue, cause the secondary pollution of water, need sewage is processed, water consumption is serious, and the dust of collecting lost recycle value, and the dust content of gas after purifying is at 50mg/Nm
3More than, investment is high, occupation of land is large.
Summary of the invention
In order to overcome the above problems, it is simple that the purpose of the invention provides a kind of system flow, stable and reliable operation, dust content＜5mg/m after the gas purification
3But the dust secondary utilization of recovery can be prevented the closed submerged stove flue gas cleaning recycle device of the secondary pollution of sealing.
Another purpose of the invention provides a kind of method and raising calorific value of gas of recycling closed submerged stove furnace gas that purify.
The technical scheme that the invention is adopted is: a kind of closed submerged stove flue gas cleaning recycle device, comprise closed submerged stove, closed submerged stove links to each other with cooler by water-cooled flue, cooler is connected with waste furnace gas air-introduced machine, online gas detection analyzer is installed in the exit of waste furnace gas air-introduced machine, waste furnace gas air-introduced machine links to each other with some sack cleaners by pipeline, sack cleaner is provided with the venting of dust explosion safety device, the sack cleaner gas outlet is connected with the entrance of clean furnace gas booster fan, clean furnace gas booster fan is connected with three-way switch valve through pipeline, online gas detection analyzer is connected with three-way switch valve, three-way switch valve connects respectively user pipe and diffusing tower, and cooler is connected the lower end and is connected respectively ash-discharging device with sack cleaner.
Above-mentioned closed submerged stove flue gas cleaning recycle device is installed respectively a sleeving valve group in the outlet of cooler and air inlet and the place, gas outlet of sack cleaner.Described valve group is made of compensator, blank-plate valve and butterfly valve.
It is as follows to utilize above-mentioned device to purify the method for recycling closed submerged stove furnace gas: the furnace gas that closed submerged stove produces in smelting process is discharged by the mineral hot furnace furnace roof, enter water-cooled flue, after being cooled to about 450 ℃, water-cooled flue enters cooler, after the cooler heat exchange, furnace gas temperature is down to about 200-250 ℃, deliver to sack cleaner by waste furnace gas air-introduced machine, waste furnace gas air-introduced machine adopts frequency control, adjust the revolution of waste furnace gas air-introduced machine according to the pressure in the closed submerged stove, guarantee pressure in the closed submerged stove at 10～20Pa, furnace gas is through sack cleaner and the clean furnace gas booster fan three-way switch valve of flowing through; Online gas detection analyzer and three-way switch valve are chain, and online gas detection analyzer is for detection of the CO in the furnace gas
2, CO, H
2, O
2Concentration according to testing result, or is opened diffusing tower, and furnace gas is diffused in direct-fire, maybe the furnace gas that purifies is transferred to user pipe; Blast at pipeline or deduster inside such as furnace gas, utilize the venting of dust explosion safety device on the deduster to unload quick-fried; By cooler and the collected dust of sack cleaner, get rid of by ash-discharging device.
Above-mentioned method, online gas detection analyzer detects the CO in the furnace gas
2, CO, H
2, O
2Concentration, when detected CO concentration 〉=30%, the furnace gas that purifies is sent into user pipe through three-way switch valve, when concentration＜30%, opens diffusing tower, and direct-fire is diffused sky; When detecting H
2During concentration 〉=4%, need to shut down the maintenance water-cooled flue; When detecting O
2During concentration 〉=2%, open diffusion valve, sky is diffused, blast such as the flue gas cleaning system that to utilize venting of dust explosion safety device on the deduster to unload quick-fried, system equipment is protected.
The beneficial effect of the invention is:
1. the sack cleaner dedusting is adopted in the invention, is full-dry method bag-type dusting mode, has thoroughly eliminated the consumption of water in the wet cleaning process, has prevented the secondary pollution of dust and water.
2. the invention is dry powder by cooler and the collected dust of sack cleaner, can directly get back to secondary utilization in the mineral hot furnace.
3. the invention, system flow is simple, and stable and reliable operation is taken up an area and is lacked, and invests little.Front end adopts cooler, and the outlet temperature of assurance flue gas is controlled at about 200-250 ℃ and enters sack cleaner, prevents that low-temperature flue gas from entering deduster and the dewfall phenomenon occurring, thereby the operation of assurance system is more stable, ILS.
4. the invention efficiently utilizes the energy, can carry out the secondary utilization to water-cooled flue heat exchange hot water out, has realized the policy of recycling economy and sustainable development.
5. the invention can utilize the heat energy of flue gas to carry out preheating to source of the gas, prevents that pulse dust cleaning from bringing the phenomenon of deashing dewfall to occur because gas source temperature is excessively low.
6. online gas detection analyzer is adopted in the invention, in time to the CO in the furnace gas
2, CO, H
2, O
2Concentration detects.When detecting H
2During concentration 〉=4%, illustrate that water-cooled flue has leak source, can overhaul water-cooled flue.When the coal gas oxygen content exceeds standard, can blast at pipeline or deduster inside, therefore by detecting O
2Concentration is when detecting O
2During concentration 〉=2%, namely utilize bleeding device that sky is diffused, blast such as the flue gas cleaning system that to utilize venting of dust explosion safety device on the deduster to unload quick-fried, system equipment is protected.
7. the sack cleaner dedusting is adopted in the invention, and purification efficiency is high, and deashing ability is strong.Dust content of gas＜5mg/m after the purification
3, prolonged service life of user's burner.
8. the invention, in the outlet of cooler and air inlet and the place, gas outlet of sack cleaner the valve group that one cover is made of compensator, blank-plate valve and butterfly valve is installed respectively, when repair apparatus, thoroughly secluding air is not blasted when assurance equipment normally moves.
Description of drawings
Fig. 1 is the structural representation of the invention.
Fig. 2 is A section structure for amplifying schematic diagram among Fig. 1.
The specific embodiment
As shown in Figure 1, a kind of closed submerged stove flue gas cleaning recycle device comprises closed submerged stove (1), and closed submerged stove (1) links to each other with cooler (3) by water-cooled flue (2), and cooler (3) is connected CO with waste furnace gas air-introduced machine (4)
2, CO, H
2, O
2The online gas detection analyzer of concentration (5) is installed in the exit of waste furnace gas air-introduced machine (4), waste furnace gas air-introduced machine (4) links to each other with some sack cleaners (6) by pipeline, sack cleaner (6) is provided with venting of dust explosion safety device (7), sack cleaner (6) gas outlet is connected with the entrance of clean furnace gas booster fan (9), clean furnace gas booster fan (9) is connected 11 through pipeline with three-way switch valve) connect, online gas detection analyzer (5) is chain with three-way switch valve (11), three-way switch valve (11) connects respectively user pipe (12) and diffusing tower (10), and cooler (3) is connected 6 with sack cleaner) the lower end connect respectively ash-discharging device (8).
Above-mentioned closed submerged stove flue gas cleaning recycle device is installed respectively the valve group (13) that a cover is made of compensator (13-1), blank-plate valve (13-2) and butterfly valve (13-3) at the outlet of cooler, the air inlet that reaches sack cleaner and place, gas outlet.
It is as follows to utilize above-mentioned device to purify the method for recycling closed submerged stove furnace gas: the furnace gas that closed submerged stove (1) produces in smelting process is discharged by the mineral hot furnace furnace roof, enter water-cooled flue (2), after being cooled to about 450 ℃, water-cooled flue enters cooler (3), after the cooler heat exchange, furnace gas temperature is down to about 200-250 ℃, deliver to sack cleaner (6) by waste furnace gas air-introduced machine (4), waste furnace gas air-introduced machine adopts frequency control, adjust the revolution of waste furnace gas air-introduced machine according to the pressure in the closed submerged stove, guarantee the interior pressure of closed submerged stove at 10～20Pa, the exit of waste furnace gas air-introduced machine is provided with detects CO
2, CO, H
2, O
2The online gas detection analyzer (5) of concentration, furnace gas is through sack cleaner and clean furnace gas booster fan (9) three-way switch valve (11) of flowing through; Online gas detection analyzer and three-way switch valve are chain, and online gas detection analyzer is for detection of the CO in the furnace gas
2, CO, H
2, O
2Concentration, according to testing result, or unlatching diffusing tower (10), furnace gas is diffused in direct-fire, maybe the furnace gas that purifies is transferred to user pipe (12): when detected CO concentration 〉=30%, the furnace gas that purifies is sent into user pipe through three-way switch valve, when concentration＜30%, open diffusing tower, direct-fire is diffused sky; When detecting H
2During concentration 〉=4%, illustrate that water cooled pipeline has leak source, need to shut down the maintenance water cooled pipeline; The venting of dust explosion safety device is installed, as the coal gas oxygen content (O that exceeds standard on the sack cleaner
2Concentration 〉=2%), when blast in pipeline or deduster inside, it is quick-fried to utilize the venting of dust explosion safety device to unload, and system equipment is protected.Be dry powder by the collected dust of ash-discharging device (8) that is located at cooler and sack cleaner lower end, can directly get back to secondary utilization in the mineral hot furnace.
When repair apparatus, successively compensator, blank-plate valve and butterfly valve to be closed, secluding air guarantees the normal operation of equipment.
Claims (4)
1. closed submerged stove flue gas cleaning recycle device, comprise closed submerged stove (1), it is characterized in that: closed submerged stove (1) links to each other with cooler (3) by water-cooled flue (2), cooler (3) is connected with waste furnace gas air-introduced machine (4), online gas detection analyzer (5) is installed in the exit of waste furnace gas air-introduced machine (4), waste furnace gas air-introduced machine (4) links to each other with some sack cleaners (6) by pipeline, sack cleaner (6) is provided with venting of dust explosion safety device (7), sack cleaner (6) gas outlet is connected with the entrance of clean furnace gas booster fan (9), clean furnace gas booster fan (9) is connected 11 through pipeline with three-way switch valve) connect, online gas detection analyzer (5) is connected with three-way switch valve (11), three-way switch valve (11) connects respectively user pipe (12) and diffusing tower (10), and cooler (3) is connected 6 with sack cleaner) the lower end connect respectively ash-discharging device (8).
2. according to closed submerged stove flue gas cleaning recycle device claimed in claim 1, it is characterized in that: in the outlet of cooler (3) and air inlet and the place, gas outlet of sack cleaner (6) a sleeving valve group (13) is installed respectively.
3. according to closed submerged stove flue gas cleaning recycle device claimed in claim 2, it is characterized in that: described valve group (13) is made of compensator (13-1), blank-plate valve (13-2) and butterfly valve (13-3).
4. closed submerged stove flue gas cleaning recoverying and utilizing method, it is characterized in that method is as follows: adopt claim 1 or 2 described devices, the furnace gas that closed submerged stove produces in smelting process is discharged by the mineral hot furnace furnace roof, enter water-cooled flue, after being cooled to about 450 ℃, water-cooled flue enters cooler, after the cooler heat exchange, furnace gas temperature is down to about 200-250 ℃, deliver to sack cleaner by waste furnace gas air-introduced machine, waste furnace gas air-introduced machine adopts frequency control, adjust the revolution of waste furnace gas air-introduced machine according to the pressure in the closed submerged stove, guarantee pressure in the closed submerged stove at 10～20Pa, furnace gas is through sack cleaner and the clean furnace gas booster fan three-way switch valve of flowing through; Online gas detection analyzer and three-way switch valve are chain, and online gas detection analyzer is for detection of the CO in the furnace gas
2, CO, H
2, O
2Concentration according to testing result, or is opened diffusing tower, and furnace gas is diffused in direct-fire, maybe the furnace gas that purifies is transferred to user pipe; Blast at pipeline or deduster inside such as furnace gas, utilize the venting of dust explosion safety device on the deduster to unload quick-fried; By cooler and the collected dust of sack cleaner, get rid of by ash-discharging device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210409492.0A CN102878822B (en) | 2012-10-24 | 2012-10-24 | Device and method for purifying and recycling furnace gas of hermetic ore smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210409492.0A CN102878822B (en) | 2012-10-24 | 2012-10-24 | Device and method for purifying and recycling furnace gas of hermetic ore smelting furnace |
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| Publication Number | Publication Date |
|---|---|
| CN102878822A true CN102878822A (en) | 2013-01-16 |
| CN102878822B CN102878822B (en) | 2015-06-10 |
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| CN201210409492.0A Active CN102878822B (en) | 2012-10-24 | 2012-10-24 | Device and method for purifying and recycling furnace gas of hermetic ore smelting furnace |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103234344A (en) * | 2013-04-28 | 2013-08-07 | 成都高威节能科技有限公司 | Water leakage detection and treatment method for closed submerged arc furnace |
| CN103305653A (en) * | 2013-06-19 | 2013-09-18 | 交城义望铁合金有限责任公司 | System for recycling raw coke oven gas of manganous slag-rich electric furnace and process for recycling raw coke oven gas |
| CN104048555A (en) * | 2013-03-13 | 2014-09-17 | 苏州卓融新能源科技有限公司 | Electromagnetic pulse dust removal heat exchanging energy saving machine |
| CN107604123A (en) * | 2017-08-17 | 2018-01-19 | 王虎 | A kind of method for effectively improving RECOVERY OF CONVERTER GAS quality and quantity |
| CN107987892A (en) * | 2017-11-24 | 2018-05-04 | 重庆大朗冶金新材料有限公司 | Mineral hot furnace coal-gas recovering Application way and equipment |
| CN108731487A (en) * | 2018-04-27 | 2018-11-02 | 安徽宸瑞节能环保科技工程有限公司 | A kind of method and device for preventing furnace gas tar to be precipitated in mineral hot furnace dust pelletizing system |
| CN110081703A (en) * | 2019-06-13 | 2019-08-02 | 大连重工机电设备成套有限公司 | Closed no fixed anode DC-ore-heating furnace |
| CN113188969A (en) * | 2021-05-11 | 2021-07-30 | 江苏锦诚检测科技有限公司 | Unmanned detection device and detection method for environment toxic and harmful gas |
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| CN202885579U (en) * | 2012-10-24 | 2013-04-17 | 辽宁环宇环保技术有限公司 | Closed submerged arc furnace gas purification recycling device |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104048555A (en) * | 2013-03-13 | 2014-09-17 | 苏州卓融新能源科技有限公司 | Electromagnetic pulse dust removal heat exchanging energy saving machine |
| CN104048555B (en) * | 2013-03-13 | 2016-03-30 | 苏州卓融新能源科技有限公司 | A kind of electromagnetic pulse cleaning type heat-exchange energy-saving machine |
| CN103234344A (en) * | 2013-04-28 | 2013-08-07 | 成都高威节能科技有限公司 | Water leakage detection and treatment method for closed submerged arc furnace |
| CN103234344B (en) * | 2013-04-28 | 2014-11-12 | 成都高威节能科技有限公司 | Water leakage detection and treatment method for closed submerged arc furnace |
| CN103305653A (en) * | 2013-06-19 | 2013-09-18 | 交城义望铁合金有限责任公司 | System for recycling raw coke oven gas of manganous slag-rich electric furnace and process for recycling raw coke oven gas |
| CN107604123A (en) * | 2017-08-17 | 2018-01-19 | 王虎 | A kind of method for effectively improving RECOVERY OF CONVERTER GAS quality and quantity |
| CN107604123B (en) * | 2017-08-17 | 2021-10-01 | 王虎 | Method for effectively improving recovery quality and quantity of converter gas |
| CN107987892A (en) * | 2017-11-24 | 2018-05-04 | 重庆大朗冶金新材料有限公司 | Mineral hot furnace coal-gas recovering Application way and equipment |
| CN108731487A (en) * | 2018-04-27 | 2018-11-02 | 安徽宸瑞节能环保科技工程有限公司 | A kind of method and device for preventing furnace gas tar to be precipitated in mineral hot furnace dust pelletizing system |
| CN110081703A (en) * | 2019-06-13 | 2019-08-02 | 大连重工机电设备成套有限公司 | Closed no fixed anode DC-ore-heating furnace |
| CN110081703B (en) * | 2019-06-13 | 2024-02-02 | 大连重工机电设备成套有限公司 | Closed direct-current submerged arc furnace without fixed anode |
| CN113188969A (en) * | 2021-05-11 | 2021-07-30 | 江苏锦诚检测科技有限公司 | Unmanned detection device and detection method for environment toxic and harmful gas |
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| CN102878822B (en) | 2015-06-10 |
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Address after: 115100 South Outer Ring Development Zone, Yingkou, Liaoning, Dashiqiao Applicant after: Liaoning Huanyu Environmental Protection Technology Co.,Ltd. Address before: 115100 Dashiqiao Yingkou Liaoning City Development Zone Applicant before: Liaoning Huanyu Environmental Protection Technique Co., Ltd. |
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