CN104977870A - Auxiliary treating system for workshop equipment accidents and method thereof - Google Patents
Auxiliary treating system for workshop equipment accidents and method thereof Download PDFInfo
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- CN104977870A CN104977870A CN201510445607.5A CN201510445607A CN104977870A CN 104977870 A CN104977870 A CN 104977870A CN 201510445607 A CN201510445607 A CN 201510445607A CN 104977870 A CN104977870 A CN 104977870A
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- 230000008878 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- 238000012423 maintenance Methods 0.000 claims description 4
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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Abstract
The invention discloses an auxiliary treating system for workshop equipment accidents and a method thereof. The auxiliary treating system comprises a master control center, a workshop control center, a workshop electronic display device, an alarm and image acquiring equipment, wherein the master control center is connected with the workshop control center, and performs data transmission with the workshop control center through Internet. The workshop control center is arranged at the management department of each workshop and is used for controlling a workshop electronic screen and an alarm and analyzing and processing accident information. The workshop electronic screen is used for displaying the accident information according to an instruction of the workshop control center. The alarm performs alarming according to the instruction of the workshop control center after an accident occurs. The image acquiring equipment is arranged at peripheral parts above the workshop and is used for acquiring a workshop image after occurrence of the accident. Furthermore the workshop control center grades the current accident according to environment information in the workshop and performs auxiliary treatment on the equipment accident according to the grade of the accident.
Description
Technical field
The present invention relates to workshop management field, particularly relate to a kind of workshop appliance accident auxiliary process system and method.
Background technology
21 century is century of manufacturing industry fast development, and along with " proposition that made in China 2015 is planned ", China will quicken one's step and to stride forward to manufacturing power by manufacturing big country.Workshop is the basic enforcement tissue that enterprise produces, but the workshop appliance accident caused due to employee's misoperation or equipment self reason once went out not poor, result in the huge person and property loss.On the one hand, mostly current equipment breakdown process, be the crash analysis, responsibility investigation etc. carried out after a period of time occurs equipment breakdown again, also lack the supplementary means be optimized equipment breakdown processing procedure at present; On the other hand, along with manufacturing industry workshop moves towards unmanned, when there is equipment breakdown, relative alarm notifications responsible official can only be passed through, wait for that responsible official processes after arriving again, the very first time that cannot occur in accident takes respective handling measure, the deterioration that may cause the accident and larger loss.
Therefore, a kind of workshop equipment breakdown auxiliary process system that can solve the problem and corresponding method is badly in need of at present.
Summary of the invention
The workshop appliance accident auxiliary process system and method that the embodiment of the present invention provides, carries out rapidly effective assisted automated process after can realizing occurring workshop appliance accident.
According to an aspect of the present invention, provide a kind of workshop appliance accident auxiliary process system, it is characterized in that, this system comprises mster-control centre, Shop floor control center, workshop electronic console, alarm, image capture device, wherein:
Described mster-control centre is connected with Shop floor control center, carries out data transmission by the Internet and Shop floor control center;
Described Shop floor control is centrally located at the administrative authority in each workshop, for controlling workshop electronic curtain, alarm, and analyze, accident settlement information;
Described workshop electronic curtain is used for the instruction display accident information according to Shop floor control center;
Described alarm is reported to the police after accident occurs according to the instruction at Shop floor control center;
Described image capture device, to be positioned at above workshop around, for there is image acquisition between laggard driving in accident;
Wherein, after accident occurs, define the level to current accident according to the environmental information in workshop, and carry out equipment breakdown auxiliary process according to accident rank in described Shop floor control center.
According to a further aspect in the invention, provide a kind of workshop appliance accident auxiliary process method, it is characterized in that, the method comprises the following steps:
Step 201: the workshop appliance operational factor in Shop floor control center acquisition current inter-vehicular and environmental parameter;
Step 202: described Shop floor control center, according to obtained workshop appliance operational factor and environmental parameter, is determined equipment failure occurs, and the workshop appliance operational factor before fault and environmental parameter are transferred to mster-control centre backed up;
Step 203: described Shop floor control center, according to the instruction in mster-control centre, is that current accident is defined the level according to gathered workshop condition information, if current inter-vehicular environmental information cannot determine accident rank, then goes to step 204, otherwise go to step 205;
Step 204: mster-control centre utilizes expert system, by coupling accident case, for current accident carries out rank coupling;
Step 205: described Shop floor control center takes corresponding accident auxiliary process mode to carry out accident auxiliary process according to current accident rank;
Step 206: after accident treatment, the data gathered when accident occurs by mster-control centre are sorted out, and the effect of general layout auxiliary process and equipment breakdown improve expert system.
The invention has the beneficial effects as follows, utilize computer technology, sensing technology and network technology, workshop appliance accident is carried out automatically, effective auxiliary process, personnel can be evacuated, cut off the electricity supply according to accident conditions on the one hand, Accident prevention worsens or expands, and notifies that rapidly related personnel reaches the spot and carry out accident treatment; On the other hand, the device data of record, image data can provide effective reference for the identification of accident and prevention in the future.
Accompanying drawing explanation
Fig. 1 is workshop equipment breakdown auxiliary process systematic difference scene schematic diagram provided by the invention;
Fig. 2 is the structural representation of workshop equipment breakdown auxiliary process system provided by the invention;
Fig. 3 is the process flow diagram of workshop equipment breakdown auxiliary process method provided by the invention.
Embodiment
For making the object, technical solutions and advantages of the present invention clearly understand, below in conjunction with specific embodiment, and with reference to accompanying drawing, the present invention is described in further detail.
Below in conjunction with the drawings and specific embodiments, concrete introduction is done to the present invention.
Fig. 1 shows a kind of workshop appliance accident auxiliary process system that the present invention proposes.As shown in Figure 1, described workshop equipment breakdown auxiliary process system comprises:
Mster-control centre's system, Shop floor control centring system, workshop electronic console, alarm, image capture device.Below each ingredient is specifically introduced:
Described mster-control centre system and Shop floor control centring system communicate to connect mutually, carry out data transmission by the Internet and Shop floor control center.Described mster-control centre system is used for essential information and the important information of storage and maintenance enterprises, and record the relevant information of whole system run duration, it also provides corresponding handling suggestion according to the data that described in from each, Shop floor control centring system receives, and constantly carrying out perfect to it, it comprises: Back ground Information maintenance module, master data base, system journal module, expert system.
Back ground Information maintenance module is used for the essential information of management enterprise inside, comprises all essential informations such as this enterprise staff, department, workshop, equipment;
Master data base is used for all essential informations and some important information that systematically store enterprise, as leader's private telephone, first-aid centre's phone etc.;
System journal module is used for recording system information;
Expert system is used for carrying out accident level dependencies coupling when accident is defined the level fuzzy, provides corresponding ancillary process steps, and constantly improve knowledge base according to matching result.Particularly, described mster-control centre stores event fault case storehouse, describedly utilize expert system to carry out accident level dependencies coupling to refer to current inter-vehicular casualty data is mated with described event fault case storehouse, and the Accident Handling Method of the case obtained according to coupling provides the auxiliary process method of the current accident in workshop.
Shop floor control centring system is positioned at the administrative authority in workshop, it is for storing this workshop each equipment real time execution relevant information, gather for the operational factor of information collecting device to each equipment controlled on each equipment in workshop, and control the environmental parameter between the various kinds of sensors Real-time Collection monitoring car of workshop.The operational factor of described equipment comprises temperature etc., and the environmental parameter in described workshop comprises the temperature in workshop, gas, dust concentration and smokescope etc.; According to current time, equipment operational factor, workshop condition parameter etc., described Shop floor control centring system also determines whether workshop has an accident, and be accident deciding grade and level after being defined as having an accident, and by controlling workshop electric power system, safety door, electronic curtain, alarm and telephone for special use etc., do not take corresponding auxiliary process measure according to defining the level to accident, it is also to described mster-control centre's transmission accident related data etc. simultaneously.
Described Shop floor control centring system comprises workshop data storehouse, data acquisition module, intelligent analysis module, intelligent processing module, communication module.
Described workshop data storehouse is for storing each equipment real-time running data in this workshop, operating personnel, operating process and temporal information;
The information collecting device of described data acquisition module on opertaing device, as sensor, the data such as collecting device running temperature; Control workshop various kinds of sensors, between Real-time Collection monitoring car and temperature, gas, dust concentration, smokescope etc.;
It is accident deciding grade and level that intelligent analysis module is used for according to current time, each parameter and equipment situation;
Intelligent processing module connects and controls workshop electric power system, safety door, electronic curtain, alarm and telephone for special use etc., does not take corresponding auxiliary treatment measures for defining the level according to analysis module;
Communication module is used for workshop and communicates with Master Control Center or first-aid centre.
Workshop electronic curtain, for the instruction display accident information according to Shop floor control center.
Alarm, is connected with Shop floor control center, and alarm is placed on electronic curtain side, and it reports to the police after accident occurs.
Image capture device, it can be technical grade image capture device, as camera, is placed in surrounding above workshop, the image acquisition of the very first time after occurring for accident.
Fig. 2 is the process flow diagram of workshop equipment breakdown auxiliary process method provided by the invention, and as shown in Figure 2, for some workshops, described workshop equipment breakdown auxiliary process method comprises the following steps:
Step 201: Back ground Information is safeguarded.The essential informations such as the employee of enterprise, department, workshop, equipment are entered in overall control center database; By in the Data Enter workshop data storehouses such as the equipment operating data in workshop, employee, operating process, running time, and keep the real-time Communication for Power with overall control center.
Step 202: Shop floor control center Real-time Collection workshop appliance operational factor and workshop condition parameter, determines whether equipment failure occurs according to described equipment operational factor and workshop condition parameter; After there is equipment failure, data before fault are transferred to overall control center backup by Shop floor control center, and wherein, the current context information in described data collecting module collected workshop, as workshop temperature, device temperature, gas, dust concentration, smokescope etc.
Step 203: Shop floor control centring system, according to the instruction of mster-control centre's system, is that current accident is defined the level according to the workshop condition information collected.For example, see the following form:
Step 204: if accident rank cannot be determined according to current data information, then should seek help from expert system, namely expert system searches knowledge base, utilizes matching algorithm to carry out rank coupling according to current data, determines accident rank; Step 205: Shop floor control centring system carries out equipment breakdown auxiliary process, and step comprises 210-211, concrete judgment rule is as follows:
Step 210: the intelligent analysis module of Shop floor control centring system by information transmission such as accident ranks to intelligent processing module.
Step 211: carry out equipment breakdown auxiliary process, be exemplified below:
If accident rank is one-level: notice first-aid centre and fire alarm center; The time of carrying out judgement, if the working time, is then notified mster-control centre system related personnel accident conditions, if the non-working time, is then notified by enterprise's responsible person concerned's private telephone; Alarm equipment alarm, electronic curtain display withdraws prompting rapidly; The power-off of full workshop, emergency exits are opened, and other workshops alarm all personnel withdraw.
If accident rank is secondary: carry out time judgement, if the working time, then notify overall control center related personnel accident conditions, if the non-working time, then notified by enterprise's responsible person concerned's private telephone; Alarm equipment alarm, electronic curtain display withdraws prompting rapidly; The power-off of full workshop, emergency exits are opened.
If accident rank is three grades: notice overall control center related personnel carries out overhaul of the equipments; Accident device powers down; Alarm equipment alarm, electronic curtain display device failure condition.
Must point out, equipment breakdown occurs, and technical grade image acquisition device all should gather the image information of workshop entirety, accident equipment within the very first time.
Step 206: after accident treatment, the related data gathered when accident occurs by mster-control centre is sorted out, and sums up according to the effect of auxiliary process and equipment breakdown afterwards and enrich constantly, improve expert system.
The information such as machine operation, operative employee, operating process are all kept in overall control center database, for the evaluation etc. of the buying of workshop work flow, equipment in the future, employee skill or achievement provides data foundation.
More than show and describe ultimate principle of the present invention, principal character and advantage.The technician of the industry should understand, and above-described embodiment does not limit the present invention in any form, the technical scheme that the mode that all employings are equal to replacement or equivalent transformation obtains, and all drops in protection scope of the present invention.
Claims (9)
1. a workshop appliance accident auxiliary process system, is characterized in that, this system comprises mster-control centre, Shop floor control center, workshop electronic console, alarm, image capture device, wherein:
Described mster-control centre is connected with Shop floor control center, carries out data transmission by the Internet and Shop floor control center;
Described Shop floor control is centrally located at the administrative authority in each workshop, for controlling workshop electronic curtain, alarm, and analyze, accident settlement information;
Described workshop electronic curtain is used for the instruction display accident information according to Shop floor control center;
Described alarm is reported to the police after accident occurs according to the instruction at Shop floor control center;
Described image capture device, to be positioned at above workshop around, for there is image acquisition between laggard driving in accident;
Wherein, after accident occurs, define the level to current accident according to the environmental information in workshop, and carry out equipment breakdown auxiliary process according to accident rank in described Shop floor control center.
2. system according to claim 1, it is characterized in that, described mster-control centre system also described mster-control centre is used for essential information and the important information of storage and maintenance enterprises, and record the relevant information of whole system run duration, its also according to from described Shop floor control receive centre to data provide corresponding handling suggestion, and constantly carry out perfect to it.
3. system according to claim 2, it is characterized in that, described mster-control centre, when Shop floor control center is defined the level fuzzy to accident, utilizes expert system to carry out accident level dependencies coupling, and provides corresponding auxiliary process method according to matching result.
4. system according to claim 2, is characterized in that, described mster-control centre utilizes the contact method at database purchase business manager, first-aid centre and fire alarm center.
5. system according to claim 3, it is characterized in that, described mster-control centre stores event fault case storehouse, describedly utilize expert system to carry out accident level dependencies coupling to refer to current inter-vehicular casualty data is mated with described event fault case storehouse, and the Accident Handling Method of the case obtained according to coupling provides the auxiliary process method of the current accident in workshop.
6. system according to claim 1, wherein, described Shop floor control center is also for storing this workshop each equipment real time execution relevant information, gather for the operational factor of information collecting device to each equipment controlled on each equipment in workshop, and control the environmental parameter between the various kinds of sensors Real-time Collection monitoring car of workshop; According to current time, equipment operational factor and workshop condition parameter, described Shop floor control center determines whether workshop breaks down, and after being defined as breaking down, be accident deciding grade and level according to described equipment operational factor and workshop condition parameter.
7. system according to claim 6, wherein, described event level and equipment breakdown auxiliary process comprise:
Event level is one-level, then accident auxiliary process mode is notice first-aid centre and fire alarm center, and notify related personnel according to current time, control alarm to report to the police, and prompting is withdrawn in display on an electronic display, control the power-off of full workshop, open emergency exits, the alarm prompting all personnel controlling other workshops withdraws;
Event level is secondary, then accident auxiliary process mode is for notify related personnel according to current time, control alarm and report to the police, and prompting is withdrawn in display on an electronic display, controls the power-off of full workshop, opens emergency exits;
Event level is three grades, then accident auxiliary process mode is for notifying that related personnel carries out overhaul of the equipments, accident device powers down, controls alarm equipment alarm, and display device failure condition on an electronic display.
8. a workshop appliance accident auxiliary process method, it is characterized in that, the method comprises the following steps:
Step 201: the workshop appliance operational factor in Shop floor control center acquisition current inter-vehicular and environmental parameter;
Step 202: described Shop floor control center, according to obtained workshop appliance operational factor and environmental parameter, is determined equipment failure occurs, and the workshop appliance operational factor before fault and environmental parameter are transferred to mster-control centre backed up;
Step 203: described Shop floor control center, according to the instruction in mster-control centre, is that current accident is defined the level according to gathered workshop condition information, if current inter-vehicular environmental information cannot determine accident rank, then goes to step 204, otherwise go to step 205;
Step 204: mster-control centre utilizes expert system, by coupling accident case, for current accident carries out rank coupling;
Step 205: described Shop floor control center takes corresponding accident auxiliary process mode to carry out accident auxiliary process according to current accident rank;
Step 206: after accident treatment, the data gathered when accident occurs by mster-control centre are sorted out, and improve expert system according to the effect of auxiliary process and equipment breakdown.
9. method according to claim 8, wherein, step 205 specifically comprises:
If event level is one-level, then notify first-aid centre and fire alarm center, and notify related personnel according to current time, control alarm to report to the police, and prompting is withdrawn in display on an electronic display, control the power-off of full workshop, open emergency exits, the alarm prompting all personnel controlling other workshops withdraws;
If event level is secondary, then notify related personnel according to current time, control alarm and report to the police, and prompting is withdrawn in display on an electronic display, controls the power-off of full workshop, opens emergency exits;
If event level is three grades, then notify that related personnel carries out overhaul of the equipments, accident device powers down, control alarm equipment alarm, and display device failure condition on an electronic display.
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| CN201510445607.5A CN104977870A (en) | 2015-07-27 | 2015-07-27 | Auxiliary treating system for workshop equipment accidents and method thereof |
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Cited By (3)
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| CN108229800A (en) * | 2017-12-22 | 2018-06-29 | 林昌民 | A kind of factories and miness method for managing security and system |
| CN112596418A (en) * | 2020-11-17 | 2021-04-02 | 苏州优尼飞智能化工程有限公司 | Serial port communication system for weak current control |
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Application publication date: 20151014 |