A kind of samming enhance heat type air-cooled diesel engine cylinder head
Technical field:
The present invention relates to single-cylinder air-cooled vertical diesel engine, particularly relate to the cylinder head of single-cylinder air-cooled vertical diesel engine.
Background technique:
Can diesel engine run well, and depends on oil temperature and engine oil pressure to a great extent.Oil temperature and engine oil pressure are in normal range (NR), for the usefulness giving full play to diesel engine, extend the working life of motor, reduce and use fuel consumption rate, reduce discharge, improve power stage, have very important meaning.Diesel engine carries out at very high work cycle temperature, and the temperature that burning ends can 1700 DEG C ~ 2000 DEG C, and even higher, the temperature of the intake valve head of cylinder head is 300 ~ 400 DEG C, exhaust valve head temperature 600 DEG C ~ 800 DEG C.Under such high temperatures, intensity, the wear resistance of part greatly reduce, and proper engagement is destroyed, a large amount of scaling loss of machine oil, and lubricating condition extreme degradation, obviously cannot normally work.Therefore, diesel engine must be cooled.
Air-cooled diesel engine is widely used in compact electrical generating systems, good heat dispersion is extremely important to its safe and reliable operation, the cooling system of air-cooled diesel engine is the outer surface utilizing flywheel generation pressure air stream directly to blow over cylinder head, cylinder block and body, the heat produced from diesel combustion work done is dispersed in air, to ensure that diesel engine works in best temperature range.Air cooling system is compared with water cooling system, and structure is simple, lightweight, fault is few, without the need to special maintenance, and air-cooled can saving water resource.
Along with the continuous lifting that diesel emission requires, the operating conditions of cylinder head is more and more harsher, in most cases be in the condition of high temperature, so the cooling of the inner significant points of cylinder cap is very important, in the single-cylinder vertical air-cooled diesel engines such as existing L168F, L178F, L188F, cylinder head temperature is too high is ubiquitous defect, and it directly affects the power stage of air-cooled diesel engine, oil consumption, smoke emission, operational safety and working life.
In existing cooling system, the ridge area of what cylinder cap needed most cooling is cylinder cap inner chamber, namely inlet valve port, the trigonum of exhaust valve port and nozzle opening composition, this region is positioned at the centre of cylinder cap, also be the position that in-cylinder combustion temperature is the highest, simultaneously complex structure here, radiating fin cannot be arranged, also be not easy to increase heat diffusion area, existing diesel cylinder head is due to the restriction of boundary dimension, the heat diffusion area of inlet and exhaust valve and oil sprayer composition is little, cylinder head bolt hole relative position is nearer, although arrange two symmetrical cooling ducts in cylinder head inner chamber around ridge area, but the temperature drift of outlet pipe attachment face, the temperature of one end, tappet room is also higher, the temperature homogeneity of whole cylinder head is bad, ridge area bulk between existing gas inlet outlet valve base and mounting hole of oil sprayer is too narrow and small, temperature herein sharply can be increased when diesel engine large load operation, because the radiating structure of cylinder head is unreasonable, the temperature of the suction tude attachment face side of cylinder head and the temperature of outlet pipe attachment face side is made to there is larger temperature departure, general at 50 DEG C ~ 100 DEG C, cylinder head is easy to produce distortion, make between valve and valve seat poorly sealed, the sealability of cylinder head and body declines, these defects will directly affect the stability of the complete machine output power size of diesel engine, worsen smoke emission.
Summary of the invention:
The object of this invention is to provide a kind of samming enhance heat type air-cooled diesel engine cylinder head, its structure is simple, good heat dissipation effect, under equal ambient temperature condition, the operating temperature of the cylinder head of diesel engine can not only be reduced, and significantly can reduce the operational difference of cylinder head.
The technological scheme that the present invention takes is as follows:
A kind of samming enhance heat type air-cooled diesel engine cylinder head, comprise valve-chamber cover attachment face, suction tude attachment face, outlet pipe attachment face, body junction plane, intake valve bore, exhaust valve bore, mounting hole of oil sprayer and bolt mounting holes, it is characterized in that: on valve-chamber cover attachment face, be provided with the longitudinal radiating fin of air inlet and the longitudinal radiating fin of exhaust, the longitudinal radiating fin of air inlet and the longitudinal radiating fin of exhaust are distributed on the exposed face of inlet valve port, exhaust valve port and mounting hole of oil sprayer distributed areas, and be positioned at four bolt mounting holes enclose region; Suction tude attachment face is provided with left cooling air inlet, intake duct, right cooling air inlet, the longitudinal radiating fin of air inlet and air inlet heatsink transverse sheet, intake duct is arranged between left cooling air inlet and right cooling air inlet, air inlet heatsink transverse sheet is arranged between left cooling air inlet and intake duct, and air inlet heatsink transverse sheet horizontal interval distributes; Outlet pipe attachment face is provided with left cooling exhaust outlet, air outlet flue, right cooling exhaust outlet, is vented longitudinal radiating fin, be vented heatsink transverse sheet and longitudinal short radiating fin, air outlet flue is arranged between left cooling exhaust outlet and right cooling exhaust outlet, exhaust heatsink transverse sheet is arranged between left cooling exhaust outlet and air outlet flue, be vented longitudinal radiating fin and longitudinally short radiating fin be separately positioned on the both sides of air outlet flue.
Further, end face and the valve-chamber cover attachment face of the longitudinal radiating fin of the air inlet on valve-chamber cover attachment face and the longitudinal radiating fin of exhaust are in same plane.
Further, end face and the outlet pipe attachment face of the longitudinal radiating fin of the exhaust on outlet pipe attachment face, exhaust heatsink transverse sheet and longitudinal short radiating fin are in same plane.
Further, in the left cooling duct between left cooling air inlet and left cooling exhaust outlet, be provided with air inlet duct and exhaust passage, between air inlet duct and exhaust passage, be provided with a point separation levee, and the sectional area of air inlet duct is less than the sectional area of exhaust passage.
Further, be provided with air intake separation levee in air inlet duct, air inlet duct is separated into two strip air inlet ducts by air intake separation levee, is provided with air-out separation levee in exhaust passage, and exhaust passage is separated into two strip exhaust passages by air-out separation levee.
Further, in the right cooling duct between right cooling air inlet and right cooling exhaust outlet, be provided with air-out and divide separation levee, air-out divides separation levee that right cooling duct is separated into 2 ~ 5 strip cooling ducts.
Further, air-out divides the quantity of separation levee to be 3.
Further, four bolt mounting holes are distributed in 125mm circumferentially, in the system of coordinates being origin of coordinate with the center of four bolt mounting holes distribution circles, the center base of intake valve bore is designated as (-24.5,-8.8), the diameter of intake valve bore is 44mm, the center base of exhaust valve bore is designated as (27,-8.8), the diameter of exhaust valve bore is 39mm, the center of intake valve bore to exhaust valve bore center between distance be 51.5mm, the center base of nozzle opening is designated as (-4,1.6), length unit is mm.
Further, the aperture of four bolt mounting holes is 10.5 ~ 11.5mm.
Further, the aperture of four bolt mounting holes is 11.5mm.
The present invention realizes: the pressure cooling air produced by flywheel High Rotation Speed imports the left cooling duct of cylinder head and right cooling duct from the Cooling of Cylinder Head air port of wind scooper upper end through air intake pipe, from left and right, pressure cooling is carried out in the ridge area space of two sides to cylinder head, owing to having set up the symmetrical longitudinal radiating fin of air inlet and the longitudinal radiating fin of exhaust on the valve-chamber cover attachment face of cylinder head, the longitudinal radiating fin of air inlet and the longitudinal radiating fin of exhaust are distributed in intake valve bore, on the exposed face of exhaust valve bore and mounting hole of oil sprayer distributed areas, and be positioned at four bolt mounting holes enclose region, both add the heat diffusion area of valve-chamber cover attachment face, achieve again the homogenization of heat radiation, because the entity heat diffusion area of the suction tude attachment face of existing cylinder head is larger than outlet pipe attachment face, be in again intake grill end, therefore, the operating temperature of suction tude attachment face is more much lower than outlet pipe attachment face, general at 50 DEG C ~ 100 DEG C, the present invention is on outlet pipe attachment face, the longitudinal radiating fin of exhaust has been set up around exhaust port, exhaust heatsink transverse sheet and longitudinally short radiating fin, being vented longitudinal radiating fin makes outlet pipe attachment face and valve-chamber cover attachment face realize leading to of outer cooling duct, what longitudinally the setting of short radiating fin added the body junction plane of cylinder head exposes heat diffusion area, exhaust heatsink transverse sheet is arranged between left cooling exhaust outlet and air outlet flue, the heat diffusion area of left cooling exhaust outlet side is increased, the cooling wind energy simultaneously flowed out from left cooling exhaust outlet carries out more effective cooling to outlet pipe, increase outlet pipe attachment face side heat diffusion area, the sectional area adding upper left cooling exhaust outlet and right cooling exhaust outlet is all less than the sectional area of left cooling air inlet and right cooling air inlet, therefore the flow velocity of cooling air is high, be more conducive to cool the entity of outlet pipe attachment face side, point separation levee has been set up in left cooling duct, left cooling duct is divided into air inlet duct and exhaust passage by it, and the sectional area of air inlet duct is less than the sectional area of exhaust passage, in right cooling duct, set up air-out divide separation levee, air-out divides separation levee that right cooling duct is separated into many strips cooling duct, lead cooling air ridge area and air outlet flue like this, can cool outlet pipe attachment face side better, by increasing the heat diffusion area of outlet pipe attachment face, improve the rate of outflow of cooling air in outlet pipe side, reduce temperature difference between cylinder head suction tude attachment face and outlet pipe attachment face, through the actual test of claimant, adopt the present invention, not only the bulk temperature of cylinder head can decline 30 DEG C ~ 40 DEG C, and the temperature difference of cylinder head can control within 10 DEG C, the cooling scheme that the present invention takes has substantive distinguishing features relative to prior art, achieve the technique effect that those skilled in the art are difficult to predict, there is significant progress.
Accompanying drawing explanation
Fig. 1 is the plan view of cylinder head valve-chamber cover attachment face;
Fig. 2 is the worm's eye view of Fig. 1, i.e. the front view of suction tude attachment face;
Fig. 3 is the plan view of Fig. 1, i.e. the front view of outlet pipe attachment face;
Fig. 4 is the rear view of Fig. 1, i.e. the front view of body junction plane;
Fig. 5 is A-A sectional view in Fig. 2.
In figure: 1-valve-chamber cover attachment face; 2-suction tude attachment face; 3-outlet pipe attachment face; 4-body junction plane; 5-intake valve bore; 6-exhaust valve bore; 7-mounting hole of oil sprayer; 8-bolt mounting holes; 9-nozzle opening; The longitudinal radiating fin of 11-air inlet; 12-is vented longitudinal radiating fin; The left cooling air inlet of 21-; 22-intake duct; The right cooling air inlet of 23-; 24-air inlet heatsink transverse sheet; The left cooling exhaust outlet of 31-; 32-air outlet flue; The right cooling exhaust outlet of 33-; 34-is vented heatsink transverse sheet; 35-is short radiating fin longitudinally; 51-air inlet duct; 52-exhaust passage; 53-divides separation levee; 54-air intake separation levee; 55-air-out separation levee; 61-air-out divides separation levee; 62-cooling duct.
Embodiment:
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described:
A kind of samming enhance heat type air-cooled diesel engine cylinder head, as shown in Fig. 1 ~ Fig. 5, it comprises valve-chamber cover attachment face 1, suction tude attachment face 2, outlet pipe attachment face 3, body junction plane 4, intake valve bore 5, exhaust valve bore 6, mounting hole of oil sprayer 7 and bolt mounting holes 8, valve-chamber cover attachment face 1 is provided with the longitudinal radiating fin 11 of air inlet and the longitudinal radiating fin 12 of exhaust, the longitudinal radiating fin 11 of air inlet and the longitudinal radiating fin 12 of exhaust are distributed in inlet valve port 5, exhaust valve port 6 is with on the exposed face of mounting hole of oil sprayer 7 distributed areas, and be positioned at four bolt mounting holes 8 enclose region, suction tude attachment face 2 is provided with left cooling air inlet 21, intake duct 22, right cooling air inlet 23, the longitudinal radiating fin 11 of air inlet and air inlet heatsink transverse sheet 24, intake duct 22 is arranged between left cooling air inlet 21 and right cooling air inlet 23, air inlet heatsink transverse sheet 24 is arranged between left cooling air inlet 21 and intake duct 22, and air inlet heatsink transverse sheet 24 horizontal interval distributes, outlet pipe attachment face 3 is provided with left cooling exhaust outlet 31, air outlet flue 32, right cooling exhaust outlet 33, is vented longitudinal radiating fin 12, be vented heatsink transverse sheet 34 and longitudinal short radiating fin 35, air outlet flue 32 is arranged between left cooling exhaust outlet 31 and right cooling exhaust outlet 33, exhaust heatsink transverse sheet 34 is arranged between left cooling exhaust outlet 31 and air outlet flue 32, be vented longitudinal radiating fin 12 and longitudinally short radiating fin 35 be separately positioned on the both sides of air outlet flue 32.
In this example, end face and the valve-chamber cover attachment face 1 of the longitudinal radiating fin 11 of the air inlet on valve-chamber cover attachment face 1 and the longitudinal radiating fin 12 of exhaust are in same plane; End face and the outlet pipe attachment face 3 of the longitudinal radiating fin 12 of the exhaust on outlet pipe attachment face 3, exhaust heatsink transverse sheet 34 and longitudinal short radiating fin 35 are in same plane; In left cooling duct between left cooling air inlet 21 and left cooling exhaust outlet 31, be provided with air inlet duct 51 and exhaust passage 52, point separation levee 53 is provided with between air inlet duct 51 and exhaust passage 52, and the sectional area of air inlet duct 51 is less than the sectional area of exhaust passage 52, describedly in air inlet duct 51, be provided with air intake separation levee 54, air inlet duct 51 is separated into two strip air inlet ducts by air intake separation levee 54, is provided with air-out separation levee 55 in exhaust passage 52, and exhaust passage 52 is separated into two strip exhaust passages by air-out separation levee 55; In right cooling duct between right cooling air inlet 23 and right cooling exhaust outlet 33, be provided with air-out and divide separation levee 61, air-out divides separation levee 61 that right cooling duct is separated into 3 strip cooling ducts 62.
In this example, four bolt mounting holes 8 are distributed in 125mm circumferentially, the aperture of four bolt mounting holes 8 is 11.5mm, in the system of coordinates being origin of coordinate with the center of four bolt mounting holes 8 distribution circles, the center base of intake valve bore 5 is designated as (-24.5,-8.8), the diameter of intake valve bore 5 is 44mm, the center base of exhaust valve bore 6 is designated as (27,-8.8), the diameter of exhaust valve bore 6 is 39mm, the center of intake valve bore 5 to exhaust valve bore 6 center between distance be 51.5mm, the center base of nozzle opening 9 is designated as (-4, 1.6), length unit is mm.This cylinder head is the cylinder head of the vertical air-cooled diesel engine of L198F type.