Polyvinyl alcohol fiber strengthens polyphenyl thioether composite material and preparation method thereof
Technical field
The present invention relates to polymeric material field, particularly polyvinyl alcohol fiber strengthens polyphenyl thioether composite material and preparation method thereof.
Background technology
Fiberglass enhanced polyphenyl thioether matrix material is macromolecular material conventional in current industrial production, but because its material fragility is large, modulus in flexure is little, density is large, specific inductivity is large, is subject to a definite limitation in the application.
Summary of the invention
The object of this invention is to provide a kind of polyvinyl alcohol fiber and strengthen polyphenyl thioether composite material and preparation method thereof, one or more in above-mentioned prior art problem can be solved.
According to an aspect of the present invention, provide a kind of polyvinyl alcohol fiber and strengthen polyphenyl thioether composite material, containing polyphenylene sulfide, polyvinyl alcohol fiber, glass fibre and auxiliary agent, auxiliary agent contains compatilizer, oxidation inhibitor, coupling agent, lubricant.
Polyvinyl alcohol fiber of the present invention strengthens polyphenyl thioether composite material to be had existing high strength, low compacted degree, good fluidity, is easy to the features such as processing, has again the feature such as high tenacity, high-modulus.Polyvinyl alcohol fiber has good mechanical property, and its intensity is high, modulus is high, degree of drawing is low.By adding polyvinyl alcohol fiber in fiberglass enhanced polyphenyl thioether matrix material and can improve the modulus in flexure of this matrix material, modulus in flexure and shock strength, the mobility of this matrix material also can be improved.
The modulus in flexure of fiberglass enhanced polyphenyl thioether matrix material common is at present 13000 ~ 18000, bent about 10,000 times; The modulus in flexure that this polyvinyl alcohol fiber strengthens polyphenyl thioether composite material can be more than 20000, bent about 20,000 times, and being applicable to make needs high temperature resistant, to bear bending for a long time product, such as the flabellum of high-temperature exhaust air fan, the vapor pipe etc. of automobile.
In some embodiments, compatilizer is maleic anhydride stem grafting polyolefin or acrylic acid-grafted PP.Thus, the end group of polyphenylene sulfide and these two kinds of macromolecular materials of polyvinyl alcohol can be used to activate, and not production repulsive interaction, forms an entirety.
In some embodiments, oxidation inhibitor is hydroxy phenyl acrylate, hydroxyphenylmethyl acrylate, the two atmosphere of alkylidene group or thiobis atmosphere.Thus, the oxidizing reaction of macromolecular material in hot procedure can be hindered, prevent the degradation of macromolecular material.
In some embodiments, coupling agent is γ-aminopropyl triethoxysilane, propylmercaptan trimethylammonium TMOS or oxyethyl group triethoxyl silane.Thus, surface treatment can be carried out to glass fibre, polyvinyl alcohol fiber, increase the cohesive force of itself and macromolecular material.
In some embodiments, lubricant is stearic acid, polyethylene wax, fatty acid mono-amide, acetic acid or metallic soap.Thus, the kinetic viscosity of melt polymer material state can be reduced, be convenient to processing.
In some embodiments, with weight parts, wherein polyphenylene sulfide 40 ~ 50, polyvinyl alcohol fiber 20 ~ 30, glass fibre 20 ~ 40.Advantage is the existing high strength of material made, low compacted degree, good fluidity, be easy to the features such as processing, has the features such as high tenacity, low density, high-modulus.
In some embodiments, with weight parts, wherein compatilizer 1, oxidation inhibitor 0.3, coupling agent 0.3, lubricant 0.4.Advantage be increase different materials bonding force, gain in strength, convenient processing.
Present invention also offers the preparation method that a kind of polyvinyl alcohol fiber strengthens polyphenyl thioether composite material, comprise the steps: that (1) is by polyphenylene sulfide, polyvinyl alcohol fiber and glass fibre, and compatilizer, oxidation inhibitor, coupling agent and mix lubricant, obtain compound; (2) compound is added forcing machine, extrude strip matrix material.
In some embodiments, polyvinyl alcohol fiber strengthens the preparation method of polyphenyl thioether composite material, wherein also comprises step (3) and plastic pellet is made in the strip composite cools down pelletizing obtained in step (2).Thus, be convenient to material storage, and again process.
Polyvinyl alcohol fiber strengthens the preparation method of polyphenyl thioether composite material in some embodiments, wherein in step (1) by polyphenylene sulfide, and auxiliary agent is by after high-speed stirring blending dispersion, then add glass fibre and polyvinyl alcohol fiber obtains compound by stirring at low speed.By polyphenylene sulfide, and auxiliary agent is uniformly mixed dispersion by a high speed (more than 3000 revs/min) stirring efficiency can be made higher, add glass fibre and polyvinyl alcohol fiber again low speed (less than 200 revs/min) stir and can avoid the situation that glass fibre formation cotton wool not easily disperses in stirring.
Embodiment
The invention will be further described by the following examples, but protection domain is not by the restriction of these embodiments.
Embodiment 1:
First, under normal temperature and pressure, polyphenylene sulfide and compatilizer, oxidation inhibitor, coupling agent, lubricant is even by high-speed stirring blending dispersion, stirring velocity is about more than 3000 revs/min, and churning time is about 3 minutes.Glass fibre and polyvinyl alcohol fiber are added, be uniformly dispersed by stirring at low speed, stirring velocity is about less than 200 revs/min, obtains compound.In the present embodiment, with weight parts, polyphenylene sulfide 40, polyvinyl alcohol fiber 30, glass fibre 40, auxiliary agent 2.With weight parts, compatilizer 1, oxidation inhibitor 0.3, coupling agent 0.3, lubricant 0.4.
Then, added by compound in twin screw extruder, the setting processing condition of twin screw extruder are temperature 300 ~ 350 DEG C, screw speed 1100 revs/min.
Finally, cold rinse bank is set at the discharge port of twin screw extruder, by strip matrix material tie rod pelletizing in cold rinse bank of extruding, is cut into the long polyvinyl alcohol fiber of 5 ~ 6mm and strengthens polyphenyl thioether composite material particle, be convenient to store and transport.Water temperature in cold rinse bank is lower than 40 DEG C.
After measured, the notched Izod impact strength that the polyvinyl alcohol fiber prepared of the present embodiment strengthens polyphenyl thioether composite material be 9.8 kilojoules/square metre, melt index is 0.9 gram/10 seconds, modulus in flexure is 23500, tensile strength is 190 MPas, flexural strength is 200 MPas, and heat-drawn wire is 260 degrees Celsius, and density is 1.72 grams/cc.
Churning time can extend according to practical situation or shorten.
In the present embodiment, compatilizer is maleic anhydride grafted polyethylene.In other embodiments, compatilizer can be also the maleic anhydride stem grafting polyolefin class material such as maleic anhydride inoculated polypropylene or maleic anhydride graft polybutene, can also be acrylic acid-grafted polypropylene (acrylic acid-grafted PP) etc.
In the present embodiment, oxidation inhibitor is hydroxy phenyl acrylate.In other embodiments, oxidation inhibitor also can be hydroxyphenylmethyl acrylate, alkylidene bisphenols or thiobisphenol etc.
In the present embodiment, coupling agent is γ-aminopropyl triethoxysilane.In other embodiments, coupling agent also can be propylmercaptan trimethylammonium TMOS or oxyethyl group triethoxyl silane etc.
In the present embodiment, lubricant is stearic acid.In other embodiments, lubricant also can be polyethylene wax, fatty acid mono-amide, acetic acid, metallic soap etc.
Table 1 is embodiment 1, and prepare polyvinyl alcohol fiber other 15 methods identical with embodiment 1 and strengthen in the embodiment of polyphenyl thioether composite material, the parts by weight of polyphenylene sulfide, glass fibre, polyvinyl alcohol fiber and auxiliary agent, and the notched Izod impact strength of prepared polyvinyl alcohol fiber enhancing polyphenyl thioether composite material, modulus in flexure, tensile strength, flexural strength, heat-drawn wire and density.
In these embodiments, with weight parts, wherein polyphenylene sulfide 40 ~ 50, polyvinyl alcohol fiber 20 ~ 30, glass fibre 20 ~ 40, auxiliary agent 1 ~ 3.
From data in table 1, polyvinyl alcohol fiber of the present invention strengthens the notched Izod impact strength of polyphenyl thioether composite material, modulus in flexure and flexural strength and is improved.
The modulus in flexure of fiberglass enhanced polyphenyl thioether matrix material common is at present 13000 ~ 18000, bent about 10,000 times; The modulus in flexure that this polyvinyl alcohol fiber strengthens polyphenyl thioether composite material can be more than 20000, bent about 20,000 times, and being applicable to make needs high temperature resistant, to bear bending for a long time product, such as the flabellum of high-temperature exhaust air fan, the vapor pipe etc. of automobile.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.