CN104973087A - Method for repairing bullet train bogie assembly line - Google Patents
Method for repairing bullet train bogie assembly line Download PDFInfo
- Publication number
- CN104973087A CN104973087A CN201510331575.6A CN201510331575A CN104973087A CN 104973087 A CN104973087 A CN 104973087A CN 201510331575 A CN201510331575 A CN 201510331575A CN 104973087 A CN104973087 A CN 104973087A
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- China
- Prior art keywords
- module
- bogie truck
- repairing
- framework
- bogie
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K11/00—Serving peculiar to locomotives, e.g. filling with, or emptying of, water, sand, or the like at the depots
Abstract
The invention relates to a method for repairing a bullet train bogie assembly line. The bullet train bogie assembly line comprises seven repairing modules and 16 repairing procedures according to repairing content. The seven repairing modules comprise a pre-dismounting module, a cleaning module, a dismounting module, a framework repairing module, an assembling module, a testing module and an inspection and acceptance module. The 16 repairing procedures are included in the seven repairing modules, the assembly line is formed by the seven repairing modules and the 16 repairing procedures according to the repairing operation sequence, a convenient component conveying mode is set, and higher-quality higher-efficiency repairing of motor train unit bogies is achieved.
Description
Technical field
The present invention relates to guideway vehicle maintenance field, especially a kind of motor-car inspection and repair of vehicle bogie technology.
Background technology
Bogie truck is one of most important component of guideway vehicle, play supporting body, turn to and brake, bear and transmit car body to the various load between wheel, wheel track to car body and application force, make wheel be converted into the translation of car body along circuit along the rolling of rail by bearing arrangement, getting on the bus safely and smoothly to run to track plays crucial guarantee effect.The maintenance of rail vehicle truck has critical role in whole car inspection and maintenance, particularly, has the motor train unit bogie complex structure of driving effect, technology is most advanced and sophisticated, the core of the maintenance of motor-car bogie of car overhaul of train-set especially.
At present, comprise the overhaul of train-set of the motor-car bogie of car at home still for blank, the bogie technique structure of general fast locomotive and vehicle is simple, limited to the referentiability of Highs-speed motor train unit bogie repair method, therefore, when China Express Railway build fast-developing, supporting high speed motor car Maintenance Bases want synchronization implementation, be badly in need of the method for suitable high speed motor car bogie truck maintenance, so that the maintenance completing motor car bogie of high quality and high efficiency, ensure the safe operation of EMU.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of flow line detection method for bullet train bogie to overcome the deficiencies in the prior art part.
A kind of flow line detection method for bullet train bogie, seven are divided into overhaul module and 16 road overhaul process according to maintenance content, seven maintenance modules comprise predecomposition module, cleaning module, decomposing module, framework repair module, Knockdown block, tentative module and examination module, 16 road overhaul process are included in seven maintenance modules, and seven maintenance modules and 16 road overhaul process form conveyor line according to upkeep operation order, 16 road overhaul process comprise: the motor on operation 1-decomposition bogie truck, bolster and the protection operation before carrying out bogie truck cleaning, dry up after operation 2-bogie truck entirety is cleaned and cleaned, operation 3-decomposition bogie truck bottom traction mechanism, operation 4-decomposition secondary suspension parts, single stage suspension parts are decomposed in operation 5-pressurization, operation 6-framework ball blast, operation 7-framework is detected a flaw, operation 8-framework is measured, operation 9-framework sprays paint, operation 10-installation single stage suspension parts, operation 11-installation secondary suspension parts, operation 12-mounted motor, bolster, operation 13-electrical test, operation 14-brake test, operation 15-static test, operation 16-bogie truck is checked and accepted, described operation 1 to operation 5, bogie truck is traveling on ground rail, motor-driven carrier is adopted to drive steering framing wheel pair, described operation 6 to operation 9, framework adopts and hangs mode of movement in the air, described operation 10 to operation 16, bogie truck is traveling on ground rail, motor-driven carrier is adopted to drive steering framing wheel to carry bogie truck to mode, described operation 1, operation 3, operation 4, operation 5 all have decomposes from bogie truck the parts got off and needs to be delivered to outside conveyor line, adopts the mode of movement of self-supporting hoisting crane, described operation 10, operation 11, operation 12 belong to Knockdown block, and component feed intact for quality on conveyor line, is carried out the installation of parts by the mode of movement of employing self-supporting hoisting crane.
Technical scheme of the present invention has following beneficial effect:
Flow line detection method for bullet train bogie involved in the present invention is made up of seven maintenance modules and 16 overhaul process, by orderly flow arrangement, upkeep operation content order is formed conveyor line, and be equipped with component feed mode easily, realize the maintenance of motor-car bogie of car high quality and high efficiency more.
Detailed description of the invention
In order to have a clear understanding of technical scheme of the present invention, its detailed structure will be proposed in the following description.Obviously, the concrete execution of the embodiment of the present invention also not enough specific details being limited to those skilled in the art and haveing the knack of.The preferred embodiments of the present invention are described in detail as follows, and except these embodiments described in detail, can also have other embodiments.
The present embodiment just technical scheme of the present invention is described further, be divided into seven to overhaul module and 16 overhaul process according to the flow line detection method for bullet train bogie that maintenance content is involved in the present invention, seven maintenance modules and 16 road overhaul process form conveyor line according to upkeep operation order.
Seven maintenance modules are: predecomposition module, cleaning module, decomposing module, framework repair module, Knockdown block, tentative module.16 road overhaul process are: the motor on operation 1-decomposition bogie truck, bolster and the protection operation before carrying out bogie truck cleaning; Operation 2-clean bogie truck entirety, dries up after cleaning; Operation 3-decomposition bogie truck bottom traction mechanism; Operation 4-decomposition secondary suspension parts; Single stage suspension parts are decomposed in operation 5-pressurization; Operation 6-framework ball blast; Operation 7-framework is detected a flaw; Operation 8-framework is measured; Operation 9-framework sprays paint; Operation 10-installation single stage suspension parts; Operation 11-installation secondary suspension parts; Operation 12-mounted motor, bolster; Operation 13-electrical test; Operation 14-brake test; Operation 15-static test; Operation 16-bogie truck is checked and accepted, and carries out an acceptance inspection, be delivered for use after acceptance(check) according to acceptance criterion to the bogie truck after maintenance.
Operation 1 to operation 5, bogie truck is traveling on ground rail, bogie truck weight about 10 tons, and adopt motor-driven carrier to drive steering framing wheel pair, bogie truck moves convenient.Operation 6 to operation 9, job content is framework repair, and framework adopts and hangs mode of movement in the air.Aerial suspension mode of movement can control to carry framework automatically, also in suspension situation, can carry out upkeep operation.
Operation 10 to operation 16, bogie truck is traveling on ground rail, adopts motor-driven carrier to drive steering framing wheel to carry bogie truck to mode.
Operation 1, operation 3, operation 4, operation 5 all have decomposes from bogie truck the parts got off and needs to be delivered to outside conveyor line, adopts the mode of movement of self-supporting hoisting crane.Self-supporting hoisting crane can cover whole operation scope, and in decomposable process, self-supporting hoisting crane not only can participate in apportioned effort, also can by the component feed of decomposing to outside conveyor line.
Operation 10, operation 11, operation 12 belong to Knockdown block, by component feed intact for quality on conveyor line, carry out the installation of parts, adopt the mode of movement of self-supporting hoisting crane.
Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; although with reference to above-described embodiment to invention has been detailed description; those of ordinary skill in the field still can modify to the specific embodiment of the present invention or equivalent replacement; these do not depart from any amendment of spirit and scope of the invention or equivalent replacement, are all applying within the claims awaited the reply.
Claims (1)
1. a flow line detection method for bullet train bogie, it is characterized in that: be divided into seven to overhaul module and 16 road overhaul process according to maintenance content, seven maintenance modules comprise predecomposition module, cleaning module, decomposing module, framework repair module, Knockdown block, tentative module and examination module, 16 road overhaul process are included in seven maintenance modules, and seven maintenance modules and 16 road overhaul process form conveyor line according to upkeep operation order, 16 road overhaul process comprise: the motor on operation 1-decomposition bogie truck, bolster and the protection operation before carrying out bogie truck cleaning, dry up after operation 2-bogie truck entirety is cleaned and cleaned, operation 3-decomposition bogie truck bottom traction mechanism, operation 4-decomposition secondary suspension parts, single stage suspension parts are decomposed in operation 5-pressurization, operation 6-framework ball blast, operation 7-framework is detected a flaw, operation 8-framework is measured, operation 9-framework sprays paint, operation 10-installation single stage suspension parts, operation 11-installation secondary suspension parts, operation 12-mounted motor, bolster, operation 13-electrical test, operation 14-brake test, operation 15-static test, operation 16-bogie truck is checked and accepted, described operation 1 to operation 5, bogie truck is traveling on ground rail, motor-driven carrier is adopted to drive steering framing wheel pair, described operation 6 to operation 9, framework adopts and hangs mode of movement in the air, described operation 10 to operation 16, bogie truck is traveling on ground rail, motor-driven carrier is adopted to drive steering framing wheel to carry bogie truck to mode, described operation 1, operation 3, operation 4, operation 5 all have decomposes from bogie truck the parts got off and needs to be delivered to outside conveyor line, adopts the mode of movement of self-supporting hoisting crane, described operation 10, operation 11, operation 12 belong to Knockdown block, and component feed intact for quality on conveyor line, is carried out the installation of parts by the mode of movement of employing self-supporting hoisting crane.
Priority Applications (1)
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CN201510331575.6A CN104973087A (en) | 2015-06-16 | 2015-06-16 | Method for repairing bullet train bogie assembly line |
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CN201510331575.6A CN104973087A (en) | 2015-06-16 | 2015-06-16 | Method for repairing bullet train bogie assembly line |
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CN201510331575.6A Pending CN104973087A (en) | 2015-06-16 | 2015-06-16 | Method for repairing bullet train bogie assembly line |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110842466A (en) * | 2019-11-30 | 2020-02-28 | 中车大连机车车辆有限公司 | Repairing process for deformation of locomotive bogie frame |
CN111661106A (en) * | 2020-06-23 | 2020-09-15 | 广州电力机车有限公司 | Wheel drive maintenance flexible production process |
CN111874034A (en) * | 2020-07-16 | 2020-11-03 | 中铁第四勘察设计院集团有限公司 | Bogie maintenance process and system based on component cleaning center |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2003011795A (en) * | 2001-06-29 | 2003-01-15 | Central Japan Railway Co | Vehicle washing device capable of washing connecting part of rolling stock |
CN102275596A (en) * | 2011-05-23 | 2011-12-14 | 铁道第三勘察设计院集团有限公司 | Flow line detection method for bullet train bogie |
CN102954871A (en) * | 2011-08-26 | 2013-03-06 | 北京新联铁科技股份有限公司 | Motor train unit bogie assembling test flow line maintenance system and maintenance method thereof |
-
2015
- 2015-06-16 CN CN201510331575.6A patent/CN104973087A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003011795A (en) * | 2001-06-29 | 2003-01-15 | Central Japan Railway Co | Vehicle washing device capable of washing connecting part of rolling stock |
CN102275596A (en) * | 2011-05-23 | 2011-12-14 | 铁道第三勘察设计院集团有限公司 | Flow line detection method for bullet train bogie |
CN102954871A (en) * | 2011-08-26 | 2013-03-06 | 北京新联铁科技股份有限公司 | Motor train unit bogie assembling test flow line maintenance system and maintenance method thereof |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110842466A (en) * | 2019-11-30 | 2020-02-28 | 中车大连机车车辆有限公司 | Repairing process for deformation of locomotive bogie frame |
CN110842466B (en) * | 2019-11-30 | 2020-11-27 | 中车大连机车车辆有限公司 | Repairing process for deformation of locomotive bogie frame |
CN111661106A (en) * | 2020-06-23 | 2020-09-15 | 广州电力机车有限公司 | Wheel drive maintenance flexible production process |
CN111661106B (en) * | 2020-06-23 | 2021-10-15 | 广州电力机车有限公司 | Wheel drive maintenance flexible production process |
CN111874034A (en) * | 2020-07-16 | 2020-11-03 | 中铁第四勘察设计院集团有限公司 | Bogie maintenance process and system based on component cleaning center |
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Application publication date: 20151014 |