CN206984013U - A kind of independent wheeled bogie examination and repair system of tramcar - Google Patents
A kind of independent wheeled bogie examination and repair system of tramcar Download PDFInfo
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- CN206984013U CN206984013U CN201720864700.4U CN201720864700U CN206984013U CN 206984013 U CN206984013 U CN 206984013U CN 201720864700 U CN201720864700 U CN 201720864700U CN 206984013 U CN206984013 U CN 206984013U
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- bogie
- wheel
- examination
- circular orbit
- tramcar
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Abstract
The utility model belongs to bogie examination and repair system field, and specifically disclose a kind of tramcar independently wheeled bogie examination and repair system, it includes circular orbit, the hoisting mechanism above circular orbit, the bogie removable unit being sequentially distributed along circular orbit, wheel set maintenance unit and bogie module units, the bogie removable unit includes the first, second bogie disassembly mechanism and the second bogie disassembly mechanism being successively set on circular orbit, and bogie cleaning machine is provided between the first bogie disassembly mechanism and the second bogie disassembly mechanism；Wheel is provided between the wheel set maintenance unit and bogie removable unit to dismounting machine, the wheel that the wheel set maintenance unit includes being successively set on circular orbit is to rust remover and wheel to defectoscope.The utility model can realize that independently wheeled bogie high efficiency, the streamline of high quality overhaul tramcar, have the advantages that maintenance is convenient, workable.
Description
Technical field
The utility model belongs to bogie examination and repair system field, more particularly, to a kind of independently wheeled turn of tramcar
To frame examination and repair system.
Background technology
Tramcar is just promoted and applied at home as a kind of new mode of transportation.At present, railcar turns
It is relatively ripe to frame maintenance craft and system, but set primarily directed to the EEF bogie layout feature of railcar
Meter, the bogie of railcar typically uses steel spring using traditional wheel to the single stage suspension of, bogie, and secondary suspension is adopted
Arrange that traction electric machine uses gearbox drive with axletree using frame suspension type with air spring, traction electric machine.And tramcar vehicle
The characteristics of independent wheeled bogie has itself, such as wheel are used to the swivel wheel, the bogie primary spring that are connect using independent axes bridging
Rubber metal pad, secondary suspension use steel spring, and traction electric machine uses synchronous motor or asynchronous machine, and motor uses shaft coupling with axletree
Connection etc., therefore existing metro vehicle bogie examination and repair system can not meet that tramcar independently want by wheeled bogie maintenance
Ask.
Under above-mentioned technical background, designing a kind of tramcar, independently wheeled bogie examination and repair system is extremely necessary.
Utility model content
For the disadvantages described above or Improvement requirement of prior art, the utility model provides a kind of bogie examination and repair system,
Wherein combine tramcar independently wheeled bogie the characteristics of, respective design is applied to tramcar independently wheeled bogie
Examination and repair system, and by its key component for example circular orbit, hoisting mechanism, bogie removable unit, wheel set maintenance unit and
The structure of bogie module units and specific set-up mode are studied and designed, and tramcar independently wheeled bogie can be achieved
Efficient maintenance, have the advantages that overhaul efficiency is high, maintenance is convenient, meet synchronous motor or the tramcar of Induction Motor-Driven
The requirement of vehicle independent wheel bogie maintenance.
To achieve the above object, the utility model proposes a kind of independent wheeled bogie examination and repair system of tramcar, its
Hoisting mechanism including circular orbit, above the circular orbit and it is arranged on the circular orbit and along the circular rails
Bogie removable unit, wheel set maintenance unit and the bogie module units that road is sequentially distributed, wherein：
The bogie removable unit include being successively set on the first bogie disassembly mechanism on the circular orbit and
Second bogie disassembly mechanism, it is clear to be provided with bogie between the first bogie disassembly mechanism and the second bogie disassembly mechanism
Washing machine；
The wheel that the wheel set maintenance unit includes being successively set on the circular orbit is to rust remover and takes turns to defectoscope,
Wheel is provided between the wheel set maintenance unit and the bogie removable unit to dismounting machine.
As it is further preferred that being provided with equality of temperature assembling between the wheel set maintenance unit and bogie module units
Between, it is provided with Press Fit Device for Wheelset in equality of temperature assembling.
As it is further preferred that the examination and repair system also includes wheel repaiies unit to Xuan, the wheel repaiies unit to Xuan and is located at institute
The side of circular orbit is stated, it includes wheel to conveying rotating disc and car wheel lathe.
As it is further preferred that being additionally provided with bogie static test bed on the circular orbit.
As it is further preferred that the wheel includes wheel to defectoscope to magnaflux and wheel to ultrasonic flaw-detecting machine.
As it is further preferred that the hoisting mechanism is overhead traveling crane, it is arranged on the top of circular orbit, and and circular rails
Road keeps the headroom not less than 7m.
As it is further preferred that the first bogie disassembly mechanism and the second bogie disassembly mechanism include balance
Hang and the spanner on the balance crane.
As it is further preferred that the examination and repair system is arranged in storehouse or maintenance canopy.
In general, by the contemplated above technical scheme of the utility model compared with prior art, mainly possess with
Under technological merit：
1. the utility model research and design includes circular orbit, the hoisting mechanism above circular orbit, Yi Jishe
Bogie removable unit, wheel set maintenance unit and the bogie assembling put on circular orbit and be sequentially distributed along the circular orbit
The bogie examination and repair system of unit, it is adapted to tramcar independently wheeled bogie service requirements, it is independent that tramcar can be achieved
The streamline maintenance of wheeled bogie high efficiency, high quality, have the advantages that maintenance is convenient, workable.
Between 2. the utility model is by the way that setting equality of temperature assembles between wheel set maintenance unit and bogie module units so that
The assembling environmental condition of wheel set bearing meets equipment required precision, and is provided with Press Fit Device for Wheelset in equality of temperature assembling, realizes
Wheel is to fast and effectively assembling.
3. wheel is additionally provided with examination and repair system of the present utility model repaiies unit to Xuan, the setting of unit is repaiied to Xuan by the wheel
It can be achieved fast and effectively to repair on the line of failure wheel pair, without failure wheel is lifted into specially the special hanging apparatus of use
Equipment in place under repair, effectively improve overhaul efficiency, reduce overhaul process.
4. the utility model downstream of bogie module units on circular orbit is additionally provided with bogie static test bed,
So that the bogie ressembled is fed directly to carry out static test in bogie static test bed by circular orbit,
The assembling and test of bogie are completed in same production line, further improves overhaul efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the independent wheeled bogie examination and repair system of tramcar.
Wherein：1st, overhead traveling crane, 2, circular orbit, 3, bogie rotating disk, 4, bogie hoistable platform, 5, bogie cleaning machine,
6th, wheel is to dismounting machine, 7, wheel to rust remover, 8, wheel to magnaflux, 9, wheel to ultrasonic flaw-detecting machine, 10, Press Fit Device for Wheelset,
11st, bogie static test bed, 12, wheel to rotating disk, 13, car wheel lathe, between 14, equality of temperature assembling.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only explaining
The utility model, it is not used to limit the utility model.In addition, institute in each embodiment of the utility model disclosed below
As long as the technical characteristic being related to does not form conflict each other, can is mutually combined.
As shown in figure 1, the independent wheeled bogie examination and repair system of a kind of tramcar that the utility model embodiment provides, its
Hoisting mechanism including circular orbit 2, above the circular orbit and it is arranged on the circular orbit and along the circular rails
Bogie removable unit, wheel set maintenance unit and the bogie module units that road is sequentially distributed, wherein, circular orbit, which is realized, to be turned to
The annular conveying of frame so that the unit that the bogie of Awaiting Overhaul is passed sequentially through on track realizes dismounting, cleaning, maintenance, dress
With etc. process；The hoisting mechanism is used for the lifting and carrying of bogie, wheel pair and parts, realizes that parts are removed from this station
Transport to other stations；The bogie removable unit is used for the distribution dismounting for realizing bogie, is easy to the maintenance of each parts
With cleaning；The wheel set maintenance unit is used for the maintenance for realizing wheel pair；The bogie module units is used to realize bogie
Ressemble.By the mutual cooperation of above-mentioned unit, tramcar can be achieved, and independently wheeled bogie obtains effectively quick inspection
Repair, there is the advantages of overhaul efficiency is high, maintenance is convenient.
Each component or unit are described in detail below.
As shown in figure 1, the annular of circular orbit 2 is set, it is easy to the ring of bogie to overhaul, while maintenance can be avoided to flow
Waterline is long, reduces floor space and the space of examination and repair system, and it can be any part that can realize conveying function, such as chain
Conveyor track, conveyer belt, moving cart etc., and realize that loop wire conveys, the utility model is not construed as limiting, protection domain it
It is interior.For the ease of the conveying of bogie, bogie rotating disk 3 is provided with the circular orbit.
As shown in figure 1, the hoisting mechanism is specially overhead traveling crane 1, it is arranged on the top of circular orbit, and and circular orbit
The headroom not less than 7m is kept, so that overhead traveling crane can move in the top of circular orbit, and the parts of hoisting bogie, make
Obtain each parts and be carried to respective maintenance work area.
As shown in figure 1, bogie removable unit includes the first bogie disassembly mechanism and the second bogie disassembly mechanism, should
First bogie disassembly mechanism and the second bogie disassembly mechanism are successively set on circular orbit, and first bogie is torn open
Bogie cleaning machine 5 is provided between release mechanism and the second bogie disassembly mechanism, the bogie of Awaiting Overhaul is transported to circular rails
On road, then in turn through the first bogie disassembly mechanism, bogie cleaning machine and the second bogie disassembly mechanism, pass through first
Bogie disassembly mechanism realizes that the first time of bogie decomposes, and removes traction electric machine, is carried out subsequently into bogie cleaning machine clear
Wash, then second of decomposition of bogie is realized by the second bogie disassembly mechanism, pull down wheel pair and framework, the wheel pulled down is to defeated
The wheel set maintenance station in downstream is delivered to, the framework pulled down, framework repair work area is carried to using overhead traveling crane, is overhauled respectively.It is excellent
Choosing, the first bogie disassembly mechanism and the second bogie disassembly mechanism include balance crane and pulling on the balance crane
Hand, the dismounting of bogie is realized by spanner, naturally it is also possible to realize that bogie automation is torn open from manipulator, mechanical arm etc.
Unload.
As shown in figure 1, wheel set maintenance unit is arranged on circular orbit, it is provided with wheel between bogie removable unit
To dismounting machine 6, the wheel that the wheel set maintenance unit includes being successively set on circular orbit to rust remover 7 and is taken turns to defectoscope, its
Middle wheel includes wheel to defectoscope to magnaflux 8 and taken turns to ultrasonic flaw-detecting machine 9, under being dismantled through the second bogie disassembly mechanism
The wheel come to dismounting machine 6 through wheel to being carried out moving back wheel, and then the axle bridge of wheel pair or wheel are taken turns to being derusted in rust remover to being pushed to,
Then wheel is pushed to again to carrying out magnetic spy in magnaflux, is then pushed to wheel again to carrying out super spy in ultrasonic flaw-detecting machine.
Wherein, take turns to rust remover 7, wheel to magnaflux 8 and wheel to ultrasonic flaw-detecting machine 9 using existing conventional achievable derusting,
Magnetic spy wound, the machine of ultrasonic inspection, will not be described here, within protection domain.
For the ease of to failure wheel, to placing under repair, examination and repair system of the present utility model is additionally provided with wheel and repaiies unit to Xuan,
The wheel repaiies the downstream that unit is located at wheel set maintenance unit to Xuan, and positioned at the side of circular orbit, it includes wheel to conveying rotating disc
12 and car wheel lathe 13, the wheel is to conveying rotating disc 12 by the failure wheel after the maintenance of wheel set maintenance unit to being delivered to car wheel lathe
Xuan is carried out in 13 to repair.
For the ease of through overhauling assembling of the trailing wheel to each part, also being set between wheel set maintenance unit and bogie module units
Be equipped with equality of temperature assembling between 14, and the equality of temperature assembling in be provided with Press Fit Device for Wheelset 10, by set equality of temperature assembling between so that
The assembling environmental condition of wheel set bearing meets equipment required precision, by setting Press Fit Device for Wheelset, realizes the wheel pair after maintenance
The assembling of all parts.
Bogie module units is used to realize re-assemblying for each parts of bogie, and it can realize group to be any
The part of function, such as manipulator, mechanical arm, robot etc. are filled, the utility model is not construed as limiting, within protection domain.
In addition, for the ease of the static test of the bogie re-assemblied, it is located at bogie module units on circular orbit
Downstream be additionally provided with bogie static test bed 11, the bogie being completed push to bogie static test bed carry out it is quiet
Carry and test, after pass the test, push on follow-up bogie storage line, wherein bogie static test bed 11 is using existing normal
The static test bed of rule, will not be described here.
Independently wheeled bogie examination and repair system can be arranged in storehouse the tramcar of the utility model design, can also be set
Put in maintenance canopy, realize that bogie indoor maintenance operates.In addition, bogie examination and repair system both sides can set other maintenance
Equipment or frock.For the utility model when implementing, the size in the positioning of unit and part and workshop can be according to turning in system
It is adjusted to the maintenance workload of frame.
During practical operation, Awaiting Overhaul bogie is pushed into examination and repair system by bogie gateway (Fig. 1 A) and realizes flowing water
Line overhaul, by bogie rotating disk 3 be pushed to bogie hoistable platform 4 (the bogie hoistable platform can oscilaltion, be easy to grasp
Make worker's operation below bogie), preliminary exposition is carried out to bogie by the first bogie disassembly mechanism, turned after decomposition
Cleaned into frame push-in bogie cleaning machine 5, bogie hoistable platform 4 is pushed to after cleaning and is dismantled by the second bogie
Mechanism is decomposed again, and the framework after decomposition is carried to framework repair work area using overhead traveling crane and overhauled, and decomposes the wheel pair to get off
It is pushed to wheel dismounting machine 6 is carried out to move back wheel, the axle bridge or wheel for moving back the wheel pair after wheel are taken turns to removing in rust remover 7 to being pushed to
Rust, wheel is then pushed to again magnetic spy is carried out to magnaflux 8, be then pushed to wheel again and super spy is carried out to ultrasonic flaw-detecting machine 9,
Failure wheel is then pushed to the progress of car wheel lathe 13 Xuan to rotating disk 12 through wheel and repaiied, the wheel fixed is to being stored in being taken turns if desired for Xuan
Take turns on line；Wheel to assembling when, by take turns pair axle bridge and wheel cake be transported to equality of temperature assembling between 14 assemble after, push to bogie
Realize that framework and one or two is the assembling of spring and other parts so as to completing to turn to by bogie module units in hoistable platform 4
The assembling of frame, the bogie being completed pushes to bogie static test bed 11 and carries out static test, after pass the test, push
To follow-up bogie storage line, wherein, take turns to manually pushing, other parts are carried by overhead traveling crane lifting.
As it will be easily appreciated by one skilled in the art that preferred embodiment of the present utility model is the foregoing is only, not
To limit the utility model, any modification of all made within spirit of the present utility model and principle, equivalent substitution and change
Enter, should be included within the scope of protection of the utility model.
Claims (8)
1. the independent wheeled bogie examination and repair system of a kind of tramcar, it is characterised in that including circular orbit, located at the circular rails
Hoisting mechanism above road and the bogie for being arranged on the circular orbit and being sequentially distributed along the circular orbit are dismantled single
Member, wheel set maintenance unit and bogie module units, wherein：
The bogie removable unit includes the first bogie disassembly mechanism and second being successively set on the circular orbit
Bogie disassembly mechanism, bogie cleaning is provided between the first bogie disassembly mechanism and the second bogie disassembly mechanism
Machine；
The wheel that the wheel set maintenance unit includes being successively set on the circular orbit is to rust remover and wheel to defectoscope, the wheel
To being provided with wheel between maintenance unit and the bogie removable unit to dismounting machine.
2. the independent wheeled bogie examination and repair system of tramcar as claimed in claim 1, it is characterised in that the wheel set maintenance
It is provided between unit and bogie module units between equality of temperature assembling, Press Fit Device for Wheelset is provided with equality of temperature assembling.
3. the independent wheeled bogie examination and repair system of tramcar as claimed in claim 1 or 2, it is characterised in that the maintenance
System also includes wheel and repaiies unit to Xuan, and the wheel repaiies the side that unit is located at the circular orbit to Xuan, and it includes wheel and conveying is turned
Disk and car wheel lathe.
4. the independent wheeled bogie examination and repair system of tramcar as claimed in claim 1 or 2, it is characterised in that the annular
Bogie static test bed is additionally provided with track.
5. the independent wheeled bogie examination and repair system of tramcar as claimed in claim 4, it is characterised in that the wheel is to flaw detection
Machine includes wheel to magnaflux and wheel to ultrasonic flaw-detecting machine.
6. the independent wheeled bogie examination and repair system of tramcar as claimed in claim 5, it is characterised in that the hoisting mechanism
For overhead traveling crane, it is arranged on the top of circular orbit, and keeps the headroom not less than 7m with circular orbit.
7. the independent wheeled bogie examination and repair system of tramcar as claimed in claim 6, it is characterised in that described first turns to
Frame disassembly mechanism and the second bogie disassembly mechanism include balance crane and the spanner on the balance crane.
8. the independent wheeled bogie examination and repair system of tramcar as claimed in claim 7, it is characterised in that the examination and repair system
It is arranged in storehouse or maintenance canopy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720864700.4U CN206984013U (en) | 2017-07-17 | 2017-07-17 | A kind of independent wheeled bogie examination and repair system of tramcar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720864700.4U CN206984013U (en) | 2017-07-17 | 2017-07-17 | A kind of independent wheeled bogie examination and repair system of tramcar |
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| Publication Number | Publication Date |
|---|---|
| CN206984013U true CN206984013U (en) | 2018-02-09 |
Family
ID=61405099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720864700.4U Active CN206984013U (en) | 2017-07-17 | 2017-07-17 | A kind of independent wheeled bogie examination and repair system of tramcar |
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| CN (1) | CN206984013U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110153672A (en) * | 2019-06-12 | 2019-08-23 | 中国神华能源股份有限公司 | Examination and repair system for bogie and the repair method for bogie |
| CN110182233A (en) * | 2019-06-12 | 2019-08-30 | 中国神华能源股份有限公司 | Inspection and repair of carbody system |
| CN111874034A (en) * | 2020-07-16 | 2020-11-03 | 中铁第四勘察设计院集团有限公司 | Bogie maintenance process and system based on component cleaning center |
| CN117340631A (en) * | 2023-12-05 | 2024-01-05 | 成都中车轨道装备有限公司 | Bogie overhaul production line and bogie overhaul method |
-
2017
- 2017-07-17 CN CN201720864700.4U patent/CN206984013U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110153672A (en) * | 2019-06-12 | 2019-08-23 | 中国神华能源股份有限公司 | Examination and repair system for bogie and the repair method for bogie |
| CN110182233A (en) * | 2019-06-12 | 2019-08-30 | 中国神华能源股份有限公司 | Inspection and repair of carbody system |
| CN111874034A (en) * | 2020-07-16 | 2020-11-03 | 中铁第四勘察设计院集团有限公司 | Bogie maintenance process and system based on component cleaning center |
| CN117340631A (en) * | 2023-12-05 | 2024-01-05 | 成都中车轨道装备有限公司 | Bogie overhaul production line and bogie overhaul method |
| CN117340631B (en) * | 2023-12-05 | 2024-02-27 | 成都中车轨道装备有限公司 | Bogie overhaul production line and bogie overhaul method |
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