CN100534890C - Bridge type lifting composite device for car body transportation - Google Patents

Bridge type lifting composite device for car body transportation Download PDF

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Publication number
CN100534890C
CN100534890C CNB200610096413XA CN200610096413A CN100534890C CN 100534890 C CN100534890 C CN 100534890C CN B200610096413X A CNB200610096413X A CN B200610096413XA CN 200610096413 A CN200610096413 A CN 200610096413A CN 100534890 C CN100534890 C CN 100534890C
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crane
bridge
car body
frame
type lifting
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CN1927691A (en
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王树生
王浩然
周道明
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JIANGSU SUSHENG AUTOMATION EQUIPMENT CO Ltd
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Abstract

本发明涉及的是一种用于铁道车辆车体在生产,检修输送过程的桥式起吊型复合装置,其特征是天车机架上的轨道连接在天车机架中的主梁上,桥式起吊行车通过其走轮安装在天车机架的轨道上,桥式起吊行车上的电动葫芦安装在桥式起吊行车的主梁上,滑动吊板用滚动连接在天车机架中的主梁上。优点:解决了传统天车在自由度上的局限,用天车输送,滑动吊板扩展,形成一系列空间立体输送,使火车车体形成流水的自动化检修作业,利用天车转动车体,将火车车体吊起,通过天车的多自由度运行,实现在空间中方便,快捷的输送火车车体。

Figure 200610096413

The invention relates to a bridge-type lifting compound device used in the production, maintenance and transportation of railway vehicle bodies, which is characterized in that the rails on the crane frame are connected The overhead crane is installed on the track of the crane frame through its running wheels, the electric hoist on the bridge crane is installed on the main beam of the bridge crane, and the sliding suspension plate is connected to the main beam in the crane frame by rolling. on the beam. Advantages: It solves the limitation of the degree of freedom of the traditional crane, transports with the crane, and expands the sliding hanging plate to form a series of three-dimensional transportation, so that the train body can form an automatic maintenance operation of flowing water. The train car body is hoisted, and the multi-degree-of-freedom operation of the crane realizes the convenient and fast transportation of the train car body in space.

Figure 200610096413

Description

一种用于车体输送的桥式起吊型复合装置 A bridge-type lifting compound device for vehicle body transportation

技术领域 technical field

本发明涉及的是一种用于铁道车辆车体在生产,检修输送过程中,为方便车体的翻转检修和车间里的自动化输送,而使用的一种用于车体输送的桥式起吊型复合装置。属于输送设备技术领域。The present invention relates to a bridge-type hoisting type used for car body transportation in order to facilitate the overturning and maintenance of the car body and the automatic transportation in the workshop during the production, maintenance and transportation of the railway vehicle body. Composite device. It belongs to the technical field of conveying equipment.

背景技术 Background technique

现有的火车车体检修,基本上是台位式原始的人工检修。在这种状态下对火车车体的检修,车体上的所有部件的拆、卸以及组装、焊修都是在同一个位置上完成的。台位式原始的人工检修显然它的检修质量是无法保证的。台位式原始的人工检修也是无法实现流水作业,从而无法提高工效,相反还有较多的物力人力浪费。它不但效率低下,而且成本也居高不下。台位式原始的人工检修,在实际操作过程中时有不安全事件发生,事故的出现,不但会造成停工现象,而且也会有伤及操作人员。Existing train body overhaul is basically the original manual overhaul of bench type. In this state, the overhauling of the train car body, the dismantling, dismounting, assembly and welding repair of all parts on the car body are all completed at the same position. The original manual inspection of the table type obviously cannot guarantee the quality of its inspection. The original manual maintenance of the bench type is also unable to realize the flow operation, so that the work efficiency cannot be improved. On the contrary, there is a lot of waste of material and manpower. Not only is it inefficient, but it is also costly. In the original manual maintenance of the bench type, unsafe incidents often occur during the actual operation process. The occurrence of accidents will not only cause shutdowns, but also cause injuries to operators.

发明内容 Contents of the invention

本发明的目的在于针对上述存在的缺陷,针对车体沉重,巨大的特点,从实际出发,提出一种用于车体输送的桥式起吊型复合装置。利用天车起吊,并根据这种特定天车的多自由度,进行各个方向的输送,在大型的输送领域中,实现自动流水线式的生产环境。并可有效克服现有技术中火车车体检修中存在的效率低下,不容易翻转等缺陷。The object of the present invention is to address the above-mentioned defects and to propose a bridge-type lifting compound device for vehicle body transportation based on the fact that the vehicle body is heavy and huge. The crane is used for hoisting, and according to the multi-degrees of freedom of this specific crane, it is transported in all directions, and in the large-scale transportation field, an automatic assembly line production environment is realized. And can effectively overcome the defects such as inefficiency existing in the maintenance of the train car body in the prior art, not easy to turn over and the like.

本发明的技术解决方案:其特征是天车机架上的轨道连接在天车机架中的主梁上,桥式起吊行车通过其走轮安装在天车机架的轨道上,桥式起吊行车上的电动葫芦安装在桥式起吊行车的主梁上,滑动吊板用滚动连接安装在天车机架中的主梁上;所述的桥式起吊行车由两主梁和两横梁焊接组成,其中的横梁的两端分别装有轴承箱和走轮,该横梁与轴承箱用螺栓连接,主梁上带有工字钢轨道,桥式起吊行车上的四个葫芦安装在两轨道上。The technical solution of the present invention: it is characterized in that the track on the crane frame is connected to the main girder in the crane frame, and the bridge-type hoisting crane is installed on the track of the crane frame through its running wheels, and the bridge-type hoist The electric hoist on the crane is installed on the main girder of the bridge crane, and the sliding suspension plate is installed on the main girder in the crane frame with a rolling connection; the bridge crane is composed of two main girders and two beams welded , the two ends of the beam are respectively equipped with a bearing box and a running wheel, the beam and the bearing box are connected by bolts, the main beam has an I-shaped steel track, and the four hoists on the bridge crane are installed on the two tracks.

所述的天车机架,其结构是横梁和主梁相焊接,用轴承箱安装走轮,The structure of the crane frame is that the crossbeam and the main beam are welded together, and the bearing box is used to install the running wheels.

上述方案是将输送天车的机架安装在厂房的牛腿上,利用牛腿的轨道,使机架可以纵向移动,再利用机架上主梁的轨道,将桥式起吊行车利用轨道和滚轮配合安装在机架主梁上面,来进行横向运动,起吊行车主梁上安装四个葫芦,可四点吊起车体,在起吊行车安装位置的轨道上安装滑动吊板,上面可安装扩展的专用设备和作为车体起吊后的护板。The above scheme is to install the frame of the conveying crane on the corbel of the factory building, use the track of the corbel to make the frame move longitudinally, and then use the track of the main girder on the frame to use the rail and rollers for the bridge crane It is installed on the main beam of the frame to carry out lateral movement. Four hoists are installed on the main beam of the hoisting crane, which can lift the car body at four points. A sliding hanging plate is installed on the track at the installation position of the hoisting crane, and an extended hoist can be installed on it. Special equipment and as a guard plate after the car body is hoisted.

本发明的优点:利用专用的天车结构解决传统天车在自由度上的局限,在火车车体的输送领域中,可用本设备安装在火车制造,检修等厂房内,利用专用天车输送,滑动吊板扩展,形成一些列空间的立体输送领域,形成自动化的流水生产线,提高了效率,节省了人力。The advantages of the present invention: use the special crane structure to solve the limitation of the degree of freedom of the traditional crane, in the field of transporting the train car body, the equipment can be installed in the train manufacturing, maintenance and other workshops, and the special crane can be used to transport, The extension of the sliding hanging plate forms a three-dimensional conveying field of a series of spaces, forming an automated assembly line, which improves efficiency and saves manpower.

附图说明 Description of drawings

附图1是桥式起吊型复合装置的结构示意图。Accompanying drawing 1 is the structure schematic diagram of bridge type lifting compound device.

图中的1是走轮,2是横梁,3是主梁,4是轨道,5是桥式起吊行车,6是起吊行车上的葫芦,7是滑动吊板。Among the figure, 1 is a running wheel, 2 is a beam, 3 is a main girder, 4 is a track, 5 is a bridge crane, 6 is a hoist on the crane, and 7 is a sliding hanging plate.

具体实施方式 Detailed ways

对照附图1,其结构是天车机架上的轨道4焊接连接在天车机架中的主梁3上,桥式起吊行车5通过其走轮安装在天车机架的轨道4上,可自由移动,桥式起吊行车5上的电动葫芦6安装在桥式起吊行车5的主梁3上,滑动吊板7利用滚动连接并安装在天车机架中的主梁3上,整个吊板可覆盖桥式起吊行车5的起吊范围。所述的天车机架,其结构是横梁2和主梁3相焊接,用轴承箱安装走轮1。With reference to accompanying drawing 1, its structure is that the rail 4 on the crane frame is welded and connected on the main girder 3 in the crane frame, and the bridge-type hoisting crane 5 is installed on the rail 4 of the crane frame by its running wheels, It can move freely, the electric hoist 6 on the bridge crane 5 is installed on the main beam 3 of the bridge crane 5, the sliding suspension plate 7 is connected by rolling and installed on the main beam 3 in the crane frame, the whole crane The plate can cover the hoisting range of the overhead traveling crane 5 . The structure of the crown block frame is that the beam 2 and the main beam 3 are welded together, and the running wheel 1 is installed with a bearing box.

所述的桥式起吊行车5的结构是由两主梁和两横梁焊接组成,该横梁的两端分别装有轴承箱和走轮,轴承箱与横梁用螺栓连接,走轮与轴承箱以轴配合的形式连接,走轮在轨道上行走时,带动横梁和主梁前进.,主梁上带有工字钢轨道,桥式起吊行车上5的四个葫芦6安装在两轨道上,利用葫芦卷扬,钢丝绳起吊的方式,起吊重物。The structure of the bridge crane 5 is composed of two main girders and two crossbeams welded together. The two ends of the crossbeam are respectively equipped with a bearing box and a running wheel. The bearing box and the crossbeam are connected by bolts. It is connected in a coordinated form. When the traveling wheel walks on the track, it drives the beam and the main beam to move forward. The main beam has an I-shaped steel track, and the four hoists 6 of the bridge crane 5 are installed on the two tracks. Hoisting, the way of wire rope hoisting, lifting heavy objects.

所述的桥式起吊行车上的葫芦6是由卷筒,钢丝绳,走轮和行走起吊电机组成,行走电机可以带动走轮转动,使葫芦在主梁的工字钢上行走,行走起吊电机接卷筒,卷筒接钢丝绳。工作时,行走起吊电机带动卷筒转动,伸缩钢丝绳,可以起吊重物。The hoist 6 on the bridge crane crane is composed of a reel, a wire rope, a traveling wheel and a traveling lifting motor. The reel is connected with the steel wire rope. When working, the walking lifting motor drives the reel to rotate, and the telescopic steel wire rope can lift heavy objects.

所述的滑动吊板7是一块焊接组成的钢板,两端安装有走轮,可在轨道上滑动,钢板可以承接重物,并可安装一定的专机设备。Described sliding suspension plate 7 is the steel plate that a welding forms, and two ends are equipped with traveling wheel, can slide on track, and steel plate can bear heavy object, and certain special machine equipment can be installed.

工作时,当需要起吊车体时,滑动吊板先利用其上的滚轮滚动移开,将起吊位置留出,桥式起吊行车上的四个葫芦利用钢丝绳起吊车体的四点,起吊上来后,滑动板移回,天车可根据其的多自由度,将车体横向或纵向移动到需要输送的位置操作。During work, when the car body needs to be lifted, the sliding suspension plate is first rolled away by the rollers on it to leave the lifting position, and the four hoists on the bridge crane use steel wire ropes to lift the four points of the car body. , the sliding plate moves back, and the crane can move the car body horizontally or vertically to the position that needs to be transported according to its multiple degrees of freedom.

Claims (4)

1、一种用于车体输送的桥式起吊型复合装置,其特征是天车机架上的轨道连接在天车机架中的主梁(3)上,桥式起吊行车(5)通过其走轮安装在天车机架的轨道(4)上,桥式起吊行车(5)上的电动葫芦(6)安装在桥式起吊行车的主梁上,滑动吊板(7)用滚动连接安装在天车机架中的主梁(3)上;所述的桥式起吊行车(5)由两主梁和两横梁焊接组成,其中的横梁的两端分别装有轴承箱和走轮,该横梁与轴承箱用螺栓连接,主梁上带有工字钢轨道,桥式起吊行车(5)上的四个葫芦(6)安装在两轨道上。1. A bridge-type lifting compound device for car body transportation, characterized in that the rails on the crane frame are connected to the main girder (3) in the crane frame, and the bridge-type crane (5) passes through The running wheels are installed on the track (4) of the crane frame, the electric hoist (6) on the bridge crane (5) is installed on the main beam of the bridge crane, and the sliding suspension plate (7) is connected by rolling Installed on the main girder (3) in the crane frame; the bridge crane (5) is composed of two main girders and two beams welded, and the two ends of the beam are equipped with bearing boxes and running wheels respectively, This crossbeam is connected with bearing box with bolt, has I-beam track on the main beam, and four gourds (6) on the bridge type hoisting trolley (5) are installed on two tracks. 2、根据权利要求1所述的一种用于车体输送的桥式起吊型复合装置,其特征是所述的天车机架,其结构是横梁(2)和主梁(3)相焊接,用轴承箱安装走轮(1)。2. A bridge-type lifting compound device for car body transportation according to claim 1, characterized in that the crane frame is constructed by welding the beam (2) and the main beam (3) , Install the running wheel (1) with the bearing box. 3、根据权利要求1所述的一种用于车体输送的桥式起吊型复合装置,其特征是所述的桥式起吊行车上的葫芦是由卷筒、钢丝绳、走轮和行走起吊电机组成,其中行走起吊电机接走轮、卷筒,卷筒接钢丝绳。3. A bridge-type lifting compound device for vehicle body transportation according to claim 1, characterized in that the hoist on the bridge-type lifting crane is composed of a reel, a wire rope, a traveling wheel and a walking lifting motor Composition, wherein the walking lifting motor is connected to the traveling wheel and the reel, and the reel is connected to the steel wire rope. 4、根据权利要求1所述的一种用于车体输送的桥式起吊型复合装置,其特征是所述的滑动吊板是一块焊接组成的钢板,两端安装有走轮。4. A bridge-type lifting compound device for vehicle body transportation according to claim 1, characterized in that the sliding suspension plate is a welded steel plate, and running wheels are installed at both ends.
CNB200610096413XA 2006-09-25 2006-09-25 Bridge type lifting composite device for car body transportation Expired - Fee Related CN100534890C (en)

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Application Number Priority Date Filing Date Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101291043B (en) * 2008-06-12 2011-09-28 江苏镇安电力设备有限公司 Special transfer vehicle for handcart of electrical cabinet
CN103588101B (en) * 2013-10-28 2015-03-18 典发食品(苏州)有限公司 Crane with balancing device
CN104876119A (en) * 2014-02-27 2015-09-02 象王重工股份有限公司 Connection structure of main beam and end beam of bridge type crane

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