CN104972705A - Preparation method of tatami - Google Patents
Preparation method of tatami Download PDFInfo
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- CN104972705A CN104972705A CN201410132728.XA CN201410132728A CN104972705A CN 104972705 A CN104972705 A CN 104972705A CN 201410132728 A CN201410132728 A CN 201410132728A CN 104972705 A CN104972705 A CN 104972705A
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- fabric
- tatami
- polyster fibre
- manufacture method
- polyester fiber
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Abstract
The invention discloses a preparation method of tatami. The preparation method comprises the following steps: selecting fabric raw materials and particularly selecting 144F/75D polyester fiber and 96F/36F polyester fiber as surface layer raw materials and selecting 36F/75D-100D polyester fiber as a bottom filament raw material, wherein the 144F/75D polyester fiber and the 96F/36F polyester fiber respectively account for 50% of the surface layer raw material by mass; weaving the raw materials on a warp knitting machine so as to obtain gray cloth; pre-shaping the gray cloth, dying the gray cloth in a jar; circularly baking the cloth to dry the dyed gray cloth; carrying out polar fleece on the fabric; shaping the fabric to obtain the finished fabric product; and adhering the finished fabric product to an EVA foam plate via hot adhesive to form a tatami. Compared with the prior art, the tatami prepared by the method provided by the invention has the advantage that the fabric is full in polar fleece grains, is clear in particle texture, resists pilling, and has good abrasion resistance and lodging resistance.
Description
Technical field
The invention belongs to technical field of terylene fiber products, particularly relate to a kind of manufacture method of tatami.
Background technology
Fabric on tatami on current market is not wear-resisting, and not resistant to lodging, As time goes on fabric is easily worn, and loses its original pliability and comfortableness.
Summary of the invention
For solving the problem, the invention provides a kind of manufacture method of tatami, the method processing step is reasonable, and the fabric particle utilizing the method to manufacture is full, has better wearability and lodging resistance.
Wherein, this manufacture method comprises the following steps:
Textile is selected, choose 144F/75D polyster fibre and 96F/36F polyster fibre as face stock, wherein, described 144F/75D polyster fibre and described 96F/36F polyster fibre respectively account for 50% of described face stock mass percent, and choosing 36F/75D-100D polyster fibre is end silk raw material;
Weave, silk raw material at the bottom of described 144F/75D polyster fibre and described 96F/36F polyster fibre face stock and described 36F/75D-100D polyster fibre is weaved on tricot machine, obtains embryo cloth;
Fabric pre-setting, by described embryo cloth pre-setting, the temperature in described fabric pre-setting step is 80 DEG C, and the speed of a motor vehicle is 60m/min;
Textile dyeing, enters cylinder dyeing by described embryo cloth;
Fabric loop dries, and is dried by dyeing embryo cloth, and the time that described ring dries is 25 ~ 30min;
Fabric shakes grain, and the time is 30min;
Article is shaped;
By finished textile product by PUR formation tatami bonding with eva foam plate.
As a further improvement on the present invention, the time of described fabric dyeing step is 3.5 hours, and temperature is 175 ~ 180 DEG C.
As a further improvement on the present invention, in described fabric dyeing step, add anti-soft dose, smooth agent and coloring agent, wherein, described anti-soft dose accounts for 3% of dye liquor percentage by weight, and described smooth agent accounts for 4% of dye liquor percentage by weight.
As a further improvement on the present invention, the temperature of described article sizing is 180 ~ 200 DEG C, and the speed of a motor vehicle is 50m/min.
As a further improvement on the present invention, the grammes per square metre of the fabric after finished product sizing is 260 ~ 265g/m
2, Mao Gaowei 1.5mm.
As a further improvement on the present invention, described PUR is polyamide (PA) or polyester (PES) or polyethylene (LOPE and HDPE) or polyesteramide (PEA).
Compared with prior art, utilize method of the present invention produced tatami fabric particle full, grain texture is clear, anti pilling, has good wearability and lodging resistance.
Accompanying drawing explanation
Fig. 1 is tatami method of producing fabric flow chart of steps in an embodiment of the present invention.
Fig. 2 is the photo of the tatami utilizing manufacture method of the present invention to produce.
Detailed description of the invention
Describe the present invention below with reference to detailed description of the invention shown in the drawings.But these embodiments do not limit the present invention, the structure that those of ordinary skill in the art makes according to these embodiments, method or conversion functionally are all included in protection scope of the present invention.
Shown in ginseng Fig. 1, for the manufacture method flow chart of steps of tatami in an embodiment of the present invention, the method is first manufacture tatami fabric, again by finished textile product by PUR formation tatami bonding with eva foam plate, again described tatami is cut into required shape, wherein, the manufacture method of tatami fabric comprises the following steps:
S1, textile are selected, choose 144F/75D polyster fibre and 96F/36F polyster fibre as face stock, wherein, described 144F/75D polyster fibre and described 96F/36F polyster fibre respectively account for 50% of described face stock mass percent, and choosing 36F/75D-100D polyster fibre is end silk raw material.
S2, to weave, silk raw material at the bottom of 144F/75D polyster fibre and 96F/36F polyster fibre face stock and 36F/75D-100D polyster fibre is weaved on tricot machine, obtains embryo cloth;
S3, fabric pre-setting, by described embryo cloth pre-setting, it is 80 DEG C that the temperature in this step controls, and the speed of a motor vehicle is 60m/min, obtains embryo cloth.
S4, textile dyeing, embryo cloth is entered cylinder dyeing, dyeing time is 3.5 hours, and temperature is 175 ~ 180 DEG C, obtains dyeing embryo cloth.In this step, need add water in dye vat, anti-soft dose, smooth agent and coloring agent etc. are as dye liquor, and wherein, described anti-soft dose accounts for 3% of dye liquor percentage by weight, and described smooth agent accounts for 4% of dye liquor percentage by weight.
S5, fabric loop dry, and are dried by dyeing embryo cloth, and it is 25 ~ 30min that ring dries the time.
S6, fabric shake grain, and the time is 30min.
S7, article are shaped, and at 180 ~ 200 DEG C, the speed of a motor vehicle is carry out finished product sizing under the condition of 50m/min to obtain required tatami fabric.
Be 260 ~ 265g/m by the produced tatami fabric weight of said method
2, Mao Gaowei 1.5mm, fabric particle is full, grain texture clear (ginseng Fig. 2).
After S8, the manufacture of tatami fabric complete, then by finished textile product by PUR formation tatami bonding with eva foam plate.Wherein, described PUR is polyamide (PA) or polyester (PES) or polyethylene (LOPE and HDPE) or polyesteramide (PEA).
Arbitrary shape can be cut into as required according to the tatami of above-mentioned steps manufacture, in the present embodiment, tatami is cut into zigzag fashion as shown in Figure 2, the tatami of this shape can be used to the tatami of free splicing composition different area size, to receive convenient simultaneously, monolithic storage can be splitted into time no, save space, facilitate reuse next time.
Be to be understood that, although this description is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should by description integrally, technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.
A series of detailed description listed is above only illustrating for feasibility embodiment of the present invention; they are also not used to limit the scope of the invention, all do not depart from the skill of the present invention equivalent implementations done of spirit or change all should be included within protection scope of the present invention.
Claims (6)
1. a manufacture method for tatami, is characterized in that, comprises the following steps:
Textile is selected, choose 144F/75D polyster fibre and 96F/36F polyster fibre as face stock, wherein, described 144F/75D polyster fibre and described 96F/36F polyster fibre respectively account for 50% of described face stock mass percent, and choosing 36F/75D-100D polyster fibre is end silk raw material;
Weave, silk raw material at the bottom of described 144F/75D polyster fibre and described 96F/36F polyster fibre face stock and described 36F/75D-100D polyster fibre is weaved on tricot machine, obtains embryo cloth;
Fabric pre-setting, by described embryo cloth pre-setting, the temperature in described fabric pre-setting step is 80 DEG C, and the speed of a motor vehicle is 60m/min;
Textile dyeing, enters cylinder dyeing by described embryo cloth;
Fabric loop dries, and is dried by dyeing embryo cloth, and the time that described ring dries is 25 ~ 30min;
Fabric shakes grain, and the time is 30min;
Article is shaped;
By finished textile product by PUR formation tatami bonding with eva foam plate.
2. the manufacture method of tatami according to claim 1, is characterized in that, the time of described fabric dyeing step is 3.5 hours, and temperature is 175 ~ 180 DEG C.
3. the manufacture method of tatami according to claim 1, is characterized in that, in described fabric dyeing step, add anti-soft dose, smooth agent and coloring agent, wherein, described anti-soft dose accounts for 3% of dye liquor percentage by weight, and described smooth agent accounts for 4% of dye liquor percentage by weight.
4. the manufacture method of tatami according to claim 1, is characterized in that, the temperature of described article sizing is 180 ~ 200 DEG C, and the speed of a motor vehicle is 50m/min.
5. the manufacture method of tatami according to claim 1, is characterized in that, the grammes per square metre of the fabric after finished product sizing is 260 ~ 265g/m
2, Mao Gaowei 1.5mm.
6. the manufacture method of tatami according to claim 1, is characterized in that, described PUR is polyamide (PA) or polyester (PES) or polyethylene (LOPE and HDPE) or polyesteramide (PEA).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410132728.XA CN104972705B (en) | 2014-04-03 | 2014-04-03 | The manufacture method of tatami |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410132728.XA CN104972705B (en) | 2014-04-03 | 2014-04-03 | The manufacture method of tatami |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104972705A true CN104972705A (en) | 2015-10-14 |
| CN104972705B CN104972705B (en) | 2017-03-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410132728.XA Active CN104972705B (en) | 2014-04-03 | 2014-04-03 | The manufacture method of tatami |
Country Status (1)
| Country | Link |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05162226A (en) * | 1991-12-13 | 1993-06-29 | Toray Ind Inc | Block structure having leaf-like nap |
| CN200941945Y (en) * | 2006-04-29 | 2007-09-05 | 福建福联精编有限公司 | Tatami bed |
| CN101538770A (en) * | 2009-03-04 | 2009-09-23 | 常熟市欣鑫经纬编有限公司 | Terylene coral fleece blanket fabrics and processing method thereof |
-
2014
- 2014-04-03 CN CN201410132728.XA patent/CN104972705B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05162226A (en) * | 1991-12-13 | 1993-06-29 | Toray Ind Inc | Block structure having leaf-like nap |
| CN200941945Y (en) * | 2006-04-29 | 2007-09-05 | 福建福联精编有限公司 | Tatami bed |
| CN101538770A (en) * | 2009-03-04 | 2009-09-23 | 常熟市欣鑫经纬编有限公司 | Terylene coral fleece blanket fabrics and processing method thereof |
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| Publication number | Publication date |
|---|---|
| CN104972705B (en) | 2017-03-15 |
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