CN104962815A - High magnetic induction oriented silicon steel and manufacturing method thereof - Google Patents

High magnetic induction oriented silicon steel and manufacturing method thereof Download PDF

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CN104962815A
CN104962815A CN201510413191.9A CN201510413191A CN104962815A CN 104962815 A CN104962815 A CN 104962815A CN 201510413191 A CN201510413191 A CN 201510413191A CN 104962815 A CN104962815 A CN 104962815A
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annealing
silicon steel
temperature
magnetic induction
oriented silicon
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CN104962815B (en
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刘海涛
宋红宇
张宝光
安灵子
刘文强
赵士淇
王银平
曹光明
李成刚
刘振宇
王国栋
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Northeastern University China
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Abstract

The invention relates to high magnetic induction oriented silicon steel and a manufacturing method thereof. The silicon steel comprises the following components in percentage by mass: 0.01-0.08% of C, 2.8-3.4% of Si, 0.02-0.30% of Mn, 0.010-0.04% of S, 0.005-0.05% of Als, 0.003-0.010% of N, 0.005-0.5% of TI, 0-0.6% of Cu, 0-0.2% of Sn, less than 0.004% of O, less than 0.01% of P and the balance of Fe. The manufacturing method comprises the following steps: (1) smelting molten steel; (2) carrying out continuous casting by adopting a twin-roll strip continuous casting device to obtain a cast strip; (3) cooling and then carrying out hot rolling, and then cooling and coiling; (4) carrying out normalizing annealing on a hot rolled coil, and carrying out controlled cooling to room temperature; (5) carrying out acid washing and then cold rolling, then carrying out decarburizing, and coating an annealing isolation agent; (6) annealing at high temperature, and then carrying out purification annealing. The manufacturing method disclosed by the invention is simple and effective and has the characteristics of short process, easiness in control and low energy consumption; the silicon steel has excellent properties.

Description

A kind of high magnetic induction grain-oriented silicon steel and manufacture method thereof
Technical field
The invention belongs to electrical steel and manufacture field, be specifically related to a kind of high magnetic induction grain-oriented silicon steel and manufacture method thereof.
Background technology
Oriented silicon steel silicon content is about 3%(massfraction), be made up of single Gauss's orientation ({ 110}<001>) crystal grain, along roll very high to magnetic strength during magnetization, iron loss is very low, mainly for the production of transformer core; According to the height of magnetic strength, oriented silicon steel can be divided into common orientation silicon steel (CGO) and high magnetic induction grain-oriented silicon steel (Hi-B) two class, and the magnetic strength of high magnetic induction grain-oriented silicon steel is higher, iron loss is lower.
Current high magnetic induction grain-oriented silicon steel Production Flow Chart is: smelting → secondary refining and alloying → continuous casting → heating → hot rolling → normalizing → pickling → cold rolling → decarburizing annealing → apply with MgO are annealing separating agent → high temperature annealing → smooth stretching annealing → coating insulating layer → laser treatment → shearing, the packaging of main component; There is wretched insufficiency in current high magnetic induction grain-oriented silicon steel manufacture method: complex manufacturing, and Production Flow Chart is long, and cost is very high; In order to make the abundant solid solution of inhibitor, continuously cast bloom needs to heat in special-purpose high temperature process furnace, and the highest need of temperature reach 1400 DEG C, and because Heating temperature is high, scaling loss serious, process furnace needs frequent repairing, and utilization ratio is very low; Meanwhile, also there is the shortcomings such as product defects is many, lumber recovery is low, energy consumption is large, environmental pollution is serious in current manufacture method; Along with the objective demand of energy-saving and emission-reduction is more urgent, how to simplify high magnetic induction grain-oriented silicon steel production technique, reduce energy consumption, decreasing pollution, reduces costs, and becomes the target that metallargist pursues.
Summary of the invention
The object of this invention is to provide a kind of high magnetic induction grain-oriented silicon steel and manufacture method thereof, by the advantage and potential of twin-roll thin strip continuous casting technology in the regulation and control of oriented silicon steel tissue, texture and inhibitor, adopt new chemical composition design, obtain high magnetic induction oriented silicon steel, there is the feature of technique short route, easy to control, less energy-consumption simultaneously.
The composition of high magnetic induction grain-oriented silicon steel of the present invention is by mass percentage: C 0.01 ~ 0.08%, Si 2.8 ~ 3.4%, Mn 0.02 ~ 0.30%, S 0.010 ~ 0.04%, Als 0.005 ~ 0.05%, N 0.003 ~ 0.010%, Ti 0.005 ~ 0.5%, Cu 0 ~ 0.6%, Sn 0 ~ 0.2%, O<0.004%, P<0.01%, surplus is Fe.
The magnetic strength B of above-mentioned high magnetic induction grain-oriented silicon steel 8be 1.88 ~ 1.94T.
The iron loss P of above-mentioned high magnetic induction grain-oriented silicon steel 17/50be 0.95 ~ 1.03W/kg.
The thickness of above-mentioned high magnetic induction grain-oriented silicon steel is at 0.20 ~ 0.35mm.
The manufacture method of high magnetic induction grain-oriented silicon steel of the present invention is carried out according to the following steps:
1, by set component smelting molten steel, composition is by mass percentage: C 0.01 ~ 0.08%, Si 2.8 ~ 3.4%, Mn 0.02 ~ 0.30%, S 0.01 ~ 0.04%, Als 0.005 ~ 0.05%, N 0.003 ~ 0.010%, Ti 0.005 ~ 0.5%, Cu 0 ~ 0.6%, Sn 0 ~ 0.2%, O<0.004%, P<0.01%, surplus is Fe;
2, twin-roll thin strip continuous casting device is adopted, molten steel is poured in the cavity that is made up of two crystallization rolls and two pieces of side seal boards through tundish and forms molten bath, controlling molten bath upper surface superheating temperature is 10 ~ 70 DEG C, molten steel in molten bath solidifies along with the rotation of crystallization roll and derives with the speed of 20 ~ 80m/min, obtains Cast Strip;
3, Cast Strip is through cooling unit to carry out hot rolling after the cooling of the speed of 20 ~ 100 DEG C/s, and start rolling temperature is 900 ~ 1150 DEG C, and hot rolling draft is 15 ~ 50%, and finishing temperature, more than 850 DEG C, is cooled to less than 650 DEG C with the speed of 20 ~ 100 DEG C/s after hot rolling and batches;
4, hot rolled coil is carried out one section of normalizing annealing or two sections of normalizing annealings; The temperature of one section of normalizing method is 900 ~ 1150 DEG C, and the time is 1 ~ 10min; The high temperature section temperature of two sections of normalizing methods is 1050 ~ 1150 DEG C, and the time is 1 ~ 5min, and the temperature of low-temperature zone is 900 ~ 1050 DEG C, and the time is 1 ~ 5min; Carry out controlled cooling model after normalizing process, speed of cooling is 5 ~ 50 DEG C/s, is cooled to normal temperature and obtains normalizing plate;
5, scale on surface is removed in the pickling of normalizing plate, then carry out cold rolling, cold rolling draft is 80 ~ 95%, then carries out decarburizing annealing, and temperature is 800 ~ 900 DEG C, and the time is 3 ~ 10min, then the plate surface coating annealing separating agent after decarburizing annealing;
6, the sheet material of coating annealing separating agent is heated to 800 ± 10 DEG C, then be warming up to 1200 ± 10 DEG C with the speed of 10 ~ 30 DEG C/h and complete high temperature annealing, at least 20h is incubated again at 1200 ± 10 DEG C, complete sublimate annealing, finally by uncoiling, smooth stretching annealing and insulation layer coating, make high magnetic induction grain-oriented silicon steel.
The width of above-mentioned Cast Strip is 100 ~ 2000mm.
In aforesaid method, the contact arc length of molten steel and crystallization roll roll surface is 100 ~ 250mm, and the height in molten bath is 80 ~ 220mm.
In aforesaid method, atmosphere during decarburizing annealing is the mixed atmosphere of hydrogen and nitrogen, and the volume percent of hydrogen is 50%, and the dew point of mixed gas is 20 ~ 45 DEG C.
In aforesaid method, atmosphere during high temperature annealing is the mixed atmosphere of hydrogen and nitrogen, and the volume percent of hydrogen is 75%, and atmosphere during sublimate annealing is hydrogen atmosphere.
Twin-roll thin strip continuous casting device with the cooling roller of two reverse rotations for crystallizer, by liquid metal direct production thin strip; Twin-roll thin strip continuous casting technology is a kind of short route, near-net-shape complete processing of rapid solidification and rolling deformation being combined together; The Sub realizable fuzzy matrix (10 utilizing it to have 2~ 10 4dEG C/s) characteristic, can obtain than conventional continuously cast bloom homogeneous, tiny initial solidification tissue more, be conducive to follow-up tissue, texture controlling; Under Sub realizable fuzzy matrix condition, the inhibitor forming element in Cast Strip can be made to be in solid solution condition, without the need to heat before hot rolling; Simultaneously, the Cast Strip thickness utilizing strip continuous casting technology to obtain is generally only 1 ~ 5mm, and much smaller than conventional thickness of strand (50 ~ 200mm), this can simplify hot-rolled process greatly, shorten Production Flow Chart and reduce energy consumption, being applied in oriented silicon steel production and there is unrivaled superiority.
The existing patent documentation of twin-roll thin strip continuous casting oriented silicon steel has the flat 6-31397 of CN102069167A, CN103255338A and Ben Te Open, these methods are only for preparation or the course of hot rolling of Cast Strip base, twin-roll thin strip continuous casting technology is not utilized to prepare high magnetic induction grain-oriented silicon steel production board, the not open whole technical process from smelting to finished product.
Feature of the present invention and beneficial effect are:
(1) in steel, appropriate Ti element is added, utilize its easily and nitrogen, sulphur etc. combine the feature forming high melting compound, this compounds is matched with Twin-roll Strip Continuous Casting, serve as the effect of heterogeneous forming core particle and pinning crystal boundary, the greatly solidified structure of refinement oriented silicon steel, effectively improve the moulding of material, tough performance, for the cold rolling process of following process process provides convenience;
(2) the Ti element added can also form Ti that is tiny, disperse when hot rolling and normalizing 2s, Ti 4c 2s 2deng precipitate, can together with AlN with MnS inhibiting grain growth, strengthen inhibition, be conducive to being formed tiny and uniform first crystal grain, thus acquisition high magnetic induction grain-oriented silicon steel;
(3) manufacture method is simple, effectively, has the feature of short route, easy to control, less energy-consumption.
Accompanying drawing explanation
Fig. 1 is the manufacture method schematic flow sheet of high magnetic induction grain-oriented silicon steel of the present invention.
Embodiment
Contact arc length in the embodiment of the present invention and comparative example is 100 ~ 250mm, and the height in molten bath is 80 ~ 220mm.
The annealing separating agent adopted in the embodiment of the present invention is MgO.
The crystallization roll diameter of the double roller continuous casting device adopted in the embodiment of the present invention and comparative example is 500 ~ 1000mm.
The width of the Cast Strip obtained in the embodiment of the present invention and comparative example is 100 ~ 2000mm.
In the embodiment of the present invention and comparative example, the magnetic property data of product adopt monolithic testing method to test to obtain on MATS-2010M type magnetism testing instrument.
Atmosphere in the embodiment of the present invention during decarburizing annealing is the mixed atmosphere of hydrogen and nitrogen, and the volume percent of hydrogen is 50%, and the dew point of mixed gas is 20 ~ 45 DEG C.
Atmosphere in the embodiment of the present invention during high temperature annealing is the mixed atmosphere of hydrogen and nitrogen, and the volume percent of hydrogen is 75%, and atmosphere during sublimate annealing is hydrogen atmosphere.
Embodiment 1
The molten steel composition of high magnetic induction grain-oriented silicon steel according to mass percent is: C 0.06%, Si 3.1%, Mn 0.20%, S 0.025%, Als 0.02%, N 0.009%, Ti 0.07%, O<0.004%, P<0.01%, and surplus is Fe; Magnetic strength B 8for 1.94T; Iron loss P 17/50for 0.95W/kg; Thickness 0.27mm;
Manufacture method is carried out according to following steps:
By set component smelting molten steel, composition is the same;
Adopt twin-roll thin strip continuous casting device, molten steel is poured in the cavity that is made up of two crystallization rolls and two pieces of side seal boards through tundish and forms molten bath, controlling molten bath upper surface superheating temperature is 40 DEG C, and the molten steel in molten bath solidifies along with the rotation of crystallization roll and derives with the speed of 20m/min, obtains Cast Strip;
Cast Strip is through cooling unit to carry out hot rolling after the cooling of the speed of 20 DEG C/s, and start rolling temperature is 1100 DEG C, and hot rolling draft is 34.4%, and finishing temperature, more than 850 DEG C, is cooled to less than 650 DEG C with the speed of 20 DEG C/s after hot rolling and batches;
Hot rolled coil is carried out one section of normalizing annealing, temperature is 1100 DEG C, and the time is 5min; Carry out controlled cooling model after normalizing process, speed of cooling is 25 DEG C/s, is cooled to normal temperature and obtains normalizing plate;
Scale on surface is removed in the pickling of normalizing plate, and then carry out cold rolling, cold rolling draft is 85%, then carries out decarburizing annealing, and temperature is 850 DEG C, and the time is 6min, then the plate surface coating annealing separating agent after decarburizing annealing;
The sheet material of coating annealing separating agent is heated to 800 ± 10 DEG C, then be warming up to 1200 ± 10 DEG C with the speed of 15 DEG C/h and complete high temperature annealing, then at 1200 ± 10 DEG C of insulation 20h, complete sublimate annealing, finally by uncoiling, smooth stretching annealing and insulation layer coating, make high magnetic induction grain-oriented silicon steel;
Adopt the steel plate of heterogeneity to carry out contrast experiment as stated above, molten steel composition according to mass percent is: C 0.04%, Si 3.0%, Mn 0.01%, S 0.10%, Als 0.02%, N 0.02%, O<0.004%, P<0.01%, surplus is Fe; Method is the same, the product magnetic strength B of acquisition 8for 1.85T; Iron loss P 17/50for 1.27W/kg.
Embodiment 2
The molten steel composition of high magnetic induction grain-oriented silicon steel according to mass percent is: C 0.01%, Si 2.8%, Mn 0.02%, S 0.025%, Als 0.005%, N 0.003%, Ti 0.5%, Cu 0.3%, Sn 0.1%, O<0.004%, P<0.01%, surplus is Fe; Magnetic strength B 8for 1.91T; Iron loss P 17/50for 0.97W/kg; Thickness 0.20mm;
By set component smelting molten steel, composition is the same;
Adopt twin-roll thin strip continuous casting device, molten steel is poured in the cavity that is made up of two crystallization rolls and two pieces of side seal boards through tundish and forms molten bath, controlling molten bath upper surface superheating temperature is 10 DEG C, and the molten steel in molten bath solidifies along with the rotation of crystallization roll and derives with the speed of 50m/min, obtains Cast Strip;
Cast Strip is through cooling unit to carry out hot rolling after the cooling of the speed of 60 DEG C/s, and start rolling temperature is 900 DEG C, and hot rolling draft is 15%, and finishing temperature, more than 850 DEG C, is cooled to less than 650 DEG C with the speed of 60 DEG C/s after hot rolling and batches;
Hot rolled coil is carried out one section of normalizing annealing, temperature is 900 DEG C, and the time is 10min; Speed of cooling after normalizing process is 5 DEG C/s, is cooled to normal temperature and obtains normalizing plate;
Scale on surface is removed in the pickling of normalizing plate, and then carry out cold rolling, cold rolling draft is 80%, then carries out decarburizing annealing, and temperature is 800 DEG C, and the time is 10min, then the plate surface coating annealing separating agent after decarburizing annealing;
The sheet material of coating annealing separating agent is heated to 800 ± 10 DEG C, then be warming up to 1200 ± 10 DEG C with the speed of 10 DEG C/h and complete high temperature annealing, then at 1200 ± 10 DEG C of insulation 24h, complete sublimate annealing, finally by uncoiling, smooth stretching annealing and insulation layer coating, make high magnetic induction grain-oriented silicon steel;
The steel plate of heterogeneity is adopted to carry out contrast experiment as stated above, molten steel composition according to mass percent is: C 0.02%, Si 3.5%, Mn 0.25%, S 0.03%, Als 0.15%, N 0.009%, Ti 0.09%, O<0.004%, P<0.01%, surplus is Fe; Method is the same, the product magnetic strength B of acquisition 8for 1.80T; Iron loss P 17/50for 1.22W/kg.
Embodiment 3
The molten steel composition of high magnetic induction grain-oriented silicon steel according to mass percent is: C 0.08%, Si 3.4%, Mn 0.30%, S 0.03%, Als 0.05%, N 0.01%, Ti 0.005%, Cu 0.6%, Sn 0.2%, O<0.004%, P<0.01%, surplus is Fe; Magnetic strength B 8for 1.88T; Iron loss P 17/50for 1.03W/kg; Thickness 0.23mm;
By set component smelting molten steel, composition is the same;
Adopt twin-roll thin strip continuous casting device, molten steel is poured in the cavity that is made up of two crystallization rolls and two pieces of side seal boards through tundish and forms molten bath, controlling molten bath upper surface superheating temperature is 70 DEG C, and the molten steel in molten bath solidifies along with the rotation of crystallization roll and derives with the speed of 80m/min, obtains Cast Strip;
Cast Strip is through cooling unit to carry out hot rolling after the cooling of the speed of 100 DEG C/s, and start rolling temperature is 1150 DEG C, and hot rolling draft is 50%, and finishing temperature, more than 850 DEG C, is cooled to less than 650 DEG C with the speed of 100 DEG C/s after hot rolling and batches;
Hot rolled coil is carried out one section of normalizing annealing, temperature is 1150 DEG C, and the time is 1min; Speed of cooling after normalizing process is 50 DEG C/s, is cooled to normal temperature and obtains normalizing plate;
Scale on surface is removed in the pickling of normalizing plate, and then carry out cold rolling, cold rolling draft is 95%, then carries out decarburizing annealing, and temperature is 900 DEG C, and the time is 3min, then the plate surface coating annealing separating agent after decarburizing annealing;
The sheet material of coating annealing separating agent is heated to 800 ± 10 DEG C, then be warming up to 1200 ± 10 DEG C with the speed of 30 DEG C/h and complete high temperature annealing, then at 1200 ± 10 DEG C of insulation 22h, complete sublimate annealing, finally by uncoiling, smooth stretching annealing and insulation layer coating, make high magnetic induction grain-oriented silicon steel;
Adopt the steel plate of heterogeneity to carry out contrast experiment as stated above, molten steel composition according to mass percent is: C 0.07%, Si 2.9%, Mn 0.01%, S 0.06%, Als 0.1%, N 0.02%, Cu 0.3%, O<0.004%, P<0.01%, surplus is Fe; Method is the same, the product magnetic strength B of acquisition 8for 1.84T; Iron loss P 17/50for 1.24W/kg.
Embodiment 4
The molten steel composition of high magnetic induction grain-oriented silicon steel with embodiment 1, magnetic strength B 8for 1.92T; Iron loss P 17/50for 0.98W/kg;
Manufacture method is with embodiment 1, and difference is: adopt two sections of normalizing methods to carry out normalizing annealing, wherein high temperature section temperature is 1100 DEG C, and the time is 3min, and the temperature of low-temperature zone is 1000 DEG C, and the time is 3min; Carry out controlled cooling model after normalizing process, speed of cooling is 30 DEG C/s.
Embodiment 5
The molten steel composition of high magnetic induction grain-oriented silicon steel with embodiment 2, magnetic strength B 8for 1.89T; Iron loss P 17/50for 1.00W/kg;
Manufacture method is with embodiment 2, and difference is: adopt two sections of normalizing methods to carry out normalizing annealing, wherein high temperature section temperature is 1050 DEG C, and the time is 5min, and the temperature of low-temperature zone is 900 DEG C, and the time is 5min; Carry out controlled cooling model after normalizing process, speed of cooling is 5 DEG C/s.
Embodiment 6
The molten steel composition of high magnetic induction grain-oriented silicon steel with embodiment 3, magnetic strength B 8for 1.90T; Iron loss P 17/50for 0.98W/kg;
Manufacture method is with embodiment 3, and difference is: adopt two sections of normalizing methods to carry out normalizing annealing, wherein high temperature section temperature is 1150 DEG C, and the time is 1min, and the temperature of low-temperature zone is 1050 DEG C, and the time is 1min; Carry out controlled cooling model after normalizing process, speed of cooling is 50 DEG C/s.

Claims (6)

1. a high magnetic induction grain-oriented silicon steel, is characterized in that composition is by mass percentage: C 0.01 ~ 0.08%, Si 2.8 ~ 3.4%, Mn 0.02 ~ 0.30%, S 0.010 ~ 0.04%, Als 0.005 ~ 0.05%, N 0.003 ~ 0.010%, Ti 0.005 ~ 0.5%, Cu 0 ~ 0.6%, Sn 0 ~ 0.2%, O<0.004%, P<0.01%, surplus is Fe; Magnetic strength B 8be 1.88 ~ 1.94T; Iron loss P 17/50be 0.95 ~ 1.03W/kg.
2. a kind of high magnetic induction grain-oriented silicon steel according to claim 1, is characterized in that the thickness of this silicon steel is at 0.20 ~ 0.35mm.
3. a manufacture method for high magnetic induction grain-oriented silicon steel according to claim 1, is characterized in that carrying out according to the following steps;
(1) by set component smelting molten steel, composition is by mass percentage: C 0.01 ~ 0.08%, Si 2.8 ~ 3.4%, Mn 0.02 ~ 0.30%, S 0.01 ~ 0.04%, Als 0.005 ~ 0.05%, N 0.003 ~ 0.010%, Ti 0.005 ~ 0.5%, Cu 0 ~ 0.6%, Sn 0 ~ 0.2%, O<0.004%, P<0.01%, surplus is Fe;
(2) twin-roll thin strip continuous casting device is adopted, molten steel is poured in the cavity that is made up of two crystallization rolls and two pieces of side seal boards through tundish and forms molten bath, controlling molten bath upper surface superheating temperature is 10 ~ 70 DEG C, molten steel in molten bath solidifies along with the rotation of crystallization roll and derives with the speed of 20 ~ 80m/min, obtains Cast Strip;
(3) Cast Strip is through cooling unit to carry out hot rolling after the cooling of the speed of 20 ~ 100 DEG C/s, and start rolling temperature is 900 ~ 1150 DEG C, and hot rolling draft is 15 ~ 50%, and finishing temperature, more than 850 DEG C, is cooled to less than 650 DEG C with the speed of 20 ~ 100 DEG C/s after hot rolling and batches;
(4) hot rolled coil is carried out one section of normalizing annealing or two sections of normalizing annealings; The temperature of one section of normalizing method is 900 ~ 1150 DEG C, and the time is 1 ~ 10min; The high temperature section temperature of two sections of normalizing methods is 1050 ~ 1150 DEG C, and the time is 1 ~ 5min, and the temperature of low-temperature zone is 900 ~ 1050 DEG C, and the time is 1 ~ 5min; Carry out controlled cooling model after normalizing process, speed of cooling is 5 ~ 50 DEG C/s, is cooled to normal temperature and obtains normalizing plate;
(5) scale on surface is removed in the pickling of normalizing plate, then carry out cold rolling, cold rolling draft is 80 ~ 95%, then carries out decarburizing annealing, and temperature is 800 ~ 900 DEG C, and the time is 3 ~ 10min, then the plate surface coating annealing separating agent after decarburizing annealing;
(6) sheet material of coating annealing separating agent is heated to 800 ± 10 DEG C, then be warming up to 1200 ± 10 DEG C with the speed of 10 ~ 30 DEG C/h and complete high temperature annealing, at least 20h is incubated again at 1200 ± 10 DEG C, complete sublimate annealing, finally by uncoiling, smooth stretching annealing and insulation layer coating, make high magnetic induction grain-oriented silicon steel.
4. the manufacture method of high magnetic induction grain-oriented silicon steel according to claim 3, it is characterized in that the contact arc length of molten steel and crystallization roll roll surface in step (2) is 100 ~ 250mm, the height in molten bath is 80 ~ 220mm.
5. the manufacture method of high magnetic induction grain-oriented silicon steel according to claim 3, atmosphere when it is characterized in that decarburizing annealing in step (5) is the mixed atmosphere of hydrogen and nitrogen, and the volume percent of hydrogen is 50%, and the dew point of mixed gas is 20 ~ 45 DEG C.
6. the manufacture method of high magnetic induction grain-oriented silicon steel according to claim 3, atmosphere when it is characterized in that high temperature annealing in step (6) is the mixed atmosphere of hydrogen and nitrogen, and the volume percent of hydrogen is 75%, and atmosphere during sublimate annealing is hydrogen atmosphere.
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