CN104961384B - 一种碳板及其制造工艺 - Google Patents

一种碳板及其制造工艺 Download PDF

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CN104961384B
CN104961384B CN201510358009.4A CN201510358009A CN104961384B CN 104961384 B CN104961384 B CN 104961384B CN 201510358009 A CN201510358009 A CN 201510358009A CN 104961384 B CN104961384 B CN 104961384B
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朱利雄
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Zhejiang Jinglin Environmental Protection Material Technology Co ltd
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Abstract

本发明公开了一种碳板，其成分如下(按重量百分比)：碳粉31.5％一91％；树脂3％一25％；植物纤维3％一30％；阻燃剂0.5％一2.5％；分散剂0.5％一3％；沸石粉1％一3％；茶杆渣1％一5％，其制造工艺，包括以下步骤：第一步：将原料按比例混合并置入搅拌机中搅拌均匀；第二步：进料；第三步：加热；第四步：保压。所述第三步加热的温度为10‑180摄氏度，加热的时间为2‑20分钟，所述第四步保压在公称压力在PN10MPa以上，保压时间为2分钟一30分钟。本发明的硬度高，能抵抗大于普通碳板30％以上的承受压力抗磨损，有一定的缓冲能力，且无不良有害物质，还具有很强的对硫化物、氮化物、甲醛、苯、酚等有害物质的吸附作用以及很强的吸湿防潮、放湿、去除异味的作用，尤其对周边的甲醛，24小时的吸附降解率达到43％，健康环保。

Description

一种碳板及其制造工艺
技术领域
本发明涉及板材制造技术领域，尤其涉及一种碳板及其制造工艺。
背景技术
近几年家具市场推出了不同类型不同材质的家具，使消费者眼花缭乱，不知如何选择，不少商家为了使效果好看达到不当获利目的，不惜添加有害物质，从而使消费者受到不同程度的健康危害。市面上的碳板存在着污染大不利于健康的问题。
发明内容
本发明的目的提供一种碳板及其制造工艺，解决传统的碳板存在着污染大不利于健康的问题。
一种碳板，其成分如下(按重量百分比)：30-150目的碳粉31.5％一91％；树脂3％一25％；植物纤维3％一30％；阻燃剂0.5％一2.5％；分散剂0.5％一3％；沸石粉1％一3％；茶杆渣1％一5％。
一种碳板，其其成分如下(按重量百分比)：30-150目的碳粉31.5％；树脂25％；植物纤维30％；阻燃剂2.5％；分散剂3％；沸石粉3％；茶杆渣5％。
一种碳板，其成分如下(按重量百分比)：30-150目的碳粉62％；树脂15％；植物纤维15％；阻燃剂1.5％；分散剂1.5％；沸石粉2％；茶杆渣3％。
一种碳板，其成分如下(按重量百分比)：30-150目的碳粉91％；树脂3％；植物纤维3％；阻燃剂0.5％；分散剂0.5％；沸石粉1％；茶杆渣1％。
一种碳板的制造工艺，包括以下步骤：第一步：将原料按比例混合并置入搅拌机中搅拌均匀；第二步：进料；第三步：加热；第四步：保压。
所述第三步加热的温度为10-180摄氏度，加热的时间为2-20分钟。
所述第四步保压在公称压力在PN10MPa以上，保压时间为2分钟一30分钟。
与现有技术相比，本发明的有益效果是：本发明的硬度高，能抵抗大于普通碳板30％以上的承受压力抗磨损，有一定的缓冲能力，吸湿变形小，且无不良有害物质，碳粉配方的选取也增加了吸附硫化物、氮化物、甲醛、苯、酚等有害物质的作用以及吸湿防潮、放湿、去除异味的作用，尤其对周边的甲醛，24小时的吸附降解率达到43％，健康环保。
具体实施方式
结合工艺流程对本发明的具体加工工艺作进一步的详细描述:
本发明公开了一种碳板，其成分如下(按重量百分比)：30-150目的碳粉31.5％一91％；树脂3％一25％；植物纤维3％一30％；阻燃剂0.5％一2.5％；分散剂0.5％一3％；沸石粉1％一3％；茶杆渣1％一5％。
本发明碳板的版型可以为：正板、圆板、土圆、条行、各种图形的家具面板、装饰板等。碳粉可以是竹炭、木炭等。也可以用碳化材料替代碳粉，达到同样环保的效果。
本发明还公开了一种碳板的制造工艺，包括以下步骤：第一步：将原料按比例混合并置入搅拌机中搅拌均匀；第二步：进料；第三步：加热，加热的温度为10-180摄氏度，加热的时间为2-20分钟；第四步：保压，保压在公称压力在PN10MPa以上，保压时间为2分钟一30分钟。
实施例1
一种碳板，其成分如下(按重量百分比)：30-150目的碳粉31.5％；树脂25％；植物纤维30％；阻燃剂2.5％；分散剂3％；沸石粉3％；茶杆渣5％。
一种碳板的制造工艺，包括以下步骤：第一步：将原料按上述比例混合并置入搅拌机中搅拌均匀；第二步：进料；第三步：10摄氏度加热2分钟；第四步：在公称压力在PN10MPa以上，即100公斤以上的压力，保压2分钟。沸石粉和茶杆渣增加吸附和降解功能。检测结果：比表面积为275平方米每克；竹炭的孔径面积为210平方米每克；亚甲基蓝吸附值为112毫克每克，乙烯气体吸附值为3.55毫升每克；灼烧减量11.8％；ph值为5.4；水分含量为4.4％；红外线发射率42％。所得碳板硬度高，且无不良有害物质，健康环保。
实施例2
一种碳板，其成分如下(按重量百分比)：30-150目的碳粉91％；树脂3％；植物纤维3％；阻燃剂0.5％；分散剂0.5％；沸石粉1％；茶杆渣1％。
一种碳板的制造工艺，包括以下步骤：第一步：将原料按上述比例混合并置入搅拌机中搅拌均匀；第二步：进料；第三步：180摄氏度加热20分钟；第四步：在公称压力在PN10MPa以上，即100公斤以上的压力，保压30分钟。沸石粉和茶杆渣增加吸附和降解功能。检测结果：比表面积为287平方米每克；竹炭的孔径面积为228平方米每克；亚甲基蓝吸附值为107毫克每克，乙烯气体吸附值为3.47毫升每克；灼烧减量11.6％；ph值为5.3；水分含量为4.8％；红外线发射率41％。所得碳板硬度高，且无不良有害物质，健康环保。
实施例3
一种碳板，其成分如下(按重量百分比)：30-150目的碳粉62％；树脂15％；植物纤维15％；阻燃剂1.5％；分散剂1.5％；沸石粉2％；茶杆渣3％。
一种碳板的制造工艺，包括以下步骤：第一步：将原料按上述比例混合并置入搅拌机中搅拌均匀；第二步：进料；第三步：90摄氏度加热10分钟；第四步：在公称压力在PN10MPa以上，即100公斤以上的压力，保压15分钟。沸石粉和茶杆渣增加吸附和降解功能。所得碳板硬度高，且无不良有害物质，健康环保。
本发明的检测结果：比表面积为280平方米每克；竹炭的孔径面积为216平方米每克；亚甲基蓝吸附值为110毫克每克，乙烯气体吸附值为3.45毫升每克；灼烧减量11.3％；ph值为5.3；水分含量为4.6％；红外线发射率43％。
本发明为一种新型的碳板及其制造工艺，本发明的硬度高，能抵抗大于普通碳板30％以上的承受压力抗磨损，有一定的缓冲能力，且无不良有害物质，而且具有对硫化物、氮化物、甲醛、苯、酚等有害物质的吸附作用以及很强的吸湿防潮、放湿、去除异味的作用，健康环保。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (4)

1.一种碳板，其特征在于：其成分如下(按重量百分比)：30-150目的碳粉31.5％一91％；树脂3％一25％；植物纤维3％一30％；阻燃剂0.5％一2.5％；分散剂0.5％一3％；沸石粉1％一3％；茶杆渣1％一5％；
所述碳板的制造工艺为下列步骤：
第一步：将原料按比例混合并置入搅拌机中搅拌均匀；第二步：进料；第三步：加热；第四步：保压；所述第三步加热的温度为10-180摄氏度，加热的时间为2-20分钟；所述第四步保压在公称压力在PN10MPa以上，保压时间为2分钟一30分钟。
2.根据权利要求1所述的一种碳板，其特征在于：其成分如下(按重量百分比)：30-150目的碳粉31.5％；树脂25％；植物纤维30％；阻燃剂2.5％；分散剂3％；沸石粉3％；茶杆渣5％。
3.根据权利要求1所述的一种碳板，其特征在于：其成分如下(按重量百分比)：30-150目的碳粉62％；树脂15％；植物纤维15％；阻燃剂1.5％；分散剂1.5％；沸石粉2％；茶杆渣3％。
4.根据权利要求1所述的一种碳板，其特征在于：其成分如下(按重量百分比)：30-150目的碳粉91％；树脂3％；植物纤维3％；阻燃剂0.5％；分散剂0.5％；沸石粉1％；茶杆渣1％。
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EP15896106.0A EP3315473B1 (en) 2015-06-25 2015-09-28 Carbon plate and manufacturing process therefor
JP2018518765A JP6772259B2 (ja) 2015-06-25 2015-09-28 カーボンプレート及びその製造方法
PCT/CN2015/090903 WO2016206211A1 (zh) 2015-06-25 2015-09-28 一种碳板及其制造工艺
US15/739,758 US10472244B2 (en) 2015-06-25 2015-09-28 Carbon plate and manufacturing process thereof

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