CN104952691A - Microwave plasma light source - Google Patents

Microwave plasma light source Download PDF

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Publication number
CN104952691A
CN104952691A CN201510339005.1A CN201510339005A CN104952691A CN 104952691 A CN104952691 A CN 104952691A CN 201510339005 A CN201510339005 A CN 201510339005A CN 104952691 A CN104952691 A CN 104952691A
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China
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metal
inner wire
bulb
ceramic ring
light source
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CN201510339005.1A
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Chinese (zh)
Inventor
贾华
程敏
彭承尧
朱梁
张立元
单家芳
刘甫坤
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Abstract

The invention discloses a microwave plasma light source, which comprises a metal resonant cavity, wherein a metal disk base and a metal cover disk are respectively arranged on cylinder openings at the bottom end and the top end of the metal resonant cavity in a sealing way; a half-cylindrical groove is arranged in the top part of the metal cover disk; a circular through hole is downward and vertically formed in the center of the bottom of the half-cylindrical groove; an inner conductor and an insulating ceramics ring sleeved outside the inner conductor are arranged in the metal resonant cavity; a blind hole is formed in the side face of the upper part of the ceramics ring; the bottom end of the ceramics ring is contacted with the metal disk base; the bottom end of the inner conductor is electrically connected onto the metal disk base; a semi-arc groove is arranged in the top end of the inner conductor; the top ends of the inner conductor and the ceramics ring are inserted into the circular hole of the metal cover plate; an electrodeless bulb is lied in the half-cylindrical groove on the top part of the metal cover disk; the center of the electrodeless bulb is located above the semi-arc groove on the top end of the inner conductor; an outer conductor of a coaxial probe is electrically connected to a coupled through hole of the metal resonant cavity; an inner conductor of the coaxial probe is inserted into the blind hole on the ceramics ring.

Description

Microwave plasma light source
Technical field
The present invention relates to gas ions light source field, specifically a kind of microwave plasma light source.
Background technology
There is not electrode in the light source utilizing microwave energy to carry out activated plasma, does not have the sealing gas leakage of electrode and glass and the problem of optical attenuation, have that the life-span is long, light decay is little, energy-conserving and environment-protective, light efficiency advantages of higher, be with a wide range of applications.At present, the technology of existing microwave plasma light source mainly adopts ceramic resonance chamber microwave energy to be coupled to bulb and makes gas ionization luminescence, and wherein ceramic segment volume is comparatively large, sintering difficulty, and needs ceramic surface metallization, and structural manufacturing process is complicated.And, due to the dielectric loss of ceramic material, also easily produce a large amount of heat and cause cavity temperature to raise, reduce the energy of bulb absorption and the luminous efficiency of plasma source.
summary of the inventionthe object of this invention is to provide a kind of microwave plasma light source, to solve prior art ceramic resonance cavity configuration complex process and the larger problem of dielectric loss.
In order to achieve the above object, the technical solution adopted in the present invention is:
Microwave plasma light source, it is characterized in that: the Metal cavity comprising the cylindrical barrel structure that inner hollow is vertically set, Metal cavity top, bottom is respectively nozzle, and Metal cavity bottom nozzle close rosette base has been installed, Metal cavity top nozzle is closed and is provided with metal shrouding disc, described metal shrouding disc top tape has radiating fin, metal shrouding disc top also transversely radial direction be provided with semi-cylindrical recesses, semi-cylindrical recesses bottom land center is vertically provided with the manhole of through metal shrouding disc downwards, in described Metal cavity, vertically central axis direction is provided with inner wire, and by the vertical endoporus in center around the insulating ceramics ring be enclosed within outside inner wire, described ceramic ring upper side is laterally provided with blind hole, ceramic ring bottom extends downward and rosette base contacts, described inner wire bottom is connected electrically on rosette base, inner wire top is provided with semicircular arc groove, inner wire, ceramic ring top extends upwardly to inserts in metal shrouding disc manhole, and inner wire, the bottom land of ceramic ring end face and metal shrouding disc top semi-circular cylindrical groove is close, lie in metal shrouding disc top semi-circular cylindrical groove and be placed with bulb, and bulb be centrally located on the semicircular arc groove of inner wire top, also include coaxial probe, coaxial probe is by outer conductor, the inner wire be plugged in outer conductor is formed, the corresponding ceramic ring blind hole position of Metal cavity upper side laterally has coupling throughhole, the outer conductor of coaxial probe is connected electrically in Metal cavity coupling throughhole place, the inner wire of coaxial probe stretches into Metal cavity from coupling throughhole, and the inner wire of coaxial probe inserts in the blind hole on ceramic ring.
Described microwave plasma light source, it is characterized in that: the metal material that the inner wire material in described rosette base, Metal cavity, Metal cavity adopts conduction good, preferred aluminium alloy, described inner wire can be solid construction, or be hollow structure, or be the inner hollow structure being filled with high thermal conductivity material.
Described microwave plasma light source, it is characterized in that: the ceramic wall thickness on described ceramic ring top is less, bottom wall thickness is comparatively large, and the diameter of ceramic ring top endoporus is greater than or equal to the diameter of bottom endoporus, and the external diameter of ceramic ring Upper cylindrical is less than or equal to the external diameter of lower cylindrical; The insulating material that ceramic ring selects high heat conductance, high temperature resistant, dielectric constant is greater than 2, can select aluminium oxide ceramics or beryllium oxide ceramics or zirconia ceramics or polytetrafluoroethylene pottery, preferential oxidation aluminium pottery.
Described microwave plasma light source, it is characterized in that: the external diameter on the inner wire top in Metal cavity is greater than or equal to lower outer diameter, shape is mated with ceramic ring endoporus, inner wire upper top has semicircular arc groove, and the bottom surface of groove is close or concordant with the bottom land of the semi-cylindrical recesses of metal shrouding disc.
Described microwave plasma light source, it is characterized in that: described bulb lie be placed on metal shrouding disc semi-cylindrical recesses in, bulb be centrally located on the semicircular arc groove of Metal cavity inner wire top, the filling insulating material that region thermal conductivity between the semi-cylindrical recesses at bulb and metal shrouding disc top is good, heatproof is greater than 300 degree, this insulating material can select epoxy resin or aluminium oxide or other ceramic powder material adhesives to fill.
Described microwave plasma light source, it is characterized in that: the two ends, inside of described bulb are hemispherical hollow structure, centre is cylindrical hollow configuration, and the bubble wall of bulb adopts quartz glass or ceramic material, and is closed with gas completely in bulb.
Described microwave plasma light source, it is characterized in that: the gas of bulb inside comprises rare gas, this rare gas is one or more combinations in helium, neon, argon, krypton, xenon, and bulb also adds the halide of one or more metallic elements, or comprises mercury element.
Benefit of the present invention is, microwave plasma light source of the present invention decreases the consumption of pottery, does not need ceramic metalizing process, substantially reduces the complexity of technique, and alleviate the weight and volume of plasma lamp, greatly reduce plasma source cost.Meanwhile, bulb is laterally place, and increases the heat exchange area of bubble wall and other materials, is conducive to the directed radiation of loose light and heat; And Metal cavity in-vivo medium is mainly air, reduce the dielectric loss of cavity, and improve the luminous efficiency of plasma lamp.The present invention can realize the gathering to microwave energy, produces higher electric field strength, thus makes bulb gas ionization, forms practical high brightness plasma source, and forms the directed radiation of light.
Accompanying drawing explanation
Fig. 1 is microwave plasma light source appearance schematic diagram of the present invention.
Fig. 2 is microwave plasma light source internal cutaway view of the present invention.
Fig. 3 is the structural representation of microwave plasma light source inner wire of the present invention.
Embodiment
As shown in Figure 1-Figure 3, microwave plasma light source, comprise the Metal cavity 1 of the cylindrical barrel structure that inner hollow is vertically set, Metal cavity 1 top, bottom is respectively nozzle, and Metal cavity 1 bottom nozzle close rosette base 6 has been installed, Metal cavity 1 top nozzle is closed and is provided with metal shrouding disc 2, metal shrouding disc 2 top is with radiating fin, metal shrouding disc 2 top also transversely radial direction be provided with semi-cylindrical recesses 8, semi-cylindrical recesses 8 bottom land center is vertically provided with the manhole of through metal shrouding disc 2 downwards, in Metal cavity 1, vertically central axis direction is provided with inner wire 7, and by the vertical endoporus in center around the insulating ceramics ring 3 be enclosed within outside inner wire 7, ceramic ring 3 upper side is laterally provided with blind hole, ceramic ring 3 bottom extends downward and contacts with rosette base 6, inner wire 7 bottom is connected electrically on rosette base 6, inner wire 7 top is provided with semicircular arc groove, inner wire 7, ceramic ring 3 top extends upwardly to inserts in metal shrouding disc 2 manhole, and inner wire 7, the bottom land of ceramic ring 3 end face and metal shrouding disc 2 top semi-circular cylindrical groove is close, lie in metal shrouding disc 2 top semi-circular cylindrical groove and be placed with bulb 5, and bulb 5 be centrally located on the semicircular arc groove of inner wire 7 top, also include coaxial probe 4, coaxial probe 4 is by outer conductor, the inner wire be plugged in outer conductor is formed, the corresponding ceramic ring 3 blind hole position of Metal cavity 1 upper side laterally has coupling throughhole, the outer conductor of coaxial probe 4 is connected electrically in Metal cavity 1 coupling throughhole place, the inner wire of coaxial probe 4 stretches into Metal cavity 1 from coupling throughhole, and the inner wire of coaxial probe 4 inserts in the blind hole on ceramic ring 3.
The metal material that inner wire 7 material in rosette base 6, Metal cavity 1, Metal cavity 1 adopts conduction good, preferred aluminium alloy, inner wire 7 can be solid construction, or is hollow structure, or is the inner hollow structure being filled with high thermal conductivity material.
The ceramic wall thickness on ceramic ring 3 top is less, and bottom wall thickness is comparatively large, and the diameter of ceramic ring 3 top endoporus is greater than or equal to the diameter of bottom endoporus, and the external diameter of ceramic ring 3 Upper cylindrical is less than or equal to the external diameter of lower cylindrical; The insulating material that ceramic ring 3 selects high heat conductance, high temperature resistant, dielectric constant is greater than 2, can select aluminium oxide ceramics or beryllium oxide ceramics or zirconia ceramics or polytetrafluoroethylene, preferential oxidation aluminium pottery.
The external diameter on inner wire 7 top in Metal cavity 1 is greater than or equal to lower outer diameter, shape is mated with ceramic ring 3 endoporus, inner wire 7 upper top has semicircular arc groove, and the bottom surface of groove is close or concordant with the bottom land of the semi-cylindrical recesses 8 of metal shrouding disc 2.The bottom land of the semi arch groove bottom land of inner wire end face and the semicircle column type groove on metal shrouding disc close to or concordant time, because inner wire top is a circular arc type curved surface, inner wire top can exceed bottom land a little, but only exceeds a little.
Bulb 5 lie be placed on metal shrouding disc 2 semi-cylindrical recesses in, bulb 5 be centrally located on the semicircular arc groove of Metal cavity 1 inner wire 7 top, the filling insulating material that region thermal conductivity between the semi-cylindrical recesses 8 at bulb 5 and metal shrouding disc top is good, heatproof is greater than 300 degree, this insulating material can select epoxy resin or aluminium oxide or other ceramic powder material adhesives to fill.
The two ends, inside of bulb 5 are hemispherical hollow structure, and centre is cylindrical hollow configuration, and the bubble wall of bulb 5 adopts quartz glass or ceramic material, and is closed with gas completely in bulb.
The gas of bulb 5 inside comprises rare gas, and this rare gas is one or more combinations in helium, neon, argon, krypton, xenon, and bulb also adds the halide of one or more metallic elements, or comprises mercury element.
As shown in Figure 1 and Figure 2, mainly comprise Metal cavity 1, the metal shrouding disc 2 being with radiating fin, ceramic ring 3, coaxial probe 4 and bulb 5 in the present invention, wherein ceramic ring 3 is positioned at intra resonant cavity.
Microwave plasma light source internal structure as shown in Figure 2, Metal cavity 1 outer conductor is the cylindrical barrel structure of inner hollow, bottom adopts rosette base 6 to close, top adopts the metal shrouding disc 2 of band radiating fin to close, inner wire 7 is had in the middle of resonant cavity, conduct electricity with rosette base 6 bottom inner wire 7 and be connected, around interior 7 conductors, have insulating ceramics ring 3 around cover.Inner wire 7 can be solid construction, or is hollow structure, or is the inner hollow structure being filled with high thermal conductivity material.
As shown in Figure 1, with radiating fin around metal shrouding disc 2, crown center has horizontal semi-cylindrical recesses 8.At the center of groove, have vertical manhole, plasma source is as shown in Figure 2 inner, and the top of ceramic ring 3 and inner wire 7 is directly inserted in the manhole of this metal shrouding disc, the apical side height of ceramic ring and inner wire and the bottom surface of semi-cylindrical groove close.The metal material that rosette base 6, resonant cavity 1 outer conductor and inner wire material all adopt conduction good, as copper, aluminium, aluminium alloy, stainless steel etc., wherein preferred aluminium alloy.
Further illustrate, the top of ceramic ring 3 is inserted in the manhole of metal shrouding disc 2, and bottom is positioned at Metal cavity, and bottom surface contacts with rosette base 5.The ceramic wall thickness on ceramic ring 3 top is less, bottom wall thickness is comparatively large, and the diameter of top endoporus is greater than or equal to the diameter of bottom endoporus, and the external diameter of ceramic ring 3 Upper cylindrical is less than or equal to the external diameter of lower cylindrical, in addition, ceramic ring also comprises the blind hole of a transverse direction.The insulating material that described ceramic ring 3 selects high heat conductance, high temperature resistant, dielectric constant is greater than 2, can select aluminium oxide, beryllium oxide, zirconia or polytetrafluoroethylene etc., wherein preferential oxidation aluminium pottery.
When plasma source of the present invention uses, inner wire 7 directly inserts the inner hole areas of ceramic ring inside, and the external diameter on inner wire 7 top is greater than lower outer diameter, or equals lower outer diameter, and the bore region of shape and ceramic ring 3 inside matches.In addition, as shown in Figure 3, inner wire 7 upper top has semicircular arc groove, and the bottom surface of groove is close or concordant with the semi-cylindrical recesses of metal shrouding disc.
The excitation energy of microwave plasma light source is coupled in Metal cavity 1 by coaxial probe 4.The outer conductor of coaxial probe 4 conducts electricity with Metal cavity 1 outer conductor and is connected, a coupling throughhole is had in resonant cavity 1 outer conductor upper side, the inner wire of probe 4, through this through hole on resonant cavity 1 outer conductor, inserts intra resonant cavity, and afterbody inserts in the horizontal blind hole on ceramic ring 3.
Microwave plasma light source, is characterized in that, bulb 5 is laterally placed in the semi-cylindrical recesses 8 of metal shrouding disc, and on the semicircular arc groove being centrally located at above-mentioned inner wire 7 of bulb, its mounting structure as shown in Figure 2.The filling insulating material that region thermal conductivity between bulb and groove is good, heatproof is greater than 300 degree, as epoxy resin, aluminium oxide or other ceramic powder material adhesives are filled.During plasma source work, the part outside bulb 5 groove exposes, so that penetrating of light is transmitted and launched, another part cell-shell is then embedded in the inside of groove 8.
As shown in Figure 2, described microwave plasma light source, is characterized in that: the two ends, inside of described bulb 5 are hemispherical hollow structure, and centre is cylindrical hollow configuration, the bubble wall of bulb 5 adopts quartz glass or ceramic material, and by completely closed for one section of gas.Owing to there is not the sealing problem of metal electrode and glass or pottery, reliability and the life-span of this bulb improve greatly.The two ends of bulb 5 comprise respectively, or one end comprises one section of elongated solid glass rod, so that bulb adds operation and the sealing-in in man-hour.
It is characterized in that, bulb 5 internal gas comprises rare gas, and this rare gas is one or more combinations in helium, neon, argon, krypton, xenon.Bulb adds the halide of one or more metallic elements, or comprises mercury element.
The volume of bulb hollow region institute air inclusion is between 5 mm3 to 12cm3.
Described microwave plasma light source, during use, employing operating frequency is the optional frequency scope between 50MHz-5GHz, Metal cavity 1 is coupled into by coaxial probe 4, by frequency-selecting and the energy storage effect of resonant cavity, very high electric field strength is formed in the inside of the top of inner wire 7 and bulb 5, this electric field can puncture the gas that bulb 5 inside is filled, and interior metal halide is ionized, form luminescence of plasma, the fractional transmission that light is exposed by bulb 5 goes out, and forms the plasma source of high brightness.
Described microwave plasma light source, is characterized in that, the microwave power in input light source is between 50 watts-3 kilowatts.
The invention provides a kind of plasma source, structure is simple, substantially reduces the consumption of pottery, without the need to the metallization process of pottery, reduces the dielectric loss of cavity simultaneously, effectively can improve the luminous efficiency of plasma lamp.Its microwave operational frequencies of the present invention can be the optional frequency scope between 50MHz-5GHz, and the microwave power of injection is between 50W to 3kW.
According to method and structure provided by the invention, by the analysis of Electromagnetic Calculation software, devise a plasma source exemplarily.In this example, have employed aluminium oxide ceramics as insulating ceramics ring, after the processing completing sample and debugging, be under the microwave power of 100W in input power, successfully excite bulb gas and metallic element ionization, define the plasma source of high brightness, demonstrate the feasibility in the technology of the present invention.

Claims (7)

1. microwave plasma light source, it is characterized in that: the Metal cavity comprising the cylindrical barrel structure that inner hollow is vertically set, Metal cavity top, bottom is respectively nozzle, and Metal cavity bottom nozzle close rosette base has been installed, Metal cavity top nozzle is closed and is provided with metal shrouding disc, described metal shrouding disc top tape has radiating fin, metal shrouding disc top also transversely radial direction be provided with semi-cylindrical recesses, semi-cylindrical recesses bottom land center is vertically provided with the manhole of through metal shrouding disc downwards, in described Metal cavity, vertically central axis direction is provided with inner wire, and by the vertical endoporus in center around the insulating ceramics ring be enclosed within outside inner wire, described ceramic ring upper side is laterally provided with blind hole, ceramic ring bottom extends downward and rosette base contacts, described inner wire bottom is connected electrically on rosette base, inner wire top is provided with semicircular arc groove, inner wire, ceramic ring top extends upwardly to inserts in metal shrouding disc manhole, and inner wire, the bottom land of ceramic ring end face and metal shrouding disc top semi-circular cylindrical groove is close, lie in metal shrouding disc top semi-circular cylindrical groove and be placed with bulb, and bulb be centrally located on the semicircular arc groove of inner wire top, also include coaxial probe, coaxial probe is by outer conductor, the inner wire be plugged in outer conductor is formed, the corresponding ceramic ring blind hole position of Metal cavity upper side laterally has coupling throughhole, the outer conductor of coaxial probe is connected electrically in Metal cavity coupling throughhole place, the inner wire of coaxial probe stretches into Metal cavity from coupling throughhole, and the inner wire of coaxial probe inserts in the blind hole on ceramic ring.
2. microwave plasma light source according to claim 1, it is characterized in that: the metal material that the inner wire material in described rosette base, Metal cavity, Metal cavity adopts conduction good, preferred aluminium alloy, described inner wire can be solid construction, or be hollow structure, or be the inner hollow structure being filled with high thermal conductivity material.
3. microwave plasma light source according to claim 1, it is characterized in that: the ceramic wall thickness on described ceramic ring top is less, bottom wall thickness is larger, the diameter of ceramic ring top endoporus is greater than or equal to the diameter of bottom endoporus, and the external diameter of ceramic ring Upper cylindrical is less than or equal to the external diameter of lower cylindrical; The insulating material that ceramic ring selects high heat conductance, high temperature resistant, dielectric constant is greater than 2, can select aluminium oxide ceramics or beryllium oxide ceramics or zirconia ceramics or polytetrafluoroethylene, preferential oxidation aluminium pottery.
4. microwave plasma light source according to claim 1, it is characterized in that: the external diameter on the inner wire top in Metal cavity is greater than or equal to lower outer diameter, shape is mated with ceramic ring endoporus, inner wire upper top has semicircular arc groove, and the bottom surface of groove is close or concordant with the bottom land of the semi-cylindrical recesses of metal shrouding disc.
5. microwave plasma light source according to claim 1, it is characterized in that: described bulb lie be placed on metal shrouding disc semi-cylindrical recesses in, bulb be centrally located on the semicircular arc groove of Metal cavity inner wire top, the filling insulating material that region thermal conductivity between the semi-cylindrical recesses at bulb and metal shrouding disc top is good, heatproof is greater than 300 degree, this insulating material can select epoxy resin or aluminium oxide or other ceramic powder material adhesives to fill.
6. microwave plasma light source according to claim 1, it is characterized in that: the two ends, inside of described bulb are hemispherical hollow structure, centre is cylindrical hollow configuration, the bubble wall of bulb adopts quartz glass or ceramic material, and is closed with gas completely in bulb.
7. microwave plasma light source according to claim 6, it is characterized in that: the gas of bulb inside comprises rare gas, this rare gas is one or more combinations in helium, neon, argon, krypton, xenon, bulb also adds the halide of one or more metallic elements, or comprises mercury element.
CN201510339005.1A 2015-06-17 2015-06-17 Microwave plasma light source Pending CN104952691A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107818910A (en) * 2017-11-22 2018-03-20 华南理工大学 A kind of novel magnetic ring dipole focuses on amplification resonator
CN118053734A (en) * 2024-04-15 2024-05-17 中国科学院合肥物质科学研究院 Plasma light source with auxiliary radiating integrated resonant cavity

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103779177A (en) * 2014-01-21 2014-05-07 电子科技大学 Medium resonant cavity for microwave plasma lamp
CN104241082A (en) * 2014-09-18 2014-12-24 单家芳 Microwave coaxial cavity plasma lamp
CN204315516U (en) * 2014-09-18 2015-05-06 单家芳 Microwave cylindrical coaxial cavity resonator plasma lamp
CN204927239U (en) * 2015-06-17 2015-12-30 单家芳 Microwave plasma light source

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103779177A (en) * 2014-01-21 2014-05-07 电子科技大学 Medium resonant cavity for microwave plasma lamp
CN104241082A (en) * 2014-09-18 2014-12-24 单家芳 Microwave coaxial cavity plasma lamp
CN204315516U (en) * 2014-09-18 2015-05-06 单家芳 Microwave cylindrical coaxial cavity resonator plasma lamp
CN204927239U (en) * 2015-06-17 2015-12-30 单家芳 Microwave plasma light source

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107818910A (en) * 2017-11-22 2018-03-20 华南理工大学 A kind of novel magnetic ring dipole focuses on amplification resonator
CN118053734A (en) * 2024-04-15 2024-05-17 中国科学院合肥物质科学研究院 Plasma light source with auxiliary radiating integrated resonant cavity

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Application publication date: 20150930