CN104950748A - Chemical fiber production data acquisition system - Google Patents
Chemical fiber production data acquisition system Download PDFInfo
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- CN104950748A CN104950748A CN201510314657.XA CN201510314657A CN104950748A CN 104950748 A CN104950748 A CN 104950748A CN 201510314657 A CN201510314657 A CN 201510314657A CN 104950748 A CN104950748 A CN 104950748A
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- switch signal
- data acquisition
- acquisition system
- detection switch
- detector switch
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a chemical fiber production data acquisition system. The system comprises a yarn breakage detection switch signal module, a metering pump detection switch signal module, a main network detection switch signal module, a programmable controller, a communication module and a computer. The yarn breakage detection switch signal module, the metering pump detection switch signal module and the main network detection switch signal module are connected to the programmable controller through communication cables respectively, the programmable controller is connected with the communication module through a communication cable, the communication module is connected with the computer, and data processing software is installed in the computer. The chemical fiber production data acquisition system has the advantages that real-time production state monitoring of each station can be realized, and production data including daily product yield, full bobbin times, small yarn package times, full bobbin end breakage times, weight of small yarn packages in each batch, halt time, waste silk output, production efficiency and the like can be acquired.
Description
Technical field
The present invention relates to a kind of data acquisition system (DAS), refer more particularly to a kind of experimental branch line data acquisition system (DAS), belong to field of chemical fiber production.
Background technology
There are many important production datas the production scene of chemical fiber enterprise, such as completely roll up number, rouleau number, waste silk amount, off-position time etc., these data are all need to carry out collection to utilize concerning enterprise, therefore be also a very crucial very important job to the collection of production data, and these data must ensure to have accuracy, authenticity, real-time, but domestic chemical fiber machinery does not also have corresponding data acquisition system (DAS), all utilize and manually fill in papery form to carry out data acquisition.
Summary of the invention
The object of this invention is to provide a kind of experimental branch line data acquisition system (DAS), utilize automatic technology for chemical fiber enterprise collection production scene data.
Technical solution of the present invention is:
A kind of experimental branch line data acquisition system (DAS), include yarn break inspect switching signal, volume pump detector switch signal, master network device detector switch signal, Programmable Logic Controller, communication module, computing machine, described yarn break inspect switching signal, volume pump detector switch signal, master network detector switch signal are connected on Programmable Logic Controller respectively by communication cable, described Programmable Logic Controller is connected with communication module by telecommunication cable again, described communication module is connected with computing machine again, is provided with data processing software in described computing machine.
As a further improvement on the present invention, described a kind of experimental branch line data acquisition system (DAS), is characterized in that to carry out data acquisition to the production position being more than or equal to 1 unit.
As a further improvement on the present invention, described a kind of experimental branch line data acquisition system (DAS), is characterized in that described production position installation quantity is consistent with the display interface quantity of data processing software.
figure of description
A kind of experimental branch line data acquisition system (DAS) of Fig. 1 schematic diagram.
A kind of experimental branch line data of Fig. 2 multidigit acquisition system schematic diagram.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail.
Embodiment one
As shown in schematic diagram 1 of the present invention, include yarn break inspect switching signal 1, volume pump detector switch signal 2, master network device detector switch signal 3, Programmable Logic Controller 4, communication module 5, computing machine 6, described yarn break inspect switching signal 1, volume pump detector switch signal 2, master network device detector switch signal 3 is connected on Programmable Logic Controller 4 respectively by communication cable, described Programmable Logic Controller 4 is connected with communication module 5 by telecommunication cable again, described communication module 5 is connected with computing machine 6 again, in described computing machine 6, data processing software is installed.
Principle of work: when production is carried out, yarn break inspect switching signal 1 receives local flaw signal or non-local flaw signal by continuing, the signal that volume pump detector switch signal 2 will continue to receive volume pump and closes down, the signal that master network device detector switch signal 3 will continue to receive master network device and closes down.
When there is not fracture of wire, but winding head can carry out automatically completely cut roll to be changed, completely roll up master network device in automatic switching procedure can automatically close down, after silk cut roll is finished changing, master network device starts air feed, the signal that master network device detector switch signal 3 will receive master network device and closes down in master network device automatic switching procedure, what yarn break inspect switching signal 1 and volume pump detector switch signal 2 received is produce normal signal, yarn break inspect switching signal 1, volume pump detector switch signal 2, the signal received is sent to Programmable Logic Controller 4 by master network device detector switch signal 3 respectively, Programmable Logic Controller 4 according to this state of the signal distinguishing received for once completely to roll up, and this state is transferred to computing machine 6 by communication module 5, data processing software in computing machine 6 realizes datumization and the pictorialization of signal.
In time there is fracture of wire, yarn break inspect switching signal 1 receives local flaw signal, the signal that volume pump detector switch signal 2 receives volume pump continuous running or closes down, master network device detector switch signal 3 receives master network device and closes down signal, yarn break inspect switching signal 1, volume pump detector switch signal 2, master network device detector switch signal 3 respectively by the Signal transmissions that receives to Programmable Logic Controller 4, Programmable Logic Controller 4 carries out Treatment Analysis according to the signal received, the duration of fracture of wire can be obtained, the duration of volume pump in fracture of wire process, the waste silk amount etc. produced, the result of process is transferred to computing machine 6 by communication module 5 by Programmable Logic Controller 4, data processing software in computing machine 6 realizes datumization and the pictorialization of signal.
Within the time of one day 24 hours, by gathering the signal of yarn break inspect switching signal 1, volume pump detector switch signal 2, master network device detector switch signal 3, can obtain the product yield on this production position same day, full volume number, rouleau number of times, full volume broken end number of times, often criticize rouleau weight, between the disconnected stopping time, the production data such as waste silk output, production efficiency.
Embodiment two
As shown in schematic diagram 2 of the present invention, a kind of experimental branch line data acquisition system (DAS), basically identical with embodiment one, just can carry out data acquisition to the production position of multiple unit.The production status that can realize each is monitored in real time, so just can obtain intraday product yield, full volume number, rouleau number of times, full volume broken end number of times, often criticize rouleau weight, between the disconnected stopping time, the production data such as waste silk output, production efficiency.
When the present invention is described in conjunction with above embodiment, those skilled in the art it should be noted that and can carry out various change to the present invention and replace parts.Therefore, be understood that the present invention is not limited only to the specific embodiment of optimal mode disclosed herein to implement the present invention.Under the prerequisite not deviating from the present invention's design, all changes and modification all fall in the protection domain of claims.
Claims (3)
1. an experimental branch line data acquisition system (DAS), it is characterized in that including yarn break inspect switching signal, volume pump detector switch signal, master network device detector switch signal, Programmable Logic Controller, communication module, computing machine, described yarn break inspect switching signal, volume pump detector switch signal, master network device detector switch signal is connected on Programmable Logic Controller respectively by communication cable, described Programmable Logic Controller is connected with communication module by telecommunication cable again, described communication module is connected with computing machine again, in described computing machine, data processing software is installed.
2. a kind of experimental branch line data acquisition system (DAS) according to claim 1, is characterized in that to carry out data acquisition to the production position being more than or equal to 1 unit.
3. a kind of experimental branch line data acquisition system (DAS) according to claim 2, is characterized in that described production position installation quantity is consistent with the display interface quantity of data processing software.
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CN201510314657.XA CN104950748B (en) | 2015-06-10 | 2015-06-10 | Chemical fiber production data acquisition system |
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CN201510314657.XA CN104950748B (en) | 2015-06-10 | 2015-06-10 | Chemical fiber production data acquisition system |
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CN104950748B CN104950748B (en) | 2018-04-17 |
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Citations (6)
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US6470713B1 (en) * | 1999-03-03 | 2002-10-29 | Iropa Ag | Method and apparatus for monitoring run/stop conditions of a yarn |
CN101100256A (en) * | 2007-07-25 | 2008-01-09 | 常州市恒力机械有限公司 | Winding tension controller |
CN101148796A (en) * | 2007-11-08 | 2008-03-26 | 经纬纺织机械股份有限公司 | Doubler winder single-ingot spinning parameter centralized controlling and displaying device |
CN202642986U (en) * | 2012-06-04 | 2013-01-02 | 艾学忠 | Winding length fixing control system in chemical fiber production |
CN103693510A (en) * | 2013-12-30 | 2014-04-02 | 吴江金名来丝绸进出口有限公司 | Yarn breakage detecting device |
CN204705881U (en) * | 2015-06-10 | 2015-10-14 | 徐州斯尔克纤维科技股份有限公司 | A kind of experimental branch line data acquisition system (DAS) |
-
2015
- 2015-06-10 CN CN201510314657.XA patent/CN104950748B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6470713B1 (en) * | 1999-03-03 | 2002-10-29 | Iropa Ag | Method and apparatus for monitoring run/stop conditions of a yarn |
CN101100256A (en) * | 2007-07-25 | 2008-01-09 | 常州市恒力机械有限公司 | Winding tension controller |
CN101148796A (en) * | 2007-11-08 | 2008-03-26 | 经纬纺织机械股份有限公司 | Doubler winder single-ingot spinning parameter centralized controlling and displaying device |
CN202642986U (en) * | 2012-06-04 | 2013-01-02 | 艾学忠 | Winding length fixing control system in chemical fiber production |
CN103693510A (en) * | 2013-12-30 | 2014-04-02 | 吴江金名来丝绸进出口有限公司 | Yarn breakage detecting device |
CN204705881U (en) * | 2015-06-10 | 2015-10-14 | 徐州斯尔克纤维科技股份有限公司 | A kind of experimental branch line data acquisition system (DAS) |
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